The Role of Industry 4.0 Technologies for Circular Economy Ecosystem in European Perspective: A Systematic Review and Future Research Directions
Abstract
1. Introduction
2. Background of the Study
2.1. Industry 4.0 and Circular Economy Ecosystems
2.2. Manufacturing Industry as a Context
2.3. Role of AI, IoT and VR
3. Methodology
3.1. Scope of This Review
- Identifying keywords for the search string;
- Assessing relevant publications, including peer-reviewed journal articles, based on specified inclusion and exclusion criteria;
- Reviewing articles; and
- Conducting in-depth analyses and reporting results.
3.2. Article Selection
- Language: English
- Removal of duplicates. Duplicates were removed before screening. This is an essential PRISMA step, as database overlap can inflate the number of records and affect the accuracy of the screening and inclusion process [75,76]. This procedure therefore improves the transparency and reliability of study selection. The detailed screening process is shown in Figure 1.
- The inclusion criteria were follows:
- a.
- Studies explicitly discussing the intersection of Industry 4.0 technologies and the circular economy;
- b.
- Studies discussed AI, IoT and VR technologies;
- c.
- Articles focusing on the concept of the CE and CEE; and
- d.
- Research situated primarily within the context of the manufacturing industry.
- Theoretical foundations (e.g., main theories, concepts, models, or frameworks used);
- Contextual foundations (barriers and enablers to the integration of I4.0 technologies in CE and CEE); and
- Methodological choices, including study design (qualitative, quantitative, mixed methods), and type (conceptual or empirical, including review studies).
4. Results
4.1. Descriptive Results
4.2. Thematic Analysis
4.3. Theoretical Perspectives on the Role of Industry 4.0 Technologies in the Transition to a Circular Economy
| Categories | Theory | Contribution | References |
|---|---|---|---|
| First Category: Organizational Adaptation and Strategic Management | Dynamic Capability Theory (DCT) | CE principles achieve organizational resilience by using DCT as theoretical perspective DCT has used as theoretical lens to examine role of AI, IoT, BDA and blockchain technologies for implementation CE. | [80,83] |
| Paradox Theory | To explore how paradoxical tensions of circular business model towards CE Paradox theory has been employed to examine IoT and BDA on environmental sustainability and operational performance via mediating role of CE implementation | [84,90] | |
| Issue Life Cycle Theory | To explore organizational drivers and challenges for CE implementation through issue life cycle theory | [85] | |
| Second Category: Institutional and System-level Pressures | Institutional Theory | To explore the role of digital technologies fostering business circularity through institutional theoretical lens To investigated digital transformation with CE performance by using institutional perspective | [31,91] |
| Multi-level Perspective | To explore circularity of product-service systems by using multi-level perspective | [87] | |
| Third Category: Collaboration and Networking | Ecosystem Perspective | To explore institutional voids on entrepreneurial ecosystems by using ecosystem theory. To explore digital technologies on circular ecosystems with an ecosystem perspective Utilizing ecosystem perspective, stakeholder and customer engagement plays a crucial role in transformation to CE ecosystems | [17,23,92] |
| Support Network Configuration Theory | To explore digital technologies on circular ecosystems by using support network configuration perspective | [23] | |
| Stakeholder Theory | To explore role of multiple stakeholders in circular ecosystem by using stakeholder theory | [88] | |
| Fourth Category: Systems Thinking | Systems Thinking Theory | Systems thinking theory has been employed to explore circular economy transition | [89] |
4.4. Contexts: Barriers and Enablers Transition Towards CE Ecosystem
4.5. Methods in Industry 4.0 and CE Ecosystem
5. Theoretical Explanations of Barriers and Enablers in Circular Economy Transition Enabled by Industry 4.0
5.1. Theoretical Explanations of Barriers
5.2. Theoretical Explanations of Enablers
6. Future Research Agenda and Implications
6.1. Theories to Explore Industry 4.0 and CE Ecosystem
6.2. Contexts for Investigating Industry 4.0 and CE Ecosystem
6.3. Methodologies to Examine Industry 4.0 and CE Ecosystem
7. Conclusions and Implications
7.1. Theoretical Contributions
7.2. Practical Implications
7.3. Limitations
7.4. Research Protocol
Supplementary Materials
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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| Manufacturing Solutions | Technologies | Level of Maturity | Interoperability Challenges | Cross-Functional Deployment |
|---|---|---|---|---|
| Collaborative Design Platforms | IoT + AI + VR | Fully operational | Lack of Standardized Protocol, Data Privacy & Security, Resistance to Change | Product designers + Customer-centric products |
| Predictive Maintenance | AI + IoT | Fully operational | Lack of Standardized Protocol | Production + Maintenance |
| Training & Safety | VR | Fully operational | Competence Shortage, Lack of Specialists | Production + Maintenance + Supply Chain + Health & Safety |
| Supply chain optimization | AI + IoT | Partially deployed | Scalability and Maintenance | Production + Inventory + Supply Chain |
| Agile manufacturing | AI | Fully operational | Complexity in Monitoring, Ethical & Governance | R&D + Marketing |
| Matching, Assembly & Inspection | VR | Fully operational | Human-machine interaction | Production + Design + Maintenance |
| Quality Control and Defect Detection | IoT + VR | Fully operational | Compatibility Problem, Human-machine interaction | Production + Design + Maintenance |
| Automation | AI | Fully operational | Regulatory, Data Privacy & Security | Maintenance + Production |
| Smart-Task Sharing | VR | Fully operational | Human-machine interaction | Maintenance + Production |
| Real-Time Monitoring | VR + IoT | Fully operational | Lack of Specialists, Require high Reliability & Resilience, Limited Device Resources, | Supply Chain Management + Production |
| Interconnectivity and Intelligence | AI + IoT | Fully operational | Lack of Infrastructure, Data Privacy & Security | Production + Supply Chain + Inventory Management |
| Waste management | IoT | Partially deployed | Testing & Certification | Production + Health & Safety |
| Design & Development | VR | Partially deployed | High Costs, Customer Preparedness | Product designers + Customer-centric products |
| Off-site Monitoring & Controlling | VR | Partially deployed | Complexity in Monitoring, Ethical & Governance | Production + Maintenance + Supply Chain+ |
| Technologies | Digital Functionality | Circular Strategies |
|---|---|---|
| Artificial Intelligence (AI) | Data-driven capabilities | Improving efficiency in manufacturing processes |
| Identify hidden patterns | Predict maintenance needs | |
| Analyze real-time data and enhance responsiveness | Reduce, recycle, and improve waste management | |
| Smart maintenance activities | Increase innovation and production capacity | |
| Process and analyze large data sets | Lower carbon intensity | |
| Capture chemical, physical, and mechanical properties | Accelerate material design processes | |
| Product classification | Extend product life cycles | |
| Visual recognition technologies | Design and innovate circular materials | |
| Intelligent waste-sorting robots | Real-time analysis of waste streams | |
| Automated process control | Optimize recycling operations | |
| Dynamic pricing and demand prediction | Enable remanufacturing activities | |
| Algorithms detecting, analyzing, and sorting products | Redesign circular packaging | |
| Generate decision-making information | Minimize waste in retail channels | |
| Convert data into actionable insights | Improve e-waste recycling | |
| Real-time data sharing | Support sharing-economy platforms | |
| Adaptive decision making | Enable product refurbishment | |
| Improve material efficiency | ||
| Support product-as-a-service models | ||
| Enable responsive and personalized workflows | ||
| Internet of Things (IoT) | Collect industrial big data | Monitor harmful substances |
| Real-time remote monitoring | Control inventory levels | |
| Track product activities | Improve resource efficiency | |
| Preventive maintenance | Enhance product usage | |
| Material traceability | Preserve product value | |
| Resource optimization capabilities | Enable reuse, repair, and recycling | |
| Support end-of-life and renovation processes | Improve value-creation processes | |
| Extract value from massive data | Extend product value | |
| Connect and control devices | Reduce waste | |
| Identification, communication, and interaction | Enable product-as-a-service models | |
| Transparent information flow | Support regenerative applications | |
| Decentralized production | Optimize resource allocation | |
| Real-time detection of faulty parts | Track product lifetime | |
| Control machines and factory processes | Predictive maintenance | |
| Cost savings | ||
| Enhance customer experience | ||
| Data-driven decision making | ||
| Virtual Reality (VR) | Modeling, visualization, and simulation | Improve product life cycles |
| Create virtual representations | Enhance manufacturing processes to reduce environmental impacts | |
| Simulate diverse operational scenarios | Minimize waste generation |
| Sector | Applicability of Industry 4.0 Technologies | Circular Practices |
|---|---|---|
| Automotive | -AI enhances decision-making in resource utilization, distribution, and waste stream classification. | -Remanufacturing |
| -AI assists designers in identifying sustainable alternatives such as eco-friendly materials and production methods. | -Repurposing | |
| -AI-driven analytics support recycling processes and environmental impact prediction. | -Recycling and composting -Waste management and recovery | |
| -AI enables informed decision-making to minimize waste and environmental impacts. | -Reuse, refurbishment, and repair | |
| -Mono-material interior design facilitates easier recycling and processing. | -Circular purchasing | |
| -AI recognition technologies enable precise disassembly and sorting, extracting high-quality recyclable materials at lower cost. | -Circular design | |
| -IoT provides connectivity across operations and supply chains for real-time operational monitoring. | ||
| -VR supports the design of “car-to-car” circular systems that recycle components of end-of-life vehicles into new ones. | ||
| Textile | -AI optimizes resource usage and supports emission reduction by helping designers create products that require fewer materials and energy. | -Remanufacturing |
| -AI predicts demand, monitors production conditions, and extends product life cycles. | -Repurposing | |
| -AI facilitates remanufacturing by optimizing product value and minimizing waste. | -Recycling and composting | |
| -AI-based pattern manufacturing enables zero-waste design and cutting processes. -IoT improves waste management by enabling smart garbage bins that transform waste into energy or reusable resources. -IoT enhances production and logistics through real-time monitoring and personalized product manufacturing. | -Waste management and recovery -Reuse, refurbishment, and repair | |
| -VR enables development of plant-based materials and recycled leather alternatives. | -Circular purchasing | |
| -AI, IoT, and VR collectively improve garment longevity, optimize resource efficiency, reduce raw material consumption, and enable reverse logistics for textile recycling. | -Circular design | |
| -Virtual fashion technologies allow digital garments and avatar-based clothing for online environments. | -Recyclable clothing | |
| -VR-based virtual fitting rooms provide immersive shopping experiences while reducing physical product waste. | -Slowing loops | |
| -Narrowing loops | ||
| -Closing loops | ||
| Electronics | -AI supports reverse logistics decision-making in electronic product manufacturing and recycling. | -User-repairable electronics |
| -AI enables smart waste bins and sensor-based monitoring systems. | -Remanufacturing | |
| -VR simulations allow stakeholders to assess environmental impacts of design decisions such as energy consumption, recyclability, and material selection. | -Repurposing | |
| -VR helps designers improve product designs during manufacturing to reduce waste throughout the product life cycle. | -Recycling and composting | |
| -VR training simulations promote awareness of environmental practices and regulatory compliance among employees. | -Waste management and recovery -Reuse, refurbishment, and repair | |
| -IoT sensors collect real-time environmental data to reduce ecological footprints throughout product life cycles. | -Circular purchasing | |
| -Circular design |
| Keyword Group | Keywords and Operators |
|---|---|
| Industry 4.0 | (“artificial intelligence” OR “internet of things” OR “virtual reality”) |
| AND | |
| Circular Economy Ecosystem | (“circular economy” OR “ecosystem” OR “circular ecosystem”) |
| Name of Journal | Number of Articles | CABC | WoS |
|---|---|---|---|
| British Journal of Management | 2 | 4 | Q2 |
| Business Strategy and the Environment | 23 | 3 | Q1 |
| Business & Society | 1 | 3 | Q1 |
| Benchmarking: An International Journal | 1 | 1 | Q2 |
| California Management Review | 3 | 3 | D1 |
| Computers & Industrial Engineering | 2 | 2 | Q1 |
| Corporate Social Responsibility and Environmental Management | 1 | 1 | Q2 |
| Ecological Economics | 2 | 3 | Q1 |
| International Journal of Operations & Production Management | 3 | 4 | Q1 |
| International Journal of Production Research | 2 | 3 | Q2 |
| International Journal of Management Reviews | 1 | 3 | D1 |
| Industrial Marketing Management | 2 | 3 | Q2 |
| International Journal of Production Economics | 4 | 3 | Q1 |
| Industrial Management & Data Systems | 2 | 2 | Q2 |
| International Journal of Productivity and Performance Management | 1 | 1 | Q2 |
| Journal of Business Research | 3 | 3 | Q1 |
| Journal of Business Ethics | 1 | 3 | Q1 |
| Journal of Enterprise Information Management | 2 | 2 | Q2 |
| Journal of Cleaner Production | 4 | 1 | Q1 |
| Journal of Management & Organization | 1 | 2 | Q3 |
| Journal of Manufacturing Technology Management | 4 | 1 | Q2 |
| Management Decision | 1 | 2 | Q2 |
| Organization & Environment | 3 | 3 | Q1 |
| Operations Management Research | 4 | 1 | Q2 |
| Production Planning & Control | 5 | 3 | Q2 |
| R&D Management | 2 | 3 | Q2 |
| Sustainable Production and Consumption | 5 | 1 | Q1 |
| Technological Forecasting and Social Change | 9 | 3 | Q1 |
| Element | Research Questions (RQ) |
|---|---|
| Theories | RQ1: How could networks of networks contribute to a digitally enabled sustainable and circular economy using support network configuration theory? |
| RQ2: How does the Circular Economy Ecosystem (CEE) differ in configuration–governance modalities (e.g., resource recovery, remanufacturing, resource optimization)? | |
| RQ3: How can SMEs mitigate conflicts and tensions during CE transformation when adopting Industry 4.0 technologies using paradox theory? | |
| RQ4: What is the role of multi-stakeholders such as government, businesses, universities, research centers, and political leaders in creating public awareness about the benefits of the circular economy using the multi-level perspective? | |
| RQ5: How do companies develop dynamic capability transformation from linear to circular business models using dynamic capability theory? | |
| RQ6: How do technology management capabilities enhance supply chains for sustainable production? | |
| RQ7: How does collaboration influence complex and radical innovation in CE transition using institutional theory? | |
| Contexts | RQ1: How do digital technologies contribute to circular economy ecosystems across different business ecosystems and geographical regions? |
| RQ2: What is the impact of SMEs’ adoption of Industry 4.0 technologies on circular economy ecosystems? | |
| RQ3: What is the effect of circular business models in the manufacturing and service sectors? | |
| RQ4: What is the role of the public sector in supporting Industry 4.0 technologies in the circular economy? | |
| Methods | RQ1: How can fuzzy-set Qualitative Comparative Analysis (fsQCA) be applied to examine the multi-causal structure of circular economy ecosystems when conventional quantitative methods fail to capture complexity? |
| RQ2: How can mixed-methods using data triangulation help explain Industry 4.0 and circular economy ecosystems in cross-sectorial and cross-country contexts? | |
| RQ3: How can time-lagged design, multi-source data, and multi-level analysis contribute to a better understanding of circular economy transformation? |
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Abbas, Z.; Smaliukiene, R. The Role of Industry 4.0 Technologies for Circular Economy Ecosystem in European Perspective: A Systematic Review and Future Research Directions. Sustainability 2026, 18, 5350. https://doi.org/10.3390/su18115350
Abbas Z, Smaliukiene R. The Role of Industry 4.0 Technologies for Circular Economy Ecosystem in European Perspective: A Systematic Review and Future Research Directions. Sustainability. 2026; 18(11):5350. https://doi.org/10.3390/su18115350
Chicago/Turabian StyleAbbas, Zuhair, and Rasa Smaliukiene. 2026. "The Role of Industry 4.0 Technologies for Circular Economy Ecosystem in European Perspective: A Systematic Review and Future Research Directions" Sustainability 18, no. 11: 5350. https://doi.org/10.3390/su18115350
APA StyleAbbas, Z., & Smaliukiene, R. (2026). The Role of Industry 4.0 Technologies for Circular Economy Ecosystem in European Perspective: A Systematic Review and Future Research Directions. Sustainability, 18(11), 5350. https://doi.org/10.3390/su18115350

