3.1. Conduction Modes in the E-Mode GaN-on-Si HEMT
Conduction modes for GaN-based devices must be evaluated using semiconductor parameters (e.g., doping concentration, physical dimensions, and electrical characteristics) and well-known physical principles assembled in carrier conduction equations to study its effects with available mathematics software tools. This results in an educational model that could be useful for the predictive analysis of p-GaN/n-AlGaN/i-GaN heterojunctions. To theoretically analyze the conduction modes as a function of the physical parameters, useful specifications from the manufacturer’s datasheet are summarized in
Table 1. Furthermore, semiconductor parameters for GaN at room temperature, as listed in
Table 2 from data reported in the scientific literature, are taken into account to understand how conduction effects in the practical structure shown in
Figure 1b can impact performance in switching-mode power electronics.
Accordingly, to understand how the p-GaN/n-AlGaN heterojunction can affect 2-DEG channel conduction and transiently stimulate the n-AlGaN/i-GaN heterojunction for reliable conduction in an E-mode GaN-on-Si HEMT, standard equations for silicon devices governing static conduction modes can be established as follows.
At the p-GaN/n-AlGaN heterojunction, where both sides of the heterojunction become the same material, it is supposed that the diffusion currents are similar to a regular p
+-n junction and the carrier concentrations are relatively much higher inside the depletion region [
12]. Therefore, a dipole layer is supported with the built-in potential,
and applied bias threshold voltage, where surface effects due to ionic charges can cause the formation of depletion regions
and
, giving rise to the high injection level that may occur under a relatively small forward bias condition, as shown in the energy band diagram in
Figure 3a. The current/voltage characteristics are established using the following expression:
where
k = 8.62 × 10
−5 eVK
−1 is the Boltzmann constant;
in degrees Kelvin, where
TJ is the junction temperature in degrees Celsius for the analysis proposed in accordance with the manufacturer’s datasheet;
is a cross-section area for mobile carries across the p-GaN/n-AlGaN heterojunction;
the gate threshold voltage;
is the saturation current density which depends on
the intrinsic carrier concentration at room temperature; the carrier lifetime for holes is
and that for electrons is
; the diffusion length for holes is
and that for electrons is
; and the impurity concentration for the donor is
while that for the acceptor is
.
For the n-AlGaN/i-GaN heterojunction, it can be supposed that the conduction mechanism is similar to that governed by thermionic emission where the electron’s conduction regime is influenced by the barrier height,
in which high-mobility electrons can be swept in a velocity saturation regime through the 2-DEG channel length [
12,
13]. Accordingly, the temperature-influenced current density at the n-AlGaN/i-GaN heterojunction can behave similarly to the metal/semiconductor junction given by
where
= 26.4 × 10
−3 Acm
−2K
−2 is the pre-exponential factor (often expressed in terms of the effective Richardson constant for GaN material [
11]),
is the built-in potential at the i-GaN/n-AlGaN interface,
is the cross-section area for mobile electrons across the 2-DEG channel, and
is the junction voltage at the gate-to-source heterojunction which obeys equation
[
7,
14], where the potential
is responsible for the trapping reduction and minimizing inactive surface donors at the n-AlGaN barrier of
(see
Figure 1) as a function of the concentration of the ionized donor impurities
at the i-GaN/n-AlGaN interface, as shown in
Figure 3b.
Because the i-GaN buffer is lightly doped, space charge effects independent of the electric field at the n-AlGaN/i-GaN heterojunction can be influenced by
, which is sufficient to fully enhance the conduction dominated by the velocity saturation regime. This is due to the presence of free carrier concentrations along the 2-DEG channel length when the gate voltage
VG >
VT, as shown by the energy band diagram in
Figure 3b [
8,
12]. The drain current arising from flow inside the 2-DEG channel can be accurately given by
where
= 8.86 × 10
−14 Fcm
−1,
is the saturation velocity,
is the cross-section area across the 2-DEG channel length,
is the Debye length which defines the start-up for conduction limited by space charge effects inside the 2-DEG channel, and
L = 1/2
LDS, where
is initially computed using data from
Table 1 and
Table 2.
Semiconductor parameters for commercial devices are unrevealed by manufacturers and are very hard to determine. However, for the empirical adjustment of Equations (1)–(3), it is sufficient to know initial values of the manufacturer’s data summarized in
Table 1 for the extraction of physical parameters
,
,
, and
to accurately reflect the characteristics of the commercial GS-065-004-1-L device. The values of the remaining physical parameters collected in
Table 2 are adjusted in accordance with those reported in the scientific literature [
10,
11].
Based on the energy band diagram of
Figure 3 for the p-GaN/n-AlGaN/i-GaN heterojunction, it is pertinent to understand how the junction temperature disturbs the threshold current,
IT, as a function of forward threshold bias
VT (
), as shown in
Figure 3a, as well as gate current
IG, as a function of reverse bias voltage
VJ (
), together with I
D (
) at the i-GaN/n-AlGaN interface, as shown in
Figure 3b. Thus, because the maximum junction temperature for the commercial GS-065-004-1-L device is 150 °C, current/voltage curves are examined for three temperature values: 40 °C, 80 °C, and 120 °C.
The characteristics (
IT–
VT) depicted in
Figure 4a show an initial bias current flow at the n-AlGaN/p-GaN heterojunction as a function of the built-in potential
, which is dependent on V
T from 1.1 to 2.6 V, as declared in
Table 1. In
Figure 4b, for the characteristics (
IG-
VJ) under reverse bias at the i-GaN/n-AlGaN heterojunction, the current flow begins to increase in the gate-to-source region as a function of
in
VJ ranging from −4 to −2 V when the drain current starts to flow across the drain-to-source distance, where the 2-DEG channel is created at a high injection level, as shown in the characteristics (
ID-
VD) presented in
Figure 4c and governed by
and the built-in potential,
, dependent on
VD from 0 to 5 V. Nevertheless, to determine how the switching conduction regime in the commercial GS-065-004-1-L device must be assisted, the evaluation of an injection level coefficient,
, as presented in
Figure 4d, shows how dynamic conduction regime in the p-GaN/n-AlGaN/i-GaN heterojunction is dependent on the gate voltage, V
G, as a pulse pattern applied in the gate electrode where, to achieve an enhanced injection level at the temperature lower than 80 °C, the
VT/
VG ratio must be lower than 0.3.
Because it is assumed that electrons travel near to the saturation velocity, transit time effects can enable the switching conduction mode through the dipole charge sheet (inside the 2-DEG channel) where current flow can lag behind the voltage based on the time-variant distribution of the electron’s density with respect to the ionized donor impurities’ concentration,
, similar to the space charge-limited conduction (SCLC) formalism for the commercial D-mode GaN-on-Si HEMT [
7,
12]. Therefore, the trapping of electrons occurs close to the n-AlGaN surface when they are displaced from the depleted i-GaN buffer at the i-GaN/n-AlGaN interface, as shown in the energy band diagram of
Figure 3, exhibiting capacitance/frequency characteristics at the drain-to-source heterojunction through the gate width (L
G~0.5 µm), establishing a connection between
and
according to
, assuming
. Substituting Equation (3) with
and
, taking into account that
, we can define a space charge capacitance equivalent to the depletion capacitance per unit area, given by
where
is the switching frequency;
is the drift velocity (average sound velocity), being proportional to the practical 2-DEG electron mobility,
, which is highly dependent on a lateral electric field
inside the gate-to-drain space, and caused by longitudinal and transverse strains at i-GaN buffer and scattering mechanisms at the n-AlGaN barrier [
5,
10,
11].
Furthermore, the progressive reduction in
at the n-AlGaN/i-GaN interface and scattering mechanisms along the 2-DEG channel length can slightly impact electron mobility when the temperature rises, as shown in
Figure 4c. This is because diffusion mechanisms in the drain-to-source space can occur due to the saturation of the surface state density, and the dependence of
on
rises during 2-DEG channel conduction.
3.2. Switching Dependence of Coreless Transformer
It is well known that the output power capability delivered by the coreless transformer to the load for square wave signal excitation [
15] can be approximately defined from the stored energy density in the coreless transformer as follows:
where
is the core effective area in cm
2;
Bair is the air gap flux density;
is the switching frequency; and
is the current density of wires for low-power transformer windings operating at high frequencies, where surface eddy currents are supposed to reinforce the main current flow but oppose it toward the center of the winding [
16]. As a result, the induced voltage at the secondary winding of the number of turns,
, could increase as
rises, being highly dependent on the primary inductance, L
1, empirically given by
where
is the turn’s ratio and
D is the duty cycle, defined as the turn-on time/full wave time ratio of a square wave signal with voltage supply
and average current flow
from the secondary winding.
Applying a pulse pattern of a short turn-on time at the gate, as deduced in
Figure 4d, the power density transferred to the resistive load from the coreless transformer in
Figure 1b could be improved [
16,
17]. Accordingly, as almost all magnetic energy is stored in air gaps and insulation between conductors, the current flowing around the windings’ surface must be taken into account in terms of skin effects to determine the distribution of B
air as a function of its depth,
, using an expression defined according to the empirical Faraday’s law and
definition, given by
where
is the number of turns for the primary winding of the coreless transformer,
is the core’s effective area in cm
2,
is the permeability of vacuum, and
is the conductivity of the copper wire of the windings.
To achieve good power transfer from the input to the load and to circumvent power losses, optimized analysis has been commonly supported using TCAD software packages [
14,
18]. Nevertheless, instead of using these powerful computer programs for behavior analysis, from empirical Equations (5)–(7), governing the coreless transformer performance can be useful in manufacturing it, because power transfer from a phenomenological viewpoint as a function of physical parameters can be realized in specifications for a practical design, including dimensions, the number of primary and secondary turns, and their operating capabilities at high switching frequencies when series-connected to the depletion capacitance deduced from Equation (4) to understand how GaN-based devices must be operated in the real world and empirically model the drain-to-source heterojunction behavior of the commercial GS-065-004-1-L device intended to be operated in low-power electronics applications. Here, in a theoretical design for the test circuit in
Figure 1b, operating specifications such as
VCD = 100 V,
D = 0.3, 100 µH < L
1 < 400 µH,
AE = 1 cm
2, and
n = 5 are assumed to ensure that a coreless transformer could be reliably developed [
19]. The results in
Figure 5a–c were computed using the MATHEMATICA 5 software to demonstrate the feasibility of the coreless transformer and space charge capacitance as a function of the switching frequency,
, in the range from 300 to 700 kHz using Equation (4), as shown in
Figure 5d at room temperature.
Figure 5a confirms that B
air increases when the power capability rises but, when using an
higher than 200 µH, as shown in
Figure 5b, the
at the secondary winding might decrease at switching frequencies higher than 350 kHz. However, when the skin depth is taken into account, as shown in
Figure 5c, where
is higher than 150 T (turns), the induced voltage at
inside the coreless transformer in
Figure 1b might be creased within an acceptable
Bair level. Hence, it is theoretically confirmed that the coreless transformer manufactured using conventional winding techniques may be applied for switching-mode power circuits at high frequencies, although the winding temperature should be lower than 50 °C for copper wires [
18,
19]. The depletion capacitance C
D decreases as switching frequency rises, as shown in
Figure 5d, but its variation as a function of the electron density trapped at three different N* concentrations, 2 × 10
13 cm
3, 5 × 10
13 cm
−3, and 9 × 10
13 cm
−3, is examined.
This confirmed that stable operations can be achieved only at a low injection level (N* = 2 × 10
13 cm
−3) to ensure an off-state condition at the
VOUT in
Figure 1b (though lower than ½
VDS; see
Table 1), and quasi-resonance phenomena, observed with stored magnetic energy at L
1 and stored electric energy inside the 2-DEG channel, can result in negligible electrical breakdown effects at switching frequencies higher than 300 kHz.
3.3. Analysis of Test Circuit
In accordance with the theoretical results in
Figure 5, the test circuit in
Figure 1b was built and its performance was experimentally evaluated by connecting a pulse pattern of the positive square-wave signal with
D = 0.25 to V
IN, where a series resistor R = 10 Ω was connected on the gate electrode. A coreless transformer series-connected to the drain electrode was built whose specifications are
N1 = 200 T (L
1~250 µH) of 26 AWG wire,
N2 = 40 T of 22 AWG wire,
AE~1 cm
2. The load resistor R
L = 26.6 Ω (small incandescent lamp for automobile application) was used. The input voltage,
VIN, and output voltage,
VOUT, waveforms were measured using a digital storage oscilloscope (Tektronix (Beaverton, OR, USA), TDS1012C 100 MHz) to determine the physical effects of switching conduction on the 2-DEG channel in the commercial GS-065-004-1-L device.
A typical driver circuit for the switching performance of GaN devices must comprise one comparator with a programmable turn-on time [
20], where the resistor R
2 can be used to adjust D in the range of 10 to 30%, and two CMOS logic inverter circuits, as shown in
Figure 6a, where the capacitor
C1 and resistor R
1 are both used to adjust the chosen switching frequency. Because the driver circuit used for high-frequency operation requires a bias voltage (
VGS = 6 V) at the gate-to-source heterojunction to ensure stable performance, the blocks specified in
Figure 6a are integrated inside the 7555 timer circuit, which was implemented to provide signals,
VIN, in the test circuit (see
Figure 1b) for experimental analysis.
The precision integrated-circuit temperature sensor (type LM35DZ; Texas Instruments (Kuala Lumpur, Malaysia)) packaged in TO-92 plastic and designed for a full −55 °C to 150 °C range was chosen to evaluate heat dissipation. The test setup is shown in
Figure 6b. It was assembled ensuring that the LM35DZ was as close as possible to the device surface soldered on the PCB and, due to the linear +10 mV per °C scale factor in the LM35DZ, it was easily applied to measure voltage linearly at its output pad using an analog meter.
The experimental waveforms displayed in
Figure 7a–d show how the commercial GS-065-004-1-L device behaves when the square wave signal with
VIN = 6 V and
is in the range of 300 to 700 kHz; moreover, to avoid premature damage,
VCD = 60 V was chosen for the test circuit shown in
Figure 1b to satisfy acceptable output power capability, P
OUT, from
Figure 5a and junction temperature,
TJ, lower than 80 °C from
Figure 4c; therefore, an equivalent series R
ON-L
1-C
D circuit was identified, where two voltage peaks in the
VOUT signals are observed; the first surge peak is shorter in duration, which is related to the transient behavior of the series R
ON-L
1 circuit where stored magnetic energy at L
1 is fixed on the C
D of the drain-to-source heterojunction and the second lower peak of the increasing width in time corresponds to the stored electric energy in the space charge capacitance, C
D, with 60 V in magnitude. This behaves similarly to the series L
1-C
D quasi-resonant circuit due to the oscillating exchange energy between L
1 and C
D during the off-state, as shown in
Figure 7.
The test circuit’s performance results are as follows: At
= 350 kHz, an oscillating phenomenon is observed at the second peak with a negligible damping effect, but when
= 450 kHz, the oscillating phenomenon increases while the critical damping effect starts to become comparable to the first peak magnitude, resulting in deficient stored magnetic energy at L1 and lower induced voltage to the RL from the coreless transformer. Furthermore, the switching conduction mode was observed at
= 550 kHz and
= 650 kHz, where the oscillating event is more negligible, but there is still stored magnetic energy at L1 in the test circuit.
It was observed that the magnitude of the surge peak, V
DS, decreases as the switching frequency increases, which means that the frequency response of the test circuit verified in
Figure 7 is governed by resonance phenomena between L
1 and C
D at the commercial GS-065-004-1-L device and is strongly dependent on the electrical breakdown and strain effects of i-GaN buffer. This is because the turn-off protection (freewheeling diodes and snubber networks) in the test circuit is missing [
19,
21], but to retain the intention of the reduced number of components, its test circuit was securely operated at V
CD < 100 V and the drain-to-source junction operated at
VDS < 300 V, as confirmed in
Figure 7.
Because reactivation of flux residues from no-clean soldering paste may cause unwanted conduction paths in GaN devices, scattering mechanisms on the surface of the n-AlGaN barrier under switching conditions as a function of the T
J can impact 2-DEG channel conduction [
10,
22]; therefore, it is aimed to understand how heat dissipation in the source pad on the bottom side of the commercial GS-065-004-1-L device behaves when the device package temperature, T
P, remains below 100 °C during cooling cycles. The T
P was measured as indicated by the experimental results in
Figure 7, showing how the temperature dependence of the 2-DEG channel changed when T
P increased from 40 to 55 °C and
increased, while the damping effects in the wide peak of lower magnitude became negligible, as the oscillating frequency of the equivalent series R
ON-L
1-C
D circuit began to be equal to the switching frequency of the pulse pattern applied to the gate. This suggests that critical strains due to the lattice and thermal expansion coefficient mismatches at the p-GaN/n-AlGaN/i-GaN heterojunction did not contribute to the presence of the surface donor states at the i-GaN/n-AlGaN interface based on anomalous piezoelectric effects [
5,
10,
14] and the non-uniform distribution of the electric field peaks along the 2-DEG channel length [
22].
To know how the temperature-dependent dynamic conduction in the 2-DEG channel behaves, a theoretical analysis was evaluated for temperatures ranging from 25 °C to 150 °C, where the commercial GS-0D65-004-1-L device must operate reliably.
Figure 8a shows curves describing how the depletion capacitance,
, from Equation (4) acts as a function of T
J for the four examined switching frequencies, providing useful confirmation of the charge fluctuations in the graphs in
Figure 7, where
gradually reduces as T
J increases at a medium-ionized impurity level (N* = 5 × 10
13 cm
−3). However, low-field electron mobility,
, when
from Equation (3), results in V
DS and T
J dependence of
= 1.5 eV under a low-ionized impurity level (N* = 2 × 10
13 cm
−3), whereas for the three different temperatures, namely, 50 °C, 100 °C, and 150 °C, shown in
Figure 8b, it was found that
rapidly reduces as
VDS increases, although it slightly decreases as
TJ rises. For the empirical adjustment of Equation (3) describing
as a function of the
VDS and
TJ, the average values of
and
were used to accurately reflect the tendency in the curves of
Figure 8b for the commercial GS-065-004-1-L device.
The above-mentioned results indicate that
CD ≤ 100 µFcm
−2 and
≥ 450 kHz, as well as
≥ 10 cm
2 V
−1 s
−1, allowing us to provide a stable conduction mode with a surge V
DS peak magnitude lower than 350 V and
TJ < 100 °C in accordance with the current/voltage characteristics in
Figure 4. The examined results in
Figure 7 and predictive analysis in
Figure 8 confirm the semiconductor parameters’ dependence of
,
,
,
, and
in the commercial GS-065-004-1-L device.
Furthermore, the curves in
Figure 8 confirm that an ionization level, N*, between 2 × 10
13 and 5 × 10
13 cm
−3 can be responsible for the stable conduction mode of the E-mode GaN-on-Si HEMT when switching conduction in the 2-DEG channel conforms to N*d
2DEG >> N
SS, but its package temperature can increase in a runaway manner above 150 °C generating conductive paths during turn-off time which occur between the drain and Si (111) substrate, as well as between the i-GaN/n-AlGaN interface and Si (111) substrate, which would presumably be responsible for unfavorable transient changes in the occupation of interface states determined by N
SS, as shown in the energy band diagram in
Figure 3b, leading to time-dependent breakdown effects as Si (111) is a material with 10 times lower
compared to GaN [
10,
18,
22].