1. Introduction
Underground transmission systems are a vital component of modern power infrastructure, particularly in urban areas where overhead lines face space and safety constraints. These systems offer advantages such as easier right-of-way acquisition and enhanced resilience to weather and vandalism. In addition, they help to preserve the visual character of urban areas, which often leads to strong public and municipal support in dense city environments [
1,
2,
3]. To support these benefits, various types of underground power cables have been deployed, including cross-linked polyethylene, self-contained fluid-filled, and high-pressure fluid-filled (HPFF) or gas-filled (HPGF) cables. Each type of cable is specifically designed to meet performance and reliability requirements [
4,
5,
6]. In the United States, pipe-type cables comprise a significant portion of the underground high-voltage transmission network, many of which have now exceeded their 40-year design life, increasing the risk of faults [
7,
8]. Ensuring the reliability of these power cables is challenging, particularly in detecting and locating incipient faults (early-stage faults) before they cause service disruptions.
In contrast to overhead lines, where faults can often be identified visually or audibly [
9], underground faults, whether open-circuit, short-circuit, or earth faults, remain concealed beneath the surface and are inherently difficult to detect and locate. These faults may arise from insulation breakdown caused by thermal and mechanical stresses along extended cable runs. Approximately 69% of faults, however, originate in cable accessories, most commonly due to installation errors [
10,
11,
12]. Detecting underground cable faults, whether in accessories or along the cable run, is a critical first step, as this confirms their occurrence before localization methods are applied. Traditional fault detection approaches often rely on protection relay operations, circuit breaker trips, sudden current surges, or offline testing. However, these methods generally detect faults only after they become severe and often fail to capture incipient or intermittent failures. Once a fault is detected, locating it typically involves two steps: prelocation and pinpointing. Prelocation methods, such as time-domain reflectometry, arc reflection, and impedance-based techniques, estimate the fault distance from the terminals, but their accuracy diminishes over long cable runs [
13,
14,
15,
16]. Pinpointing then determines the exact location, traditionally by “thumping” the cable with high-voltage impulses and detecting acoustic signals generated at the fault location using surface-mounted geophones or microphones [
17]. Although effective, thumping is labor-intensive and time-consuming, and may cause additional damage to the cable.
As demand grows for more resilient and intelligent underground transmission infrastructure, condition monitoring has emerged as a promising solution for incipient fault detection, localization, and diagnosis [
18,
19]. Existing approaches, including high-frequency signal analysis, traveling wave methods, and machine learning-based classifiers, have demonstrated effectiveness in improving incipient fault detection [
20,
21,
22,
23,
24]. However, many of these methods rely on specialized instrumentation or offline testing, which limits their applicability for continuous, real-time monitoring. Recent developments in real-time distributed sensing for condition monitoring, such as fiber-optic methods like distributed temperature sensing (DTS) and distributed acoustic sensing (DAS), provide high spatial resolution but generally require pre-installed fibers, limiting their retrofit applicability. These limitations highlight the need for practical, scalable, retrofit-friendly monitoring solutions capable of detecting and localizing incipient faults in existing underground cables, beyond what traditional approaches can achieve.
Some deep learning-based time-series analysis methods, e.g., physics-informed neural networks (PINNs) and recurrent neural networks (RNNs), have been shown to be effective tools for fault detection and condition monitoring across various infrastructure systems [
25]. PINNs incorporate the physical laws of complex systems into the neural network training process [
26]. Although these physical laws are embedded in data-driven models, the standard architecture of PINNs limits their ability to effectively capture the evolving trends of dynamic processes [
27]. Recent studies indicate that combining PINNs with data-driven models offers promising improvements in time-series prediction performance [
28]. Long short-term memory (LSTM) networks, a type of RNN model, have been shown to process raw time-series operational data for accurate condition monitoring [
29] and fault prognostics [
30], highlighting their effectiveness in modeling temporal dependencies. LSTMs can also be incorporated with digital twins to predict incipient faults under extreme operational conditions [
31]. Another type of RNN model is the Bidirectional LSTM (Bi-LSTM), which uses both forward and backward sequences for enhanced pattern recognition [
32]. Additionally, when combined with LSTM and attention mechanisms, a convolutional neural network (CNN), which extracts important features, enhances time-series classification accuracy and fault detection performance [
33].
Our previous work [
34] introduced a post-fault acoustic-based pinpointing method for HPFF cable systems, offering a promising alternative to conventional techniques. In this approach, accelerometers are temporarily mounted directly on the HPFF steel pipe in manholes near the pre-located fault zone. When a thumper is applied, repeated electrical discharges at the fault site generate stress waves that couple into the steel pipe wall, propagate along the pipe, and are captured by the sensors. By analyzing the time difference of arrival (TDOA) of these wavelets, the method aims to achieve high-accuracy fault localization in HPFF cable systems. This was demonstrated in a scaled-down laboratory setup, achieving centimeter-level pinpointing accuracy. While these results highlight the approach’s potential to significantly improve pinpointing accuracy over traditional techniques, it remained inherently reactive, as it could only be deployed after a fault occurred and service disruption took place. Extending this approach, the present study transforms the concept into a permanently installed, non-intrusive distributed sensing system. Accelerometers are mounted directly onto the HPFF steel pipe within manholes along the transmission corridor, enabling continuous, real-time vibration monitoring. This upgraded framework is designed to support immediate detection and localization of full faults, while also providing the potential to detect incipient faults in real time without service disruption. By combining the precision of acoustic sensing with permanent installation, the method bridges the gap between post-fault pinpointing and proactive condition monitoring in underground power cables. Unlike fiber-optic systems, which often require continuous sensing media and infrastructure modifications, this newly developed sensing framework leverages existing manholes to retrofit accelerometers directly onto the steel pipe, eliminating the need for excavation or service disruptions during installation. As a result, it may enable scalable deployment with minimal impact on existing infrastructure to improve overall reliability and safety.
Building on this sensing framework, this study aims to address the critical need for incipient fault detection in existing HPFF cable systems and proposes a proactive condition monitoring solution capable of detecting incipient fault events before they escalate into complete failures. Incipient faults in these systems pose unique detection challenges due to their weak and intermittent signal characteristics, rendering conventional monitoring methods inadequate for timely identification. This study introduces a novel time-series condition monitoring methodology that combines physics-enhanced preprocessing with a hybrid CNN–LSTM architecture. This methodology leverages physical properties of wave propagation in steel pipe infrastructure to further enhance the detection capabilities of deep learning models. The physics-enhanced preprocessing incorporates TDOA to guide the selection of temporal windows for CNN–LSTM model training, ensuring that the neural network receives temporally consistent data that accurately reflects wave dynamics of HPFF cable systems. The primary objective is the real-time detection of incipient faults as they develop, enabling maintenance teams to implement preventive measures before system failures occur. Beyond its current demonstrated capability to detect faults in a controlled setting, this monitoring framework provides a foundation for the future development of real-time localization techniques for incipient faults. These advancements, once validated under real-world conditions, would enable operators to identify incipient fault locations more accurately, facilitating targeted interventions and minimizing service disruptions. Ultimately, this framework can extend the operational life of critical power infrastructure, support more efficient maintenance planning, reduce operational costs for utilities, and provide a foundation for smarter, proactive grid management.
The remainder of this paper is organized as follows.
Section 2 presents the physics-enhanced CNN–LSTM model, detailing the preprocessing methodology for high-frequency, multi-sensor data and the hybrid deep learning architecture.
Section 3 describes the experimental setup and data collection procedures using a scaled-down HPFF cable testing system.
Section 4 presents the results and discusses the performance evaluation of different architectural configurations. Finally,
Section 5 concludes the study with key findings and future research directions.
5. Conclusions
This work presents a physics-enhanced CNN–LSTM framework for the predictive condition monitoring of HPFF cable systems, advancing beyond purely reactive post-fault detection to an integrated approach that supports continuous monitoring, incipient fault detection, and the potential for rapid, subsequent fault localization. By embedding wave propagation physics into the preprocessing stage, the proposed method generates temporally consistent input sequences that accurately capture vibration dynamics, enhancing interpretability and demonstrating promising reliability in detecting incipient faults.
Validation on a 19 m laboratory-scale HPFF cable system demonstrated that the proposed physics-enhanced CNN–LSTM architecture achieved an incipient fault detection F1-score of 0.8116. This substantially outperformed baseline models, including ANN (F1-score 0.35), RNN (0.12), and standalone LSTM (0.51). Notably, the proposed model attained an exceptionally high recall of 0.9825 in the experimental setup, indicating strong potential for detecting true incipient fault events while maintaining computational efficiency suitable for real-time monitoring.
To further fully capture the complexity of real underground HPFF cable networks, future work will focus on several key directions: (i) conducting large-scale tests with longer cables, additional sensors, and realistic urban operational conditions, including broadband noise, to fully evaluate performance; (ii) implementing experiments on a real HPFF cable system to validate the framework’s robustness and its ability to detect subtle incipient faults under practical operating conditions; and (iii) exploring advanced physics-informed neural network techniques to improve detection performance, enhance interpretability, and extend capabilities toward precise incipient fault localization, addressing potential improvements in the physics-enhanced CNN–LSTM model. These extensions will be explored as separate, comprehensive studies to preserve clarity and depth in each contribution.
The approach proposed in this study shows potential as a retrofit-friendly solution that leverages existing manhole access points to minimize installation disruption and provide incipient fault warning capabilities. Overall, the complete framework offers a promising pathway toward the smarter, more reliable condition monitoring of HPFF cable systems, with the potential to enhance grid resilience, reduce outages, accelerate diagnostics, and extend asset life.