Study of Localized Corrosion Susceptibility of Ni-Based Superalloys Employing Electrochemical Noise Technique
Abstract
1. Introduction
2. Materials and Methods
2.1. Materials
2.2. Microstructural Characterization
2.3. Electrochemical Characterization
3. Results and Discussion
3.1. Microstructures of Superalloys by OM
3.2. Electrochemical Noise
3.2.1. Time-Domain Analysis
3.2.2. Analysis for Chaotic Systems Such as Hurst, Lyapunov and Husdorff Coefficients
- λ > 0 indicates chaotic dynamics, commonly associated with localized corrosion processes such as pitting or metastable pit nucleation.
- λ = 0 corresponds to quasi-periodic or transitional regimes between passive and active states.
- λ < 0 reflects stable dynamics, typically observed in uniform corrosion or well-established passive conditions.
3.3. Cyclic Potentiodynamic Polarization
SEM After Electrochemical Noise Measurements
4. Discussion
5. Conclusions
- The results indicate that superalloys exhibited localized attack in both media; however, NaCl produced more surface pitting.
- Inconel 690 showed higher Rn values in NaCl; however, in H2SO4, the resistance decreased. For that reason, it is recommendable to use this alloy in salt media.
- The use of methods such as Hurst and Lyanupov is helpful for determining the presence of uniform and localized corrosion. The Hausdorff dimension captures dynamical complexity that is not directly reflected in surface morphology.
- Even though the present results demonstrate only a limited correspondence between the estimated fractal (Hausdorff-type) dimension and corrosion features observed by optical microscopy, this discrepancy does not necessarily indicate that the fractal dimension is fundamentally inappropriate for modeling corrosion behavior.
- The samples treated with H2SO4 showed localized attacks but not multiple pitting attacks.
- CPP results revealed localized corrosion through hysteresis analysis, with superalloys exposed to NaCl showing the widest loops.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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| Superalloys | Ni | Cr | Fe | Cu | Mn | Si | Nb | Mo | Ti | Al |
|---|---|---|---|---|---|---|---|---|---|---|
| Inconel 600 | 72.72 ± 0.06 | 16.18 ± 0.05 | 9.10 ± 0.03 | 0.53 ± 0.02 | 0.30 ± 0.02 | 0.22 ± 0.01 | 0.083 ± 0.002 | 0.176 ± 0.002 | – | – |
| Inconel 690 | 61.43 ± 0.06 | 28.45 ± 0.06 | 8.23 ± 0.04 | 0.47 ± 0.02 | 0.28 ± 0.02 | 0.47 ± 0.01 | 0.055 ± 0.001 | 0.018 ± 0.001 | 0.38 ± 0.02 | – |
| Inconel 718 | 50.16 ± 0.07 | 18.55 ± 0.06 | 18.65 ± 0.05 | 0.54 ± 0.02 | 0.20 ± 0.02 | 0.25 ± 0.01 | 4.97 ± 0.01 | 2.84 ± 0.01 | 1.03 ± 0.03 | 0.80 ± 0.07 |
| Corrosion Type | Potential | Current |
|---|---|---|
| Skewness | Skewness | |
| Uniform | <±1 | <±1 |
| Pitting | <−2 | >±2 |
| Transgranular (SCC) | 4 | −4 |
| Intergranular (SCC #1) | −6.6 | 1.5 to 3.2 |
| Intergranular (SCC #2) | −2 to −6 | 3 to 6 |
| Sample | Rn (Ω·cm2) | LI | Corrosion Type | Skewness | Corrosion Type |
|---|---|---|---|---|---|
| Inconel 600 | 29,719 ± 27 | 0.45 ± 0.02 | Localized | 1.28 ± 0.07 | Localized |
| Inconel 690 | 15,3374 ± 58 | 0.13 ± 0.01 | Localized | 3.87 ± 0.04 | Localized |
| Inconel 718 | 73,654 ± 34 | 0.71 ± 0.02 | Localized | 13.69 ± 0.02 | Localized |
| Sample | Rn (Ω·cm2) | LI | Corrosion Type | Skewness | Corrosion Type |
|---|---|---|---|---|---|
| Inconel 600 | 42,979 ± 31 | 0.56 ± 0.01 | Localized | −0.28 ± 0.02 | Localized |
| Inconel 690 | 6080 ± 14 | 0.25 ± 0.01 | Localized | 17.15 ± 0.01 | Localized |
| Inconel 718 | 22,803 ± 24 | 0.8 ± 0.02 | Localized | 7.55 ± 0.02 | Localized |
| Solution | Samples | Ecorr (mV) | icorr (mA/cm2) | Epit (mV) | Hysteresis |
|---|---|---|---|---|---|
| H2SO4 | Inconel 600 | −266 ± 2 | 3.0 × 10−2 ± 0.004 | 794 ± 4 | Positive |
| Inconel 690 | −276 ± 2 | 3.4 × 10−2 ± 0.001 | 843 ± 6 | Positive | |
| Inconel 718 | −262 ± 3 | 6.0 × 10−3 ± 0.001 | 819 ± 7 | Positive | |
| NaCl | Inconel 600 | −352 ± 2 | 1.4 × 10−3 ± 0.002 | −61 ± 4 | Positive |
| Inconel 690 | −606 ± 2 | 2.9 × 10−3 ± 0.002 | −15 ± 1 | Positive | |
| Inconel 718 | −354 ± 2 | 4.1 × 10−3 ± 0.001 | 257 ± 8 | Positive |
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Almeraya-Calderon, F.; Huerta-Zavala, M.S.; Maldonado-Bandala, E.; Nieves-Mendoza, D.; Jaquez-Muñoz, J.M.; Baltazar-Zamora, M.A.; Landa-Ruiz, L.; Estupinan-Lopez, F.; Olguin-Coca, J.; Flores-De los Rios, J.P.; et al. Study of Localized Corrosion Susceptibility of Ni-Based Superalloys Employing Electrochemical Noise Technique. Materials 2026, 19, 2424. https://doi.org/10.3390/ma19112424
Almeraya-Calderon F, Huerta-Zavala MS, Maldonado-Bandala E, Nieves-Mendoza D, Jaquez-Muñoz JM, Baltazar-Zamora MA, Landa-Ruiz L, Estupinan-Lopez F, Olguin-Coca J, Flores-De los Rios JP, et al. Study of Localized Corrosion Susceptibility of Ni-Based Superalloys Employing Electrochemical Noise Technique. Materials. 2026; 19(11):2424. https://doi.org/10.3390/ma19112424
Chicago/Turabian StyleAlmeraya-Calderon, Facundo, Miguel Sergio Huerta-Zavala, Erick Maldonado-Bandala, Demetrio Nieves-Mendoza, Jesus Manuel Jaquez-Muñoz, Miguel Angel Baltazar-Zamora, Laura Landa-Ruiz, Francisco Estupinan-Lopez, Javier Olguin-Coca, Juan Pablo Flores-De los Rios, and et al. 2026. "Study of Localized Corrosion Susceptibility of Ni-Based Superalloys Employing Electrochemical Noise Technique" Materials 19, no. 11: 2424. https://doi.org/10.3390/ma19112424
APA StyleAlmeraya-Calderon, F., Huerta-Zavala, M. S., Maldonado-Bandala, E., Nieves-Mendoza, D., Jaquez-Muñoz, J. M., Baltazar-Zamora, M. A., Landa-Ruiz, L., Estupinan-Lopez, F., Olguin-Coca, J., Flores-De los Rios, J. P., & Gaona-Tiburcio, C. (2026). Study of Localized Corrosion Susceptibility of Ni-Based Superalloys Employing Electrochemical Noise Technique. Materials, 19(11), 2424. https://doi.org/10.3390/ma19112424

