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Article

Fabrication of a 3D Multi-Depth Reservoir Micromodel in Borosilicate Glass Using Femtosecond Laser Material Processing

Department of Electrical & Computer Engineering, Schulich School of Engineering, University of Calgary, 2500 University Drive NW, Calgary, AB T2N 1N4, Canada
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Author to whom correspondence should be addressed.
Micromachines 2020, 11(12), 1082; https://doi.org/10.3390/mi11121082
Received: 13 November 2020 / Revised: 3 December 2020 / Accepted: 5 December 2020 / Published: 6 December 2020
(This article belongs to the Special Issue New Trends and Applications in Femtosecond Laser Micromachining)
Micromodels are ideal candidates for microfluidic transport investigations, and they have been used for many applications, including oil recovery and carbon dioxide storage. Conventional fabrication methods (e.g., photolithography and chemical etching) are beset with many issues, such as multiple wet processing steps and isotropic etching profiles, making them unsuitable to fabricate complex, multi-depth features. Here, we report a simpler approach, femtosecond laser material processing (FLMP), to fabricate a 3D reservoir micromodel featuring 4 different depths—35, 70, 140, and 280 µm, over a large surface area (20 mm × 15 mm) in a borosilicate glass substrate. The dependence of etch depth on major processing parameters of FLMP, i.e., average laser fluence (LFav), and computer numerically controlled (CNC) processing speed (PSCNC), was studied. A linear etch depth dependence on LFav was determined while a three-phase exponential decay dependence was obtained for PSCNC. The accuracy of the method was investigated by using the etch depth dependence on PSCNC relation as a model to predict input parameters required to machine the micromodel. This study shows the capability and robustness of FLMP to machine 3D multi-depth features that will be essential for the development, control, and fabrication of complex microfluidic geometries. View Full-Text
Keywords: micromodels; porous media; 3D multi-depth channels; laser machining; femtosecond laser micromachining; femtosecond laser material processing; micro/nanotechnology fabrication micromodels; porous media; 3D multi-depth channels; laser machining; femtosecond laser micromachining; femtosecond laser material processing; micro/nanotechnology fabrication
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MDPI and ACS Style

Owusu-Ansah, E.; Dalton, C. Fabrication of a 3D Multi-Depth Reservoir Micromodel in Borosilicate Glass Using Femtosecond Laser Material Processing. Micromachines 2020, 11, 1082. https://doi.org/10.3390/mi11121082

AMA Style

Owusu-Ansah E, Dalton C. Fabrication of a 3D Multi-Depth Reservoir Micromodel in Borosilicate Glass Using Femtosecond Laser Material Processing. Micromachines. 2020; 11(12):1082. https://doi.org/10.3390/mi11121082

Chicago/Turabian Style

Owusu-Ansah, Ebenezer, and Colin Dalton. 2020. "Fabrication of a 3D Multi-Depth Reservoir Micromodel in Borosilicate Glass Using Femtosecond Laser Material Processing" Micromachines 11, no. 12: 1082. https://doi.org/10.3390/mi11121082

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