Recycled Clay Brick Powder as a Dual-Function Additive: Mitigating the Alkali–Silica Reaction (ASR) and Enhancing Strength in Eco-Friendly Mortar with Hybrid Waste Glass and Clay Brick Aggregates
Abstract
:1. Introduction
2. Experimental Details
2.1. Materials
2.2. Sample Preparation
2.3. Testing
2.3.1. Consistency and Fluidity
2.3.2. Mechanical Properties and Water Absorption
2.3.3. Micrographs via ESEM
2.3.4. Activity Index of Recycled Clay Brick Powder
2.3.5. Rapid Alkali–Silica Reaction (ASR)
3. Results and Discussion
3.1. Activity of Recycled Clay Brick Powder
3.2. Rapid Alkali–Silica Reaction
3.3. Consistency and Fluidity
3.4. Mechanical Strength
4. Conclusions
- Firstly, as the curing time increases, the activity index of mortar specimens with a 30% substitution ratio of recycled clay brick powder demonstrates a gradual upward trend, reaching 96.95% at 28 days, which is indicative of significant pozzolanic activity. Secondly, a substitution ratio of recycled clay brick powder of no less than 20% effectively mitigates the alkali–silica reaction induced by recycled glass sand, with the optimal substitution ratio being 25%.
- Furthermore, the consistency and fluidity of mortar exhibit a decreasing trend with an increasing substitution ratio of clay brick sand. Notably, SS-RCBS mortar specimens exhibit higher consistency and fluidity than RG-RCBS mortar specimens at the same substitution ratio. However, both the compressive and flexural strengths of SS-RCBS and RG-RCBS mortars decline with increasing substitution ratio of clay brick sand. Additionally, the growth rate of compressive strength significantly surpasses that of flexural strength for all mortar specimens as the curing time extends.
- Lastly, the 28-day water absorption rates of both SS-RCBS and RG-RCBS mortars show an increasing trend with the substitution ratio of clay brick sand. These findings collectively underscore the intricate interplay between the substitution ratio of clay brick sand and the performance characteristics of mortar specimens, providing valuable insights into the optimization of mortar formulations for enhanced durability and functionality.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Notation (%) | Mass |
---|---|
Calcium oxide (CaO) | 66.43 |
Silica (SiO2) | 18.4 |
Ferric oxide (Fe2O3) | 4.03 |
Alumina (Al2O3) | 3.73 |
Sulphuric anhydride (SO3) | 2.65 |
Magnesium oxide (MgO) | 2.11 |
Sodium oxide (Na2O) | 1.36 |
Potassium oxide (K2O) | 0.43 |
LOI | 0.86 |
Density (kg/m3) | 3160 |
Notation | SiO2 (%) | Fe2O3 (%) | Al2O3 (%) | CaO (%) | MgO (%) | K2O (%) | Na2O (%) | SO3 (%) | BD (kg/m3) | WA (%) |
---|---|---|---|---|---|---|---|---|---|---|
RCBS | 66.52 | 5.45 | 14.2 | 6.06 | 2.35 | 2.09 | 0.64 | 0.75 | 1360 | 17.1 |
RG | 69.74 | 0.33 | 2.47 | 11.8 | 1.03 | 0.39 | 10.95 | - | 1480 | 0 |
Notation | Water | Binder | Functionalized Aggregates | Total Alkali Content (Na2Oeq) (%) | |||
---|---|---|---|---|---|---|---|
Cement | RCBP | RCBS | SS | RGS | |||
100SS | 0.5 | 0.75 | 0.25 | 0.0 | 2.5 | 0.0 | 0.126 |
80SS-20RCBS | 0.5 | 2.0 | 0.0 | 0.252 | |||
60SS-40RCBS | 1.0 | 1.5 | 0.0 | 0.504 | |||
40SS-60RCBS | 1.5 | 1.0 | 0.0 | 0.756 | |||
20SS-80RCBS | 2.0 | 0.5 | 0.0 | 1.008 | |||
100RCBS | 2.5 | 0.0 | 0.0 | 1.260 | |||
20RG-80RCBS | 2.0 | 0.0 | 0.5 | 2.408 | |||
40RG-60RCBS | 1.5 | 0.0 | 1.0 | 3.557 | |||
60RG-40RCBS | 1.0 | 0.0 | 1.5 | 4.706 | |||
80RG-20RCBS | 0.5 | 0.0 | 2.0 | 5.855 | |||
100RG | 0.0 | 0.0 | 2.5 | 7.004 |
Notation | Cement, g | RCBP, g | Standard Sand, g | Water, mL |
---|---|---|---|---|
0RCBP | 450 | - | 1350 | 225 |
30RCBP | 315 | 135 | 1350 | 225 |
Notation | RCBP (g) | Cement (g) | RG (g) | Water (g) |
---|---|---|---|---|
0-RCBP | - | 440 | 990 | 206.8 |
5-RCBP | 22 | 418 | 990 | 206.8 |
10-RCBP | 44 | 396 | 990 | 206.8 |
15-RCBP | 66 | 374 | 990 | 206.8 |
20-RCBP | 88 | 352 | 990 | 206.8 |
25-RCBP | 110 | 330 | 990 | 206.8 |
30-RCBP | 132 | 308 | 990 | 206.8 |
Size | 150–300 μm | 300–600 μm | 600 μm–1.18 mm | 1.18–2.36 mm | 2.36–4.75 mm |
Mass/g | 148.5 | 247.5 | 247.5 | 247.5 | 99 |
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Chen, X.-F.; Zhang, X.-C.; Peng, Y. Recycled Clay Brick Powder as a Dual-Function Additive: Mitigating the Alkali–Silica Reaction (ASR) and Enhancing Strength in Eco-Friendly Mortar with Hybrid Waste Glass and Clay Brick Aggregates. Materials 2025, 18, 2838. https://doi.org/10.3390/ma18122838
Chen X-F, Zhang X-C, Peng Y. Recycled Clay Brick Powder as a Dual-Function Additive: Mitigating the Alkali–Silica Reaction (ASR) and Enhancing Strength in Eco-Friendly Mortar with Hybrid Waste Glass and Clay Brick Aggregates. Materials. 2025; 18(12):2838. https://doi.org/10.3390/ma18122838
Chicago/Turabian StyleChen, Xue-Fei, Xiu-Cheng Zhang, and Ying Peng. 2025. "Recycled Clay Brick Powder as a Dual-Function Additive: Mitigating the Alkali–Silica Reaction (ASR) and Enhancing Strength in Eco-Friendly Mortar with Hybrid Waste Glass and Clay Brick Aggregates" Materials 18, no. 12: 2838. https://doi.org/10.3390/ma18122838
APA StyleChen, X.-F., Zhang, X.-C., & Peng, Y. (2025). Recycled Clay Brick Powder as a Dual-Function Additive: Mitigating the Alkali–Silica Reaction (ASR) and Enhancing Strength in Eco-Friendly Mortar with Hybrid Waste Glass and Clay Brick Aggregates. Materials, 18(12), 2838. https://doi.org/10.3390/ma18122838