Property Prediction of Ag-Filled Isotropic Conductive Adhesive through the Analysis of Its Curing and Decomposition Kinetics
Abstract
:1. Introduction
2. Results and Discussions
2.1. Curing Kinetics
2.2. Relationship between Tg and the Curing Process
2.3. Decomposition Kinetics and Thermal Endurance
3. Materials and Methods
3.1. Materials and Sample Preparation
3.2. Test Method
4. Conclusions
- (1)
- The curing behaviors of both the Ag-filled ICA and its unfilled matrix resin exhibited the characteristics of a catalytic reaction mechanism, which means the addition of micro-scale silver flakes did not change the curing mechanisms by much. However, the addition of micro-scale silver flakes accelerated the transformation of the reaction mechanism from chemical reaction-controlled to diffusion-controlled.
- (2)
- The curing activation energy of the unfilled matrix resin was 72.9 kJ/mol, higher than that of the Ag-filled ICA (68.1 kJ/mol), which indicates the curing process of Ag-filled ICA was easier to take place. The tested and calculated data were compared to verify the accuracy of the established kinetic equations, which showed a good consistency.
- (3)
- The activation energy for the thermal decomposition of the ICA and the matrix resin were calculated to be 134.1 kJ/mol and 152.7 kJ/mol, respectively, using the Ozawa–Flynn–Wall method, which means the decomposition of the ICA was easier to occur than that of the matrix resin.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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Sample | T (°C) | tmax (min) | Total Enthalpy (J/g) |
---|---|---|---|
Unfilled matrix resin | 120 | 13.5 | 281.1 |
130 | 7.7 | 300.1 | |
140 | 4.5 | 320.7 | |
Ag-filled ICA | 120 | 11.9 | 52.3 |
130 | 7.1 | 53.4 | |
140 | 4.3 | 54.8 |
Sample | T (°C) | k (T) (min−1) | n | m | EA (kJ/mol) | k0 (s−1) | ||
---|---|---|---|---|---|---|---|---|
Matrix resin | 120 | 0.15 | 1.28 | 0.72 | 1.40 | 0.74 | 72.9 | 1.24 × 107 |
130 | 0.26 | 1.38 | 0.75 | |||||
140 | 0.45 | 1.54 | 0.74 | |||||
ICA | 120 | 0.20 | 1.54 | 0.91 | 1.71 | 0.94 | 68.1 | 3.73 × 106 |
130 | 0.34 | 1.76 | 0.92 | |||||
140 | 0.55 | 1.84 | 0.99 |
Sample | T (°C) | αmax (%) | (dα/dt)max (%/min) |
---|---|---|---|
Unfilled matrix resin | 120 | 36.6 | 3.84 |
130 | 37.9 | 6.96 | |
140 | 35.0 | 10.89 | |
Ag-filled ICA | 120 | 31.0 | 3.85 |
130 | 28.4 | 6.16 | |
140 | 30.1 | 10.64 |
t (min) | ΔHr (J/g) | Tg (°C) | α | |||
---|---|---|---|---|---|---|
Unfilled Matrix Resin | Ag-Filled ICA | Unfilled Matrix Resin | Ag-Filled ICA | Unfilled Matrix Resin | Ag-Filled ICA | |
0 | 346.8 | 46.6 | −41.5 | −38.0 | 0 | 0 |
20 | 288.9 | 37.1 | −34.42 | −26.8 | 0.17 | 0.20 |
40 | 226.5 | 22.2 | −16.82 | −7.9 | 0.35 | 0.52 |
60 | 137.3 | 13.3 | 15.08 | 24.6 | 0.60 | 0.72 |
80 | 104.7 | 7.7 | 46.16 | 49.4 | 0.70 | 0.84 |
180 | 39.5 | 2.7 | 99.28 | 84.6 | 0.89 | 0.94 |
Sample | TM (°C) | Weight Loss (%) | EA (KJ/mol) | ||||||
---|---|---|---|---|---|---|---|---|---|
2 °C/min | 3 °C/min | 5 °C/min | 8 °C/min | 2 °C/min | 3 °C/min | 5 °C/min | 8 °C/min | ||
Unfilled matrix resin | 379.2 | 384.8 | 395.5 | 402.8 | 85.7 | 85.5 | 87.1 | 87.3 | 152.7 |
Ag-filled ICA | 370.8 | 378.0 | 388.0 | 396.1 | 13.9 | 14.0 | 14.0 | 14.0 | 134.1 |
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Jiang, H.; Zhou, M.; Zhang, X. Property Prediction of Ag-Filled Isotropic Conductive Adhesive through the Analysis of Its Curing and Decomposition Kinetics. Catalysts 2022, 12, 185. https://doi.org/10.3390/catal12020185
Jiang H, Zhou M, Zhang X. Property Prediction of Ag-Filled Isotropic Conductive Adhesive through the Analysis of Its Curing and Decomposition Kinetics. Catalysts. 2022; 12(2):185. https://doi.org/10.3390/catal12020185
Chicago/Turabian StyleJiang, Han, Minbo Zhou, and Xinping Zhang. 2022. "Property Prediction of Ag-Filled Isotropic Conductive Adhesive through the Analysis of Its Curing and Decomposition Kinetics" Catalysts 12, no. 2: 185. https://doi.org/10.3390/catal12020185
APA StyleJiang, H., Zhou, M., & Zhang, X. (2022). Property Prediction of Ag-Filled Isotropic Conductive Adhesive through the Analysis of Its Curing and Decomposition Kinetics. Catalysts, 12(2), 185. https://doi.org/10.3390/catal12020185