Fuel Consumption Prediction for Full Flight Phases Toward Sustainable Aviation: A DMPSO-LSTM Model Using Quick Access Recorder (QAR) Data

Reducing emissions in the aviation industry remains a critical challenge for global low-carbon transition. Accurate fuel consumption prediction is essential to achieving emission reduction targets and advancing sustainable development in aviation. Aircraft fuel consumption is influenced by numerous complex factors during flight, resulting in significant nonlinear relationships between segment-specific variables and fuel usage. Traditional statistical and econometric models struggle to capture these relationships effectively. This article first focuses on the different characteristics of QAR data and uses the Adaptive Noise Ensemble Empirical Mode Decomposition (CEEMDAN) method to obtain more significant potential features of QAR data, solving the problems of mode aliasing and uneven mode gaps that may occur in traditional decomposition methods when processing non-stationary signals. Secondly, a dynamic multidimensional particle swarm optimization algorithm (DMPSO) was constructed using an adaptive adjustment dynamic change method of inertia weight and learning factor, which solved the problem of local extremum and low search accuracy in the solution space that PSO algorithm is prone to during the optimization process. Then, a DMPSO-LSTM aircraft fuel consumption model was established to achieve fuel consumption prediction for three flight segments: climb, cruise, and descent. The final proposed model was validated on real-world datasets, and the results showed that it outperformed other baseline models such as BP, RNN, PSO-LSTM, etc. Among the results, the climbing segment MAE index decreased by more than 40%, the RMSE index decreased by more than 38%, and the R² index increased by more than 6%, respectively. The MAE index of the cruise segment decreased by more than 40%, the RMSE index decreased by more than 40%, and the R² index increased by more than 5%, respectively. The MAE index of the descending segment decreased by more than 20%, the RMSE index decreased by more than 30%, and the R² index increased by more than 5%, respectively. The improved prediction accuracy can be used to implement multi-criteria optimization in flight operations: (1) by quantifying weight–fuel relationships, it supports payload–fuel tradeoff decisions; (2) enhanced phase-specific predictions allow optimized climb/cruise profile selections, balancing time and fuel use; and (3) precise consumption estimates facilitate optimal fuel-loading decisions, minimizing safety margins. The high-precision fuel consumption prediction framework proposed in this study provides actionable insights for airlines to optimize flight operations and design low-carbon route strategies, thereby accelerating the aviation industry’s transition toward net-zero emissions.