1. Introduction
In South Korea, residential buildings account for the largest proportion of buildings at approximately 63.8% [
1]. Thus, energy saving in residential buildings is essential for overall energy saving in the building sector. Among residential buildings, apartment buildings, which are the most common residential form in South Korea, account for approximately 49.2% [
2]. Therefore, energy saving in apartment buildings contributes significantly to energy conservation in the building sector. Apartment buildings consume the largest proportion of energy (approximately 67.1% of the total energy) as heat energy [
3]. Therefore, to reduce energy consumption in apartment buildings, the reduction of heat energy consumption has been suggested. Accordingly, the proportion of apartment buildings in South Korea employing heating systems that utilize district heating as the heat source in order to reduce heat energy consumption has been increasing [
1]. As such heating systems use the heat generated by large-scale heat production facilities, more efficient energy usage is possible compared to individual heating. However, efficient usage of energy in a heating system using district heating as the heat source must be accompanied by the efficient operation of the heating system. Therefore, appropriate control of the heat supply system is necessary.
In apartment buildings, a heating system utilizing district heating comprises a heat-supply facility, a primary loop connected to the heat-supply plant, a secondary loop connected to the end-use side, and an end-use side (see
Figure 1). The operation of a heating system utilizing the district heat source is described below.
(1) High-temperature water produced by a heat supply plant is supplied to the heat exchanger in the mechanical room of the apartment building, using a circulation pump installed in the primary loop.
(2) The high-temperature water supplied to the heat exchanger heats the water flowing in the secondary loop.
(3) The heated water is supplied to the end-use side using the circulation pump in the secondary loop.
As the heat-supply plant of the district heating system supplies high-temperature water to several buildings, it is difficult to control a primary-side loop connected to several buildings. Hence, the high-temperature water of the primary-side loop is typically operated using constant controls. Therefore, for efficient control of the heating system in a target apartment building, the supply water temperature of the heated water (heating supply water temperature) in the secondary loop is controlled.
Among the methods for controlling the heating supply water temperature (HSWT), the commonly used control methods are fixed temperature (FT) control and outdoor air temperature reset (OTR) control. The FT method controls the heating supply water setting temperature by fixing it at a constant value. As most of the temperatures in the FT control method are set based on the experience of the facility user, reflecting the variations in the outdoor thermal environment or the heating demands of households is challenging. The OTR control method linearly controls the HSWT according to the variation in the outdoor air temperature; therefore, it is possible to actively handle the variations in the outdoor thermal environment. However, because OTR control sets the HSWT based only on variations in the outdoor air temperature, it is difficult to reflect the heating demands of households. In view of the above, improvement of the existing methods for controlling the heating system in apartment buildings has been previously explored (see
Table 1).
Hong et al., analyzed the thermal characteristics and heat energy when OTR control and predictive control were applied to the heating system of a building [
4]. It was determined that outdoor air temperature prediction control reduced approximately 4% of the heat energy consumption compared to OTR control.
Kim et al., proposed fuzzy control to improve the on-off control of the secondary-side loop [
5]. The resultant fuzzy control has less variation in the indoor air temperature compared to on-off control in reducing unnecessary heating energy and increasing the comfort of the occupants.
Hong and Cho proposed outdoor air temperature prediction control, which is a secondary-loop supply water temperature control method, to conserve energy in the secondary loop [
6]. The proposed supply water temperature control method was compared with OTR control, and it was determined that heat loss could be reduced and temperature hunting could be prevented compared to the existing control.
Yeom et al., proposed residential energy demand (RED) control for the HSWT of the secondary loop to improve OTR control [
7]. In RED control, the HSWT was set based on the return temperature of the secondary loop and the outdoor air temperature. Thereby, it was possible to reduce the energy consumption of the secondary-side loop compared to OTR control.
Lee et al., proposed artificial-intelligence-based optimal on-off control to improve the on-off control on the end-use side [
8]. The artificial-intelligence-based optimal control maintained the indoor air temperature within the control range of the set temperature. In contrast, the existing on-off control overheated from 0.7–1 °C. Thus, the artificial-intelligence-based optimal on-off control could prevent overheating and maintain the indoor air temperature.
Choi et al., analyzed the influence of the household-side HSWT control on the end-use side [
9]. They developed an equation to calculate the required supply water temperature according to the HSWT control. Using this equation, HSWT control was possible for better prevention of indoor air temperature overheating compared to the existing control, and the indoor temperature was maintained at the set temperature even though the HSWT was lower than that of the existing control.
Seo et al., developed a gray-box model and compared on-off control and PID control to improve the heating control on the end-use side [
10]. PID control was found to lower the return temperature and mass flow compared to on-off control.
Seo et al., proposed a method involving return-water temperature control for each household and variable mass flow rate control using an inverter pump [
11]. The proposed control method reduced energy consumption by approximately 50% compared to a constant flow control.
Shin et al., studied the optimal heating start-stop control method for residential buildings using a radiant floor heating system [
12]. They proposed an inference algorithm to classify an occupied or unoccupied household using a PIR sensor and CO
2 sensor. The proposed algorithm could be applied to residential buildings, with an average estimation accuracy of 95%. In addition, optimal start and stop control with the inference algorithm reduced heat energy consumption by approximately 3.1%.
The various methods proposed involved control of the heating system to meet the heating demands of the building. However, previous studies focused on the reflection of the changes in the external thermal environment among the factors for calculating the building’s heating demands. Although the changes in the external thermal environment are important for this calculation, it is also important to reflect the heating demands of households. Therefore, for efficient control of the heating system, the changes in the external thermal environment and the heating demands of households must be simultaneously reflected.
In general, a heating system utilizing district heating supplies heating water to the end-use side at a mass flow rate according to the set HSWT of the secondary loop to satisfy the heat requirement on the end-use side. The heating mass flow rate of a heating system using district heating represents the heating demands of households. Therefore, this study proposes an advanced control method, named f-RED (flow-based residential energy demand), which considers the varied heating demands of the apartment households. The f-RED control method sets the supply water temperatures based on the outdoor thermal environmental factor (i.e., the changes in the outdoor air temperature) and the heating demand factor (i.e., the changes in the circulated heating water flow).
3. Analysis of the Simulation Results
3.1. Analysis of the HSWT
In this study, the HSWT was analyzed based on the simulation results applying the f-RED and OTR control.
Figure 8 shows the variation in the HSWT according to the variation in the outdoor air temperature under each control. OTR control is linear from 45–60 °C of the HSWT for a variation range of −10–10 °C of the outdoor air temperature. The f-RED control is nonlinear in the HSWT range of 42–62 °C according to the variation in the outdoor air temperature. In the f-RED control, the HSWT is in the range of approximately 5 °C on the equal outdoor air temperature. The f-RED method controls the HSWT by reflecting not only the outdoor air temperature but also the heating demands of households. Therefore, it is concluded that f-RED control is more efficient compared to OTR control because f-RED control applies several HSWTs compared to the OTR control for the same outdoor air temperature.
3.2. Analysis of the Heating Mass Flow Rate
The heating mass flow rate in the secondary loop is an indicator of the heating demands of households because it is supplied to satisfy the required heating load on the end-use side. Therefore, the greater the influence of the variation in the heating mass flow rate in the secondary loop on the setting of the HSWT, the more the heating demands of households by the set heating supply temperature is reflected.
Figure 9 shows the variation in the HSWT according to the variation in the heating mass flow rate in the secondary loop under each control. The heating mass flow rates under both controls range from 0–2.1 kg/s. The overall heating mass flow rate under OTR control is higher than that of f-RED control. The R
2 value, which is a measure of how well the linear-model-estimated statistics fit the given data, is 0.7062 for f-RED control and 0.4707 for OTR control. Therefore, f-RED control sets the HSWT, reflecting the heating demands of households better than OTR control.
3.3. Analysis of the Pump-Energy Consumption
Control of the HSWT of the secondary loop affects the energy consumption of the circulation pumps in the primary and secondary loops. Therefore, the energy consumption of the circulation pump under each control was analyzed according to the outdoor air temperature range.
Figure 10 shows the distribution of the HSWT and the energy consumption of the circulation pump under each control, for various outdoor air temperature ranges.
In f-RED control, when the outdoor air temperature is below −5 °C, the average HSWT is approximately 59.3 °C, which is nearly 1.5 °C higher on an average than that of OTR control. Here, the total pump energy consumption under f-RED control is approximately 105 kWh more than that under OTR control.
f-RED controls the HSWT to approximately 58.8 °C on an average when the outdoor air temperature is −5 °C or more and less than 0 °C. This is nearly 4.4 °C higher than that of OTR control (54.2 °C) in the same outdoor air temperature range. Here, the total pump energy consumption is approximately 38,451 kWh and 39,478 kWh under f-RED and OTR control, respectively, with a reduction of nearly 3% in the energy consumption through f-RED control compared to OTR control.
When the outdoor air temperature is 0 °C or more and less than 5 °C, f-RED controls the HSWT in the range of 45.2–54.4 °C, whereas OTR controls the same in the range of 47.8–53.1 °C. In f-RED control, the minimum HSWT is set nearly 2.6 °C lower than the OTR control and the maximum is set nearly 1.3 °C higher. The total pump energy consumption is approximately 702 kWh lesser under f-RED compared to OTR control.
When the outdoor air temperature is 5 °C or higher, f-RED control sets the HSWT from 42–50.5 °C, whereas the set HSWT ranges from 45–50.1 °C under OTR control. The pump energy consumption is approximately 11,687 kWh under f-RED control and 11,485 kWh under OTR control.
The heating pump energy consumption under f-RED control is similar to that under OTR control when the outdoor air temperature is less than −5 °C and more than 5 °C. For an outdoor air temperature above −5 °C and below 5 °C, the pump energy consumption under f-RED control can be reduced by nearly 3% compared to OTR control. Therefore, it is concluded that efficient use of energy is feasible under f-RED control because it sets the HSWT more efficiently.
3.3.1. Analysis during the Full Heating Period (Outdoor Air Temperature (OA) < −5 °C)
The total pump-energy consumption is analyzed with respect to the outdoor air temperature range for the entire heating period.
Figure 11 shows the HSWT and the total pump energy consumption under each control for a day when the outdoor air temperature is less than 5 °C. The HSWT is expressed as a line and the total pump energy consumption is expressed as a bar graph. The yellow box section is the period where the outdoor air temperature is below −10 °C. In this section, f-RED control and OTR control set the HSWT at 62 °C and 60 °C, respectively. Here, the total pump energy consumption under f-RED control is more than that under OTR control.
The set HSWT at 10:00 during this period is lower under f-RED control compared to OTR control. The total pump energy consumption is lesser under f-RED control than OTR. Therefore, when f-RED control is applied, it is concluded that efficient total pump energy consumption is possible by setting the HSWT to a lower value compared to OTR control when the heating demand decreases.
The amount of heat supplied under each control during the same period was analyzed. The results are depicted in
Figure 12, where the line indicates the HSWT and the bar graph indicates the amount of heat supplied. The heat supplied under f-RED control during the entire heating period is 496 kWh, whereas it is 484 kWh under OTR control. Thus, 2.5% more heat is supplied under f-RED control.
In the period within the yellow box (1:00 to 9:00) in
Figure 12, more heat is supplied under f-RED control than under OTR control when the outdoor air temperature is below −10 °C. In addition, f-RED control sets the HSWT to a lower value than OTR control by reflecting the heating demands of households at 10:00 and supplies a lesser amount of heat. Therefore, f-RED control, which reflects the heating demands of households during the entire heating period, is more efficient than OTR control.
3.3.2. Analysis during Regular Heating Periods (−5 °C ≤ OA < 0 °C)
On one of the days during the regular heating period, the total pump energy consumption was analyzed according to the change in the HSWT, as depicted in
Figure 13. The line graph in the figure expresses the HSWT, whereas the bar graph expresses the total pump energy consumption. In the yellow box, the HSWT under f-RED control ranges from 50.8–56.2 °C, whereas that under OTR control ranges from 52.4–54.2 °C. Here, with respect to the total pump energy consumption, OTR control consumes more energy than f-RED control. In addition, under f-RED control, the heating supply water temperature is lower from 9:00. Therefore, it is concluded that the f-RED method controls the HSWT more efficiently than OTR control by reflecting the heating demands of households.
The amount of heat supplied according to the change in the HSWT under each control during the same period was analyzed and depicted in
Figure 14. In this figure, the HSWT is expressed as a line graph and the amount of heat supplied is expressed as a bar graph. Within the yellow box, f-RED control supplies more heat than OTR control. In the same section, f-RED control consumes less total pump energy than OTR control and can supply a large amount of heat. Therefore, it is concluded that f-RED control is efficient in terms of the heat supply and total pump energy consumption.
3.3.3. Analysis during Partial Heating Periods (0 °C ≤ OA < 5 °C, 5 °C ≤ OA)
In this study, the total pump energy consumption during partial heating periods was analyzed.
Figure 15 shows the change in the total pump energy consumption according to the change in the heating water supply temperature under each control during the partial heating periods. f-RED control consumes less total pump energy than OTR control from 03:00–09:00, 20:00, and 23:00–24:00 h. Here, the heating water temperature under f-RED control shows a minimum difference of nearly 1.2 °C and a maximum of nearly 3 °C compared to OTR control. Therefore, during a partial heating period, f-RED control sets a high-HSWT to operate the pump more efficiently than OTR control.
The change in the HSWT and the amount of heat supplied per hour under each control were analyzed during the same period (
Figure 16). f-RED control supplies more heat compared to OTR control from 1:00–07:00, 18:00–20:00, and 22:00–24:00. Moreover, it supplies more heat with less total pump energy consumption compared to OTR control from 03:00–07:00, 20:00, and 23:00–24:00. Therefore, it is concluded that the f-RED method is able to control the heat supply system more efficiently than OTR control.
3.3.4. Analysis of the Monthly Pump Energy Consumption
Table 5 depicts the comparison results of the pump energy consumption under each control during the simulation period, where the pump energy consumption is divided into the monthly primary and secondary. During the entire heating period, OTR and f-RED control consume approximately 103,552 kWh and 101,925 kWh, respectively, of the total pump energy. The pump energy consumption under f-RED control is lower by approximately 1627 kWh compared to OTR control. With respect to the primary pump energy consumption, OTR control consumes nearly 6.6% less primary pump energy than f-RED control. With respect to the secondary pump energy consumption, f-RED control consumes approximately 4.2% less secondary pump energy compared to OTR control. Therefore, when the f-RED method is applied, it is possible to reduce the overall heating energy, and the energy reduction is greater compared to OTR control from the perspective of the secondary loop.
3.4. Analysis of the Supplied Heat
The amount of heat supplied and the heating load under each control were analyzed. The amount of heat supplied under each control is approximately 172,522 kWh under OTR control and 180,258 kWh under f-RED control during the heating period. Under f-RED control, 4.3% more heat is supplied compared to OTR control (
Figure 17). The amount of heat supplied meets the required load by −2.7% under OTR control and +1.7% under f-RED control (
Table 6). Moreover, the heating load requirement is not met for a total of 3624 h in the heating period (1986 h under OTR control and 1423 h under f-RED control). f-RED control reduces the time during which the heating load is not satisfied by approximately 30% compared to OTR control. Therefore, f-RED control efficiently balances the heating load and heat supply compared to OTR control.
The sum of the monthly heating load and the amount of heat supplied were analyzed. The monthly heating load ranges from 21,473–47,997 kWh. The heating load is at a minimum in November and maximum in January. The amount of heat supplied ranges from 20,396–47,179 kWh and 21,855–48,699 kWh under OTR and f-RED control, respectively. Under f-RED control, the minimum and maximum supply are 3.1% and 6.7% more per month, respectively, than under OTR control. Comparison of the heating load and the amount of heat supplied shows that under OTR control, the heating load is not satisfied by −1.7–(−5.3)%, and f-RED control provides 1.4–1.9% more heat. Under OTR control, the difference between the amount of heat supplied and the heating load in November and March is −5.3% and −4.5%, respectively, which is the maximum difference; the lowest difference is −1.7%, in January. Therefore, the f-RED method controls the heating system more efficiently with respect to the heat supply compared to OTR control.
The above analysis confirms that f-RED control is more efficient than OTR control in supplying heat to satisfy the heating load. Furthermore, the heating pump energy consumption and the amount of heat supplied under each control were analyzed during daytime (09:00–18:00) and nighttime (19:00–08:00).
Figure 18a,b shows the accumulated amount of heat supplied under each control and the total pump energy consumption during daytime and nighttime, respectively. In
Figure 18a, the amount of heat supplied under f-RED control is approximately 11.8% higher and the total pump energy consumption is approximately 1% lesser than those under OTR control. In
Figure 18b, the amount of heat supplied under f-RED control is approximately 3.8% higher and the total pump energy consumption is approximately 2% lesser during nighttime than those under OTR control. f-RED control consumes less total pump energy while supplying heat compared to OTR control. Therefore, it is concluded that the f-RED method can control the heat supply system more efficiently than OTR control.