Study on the Mechanical Properties of Crack Mortar Repaired by Enzyme-Induced Calcium Carbonate Precipitation (EICP)
Abstract
:1. Introduction
2. Materials and Methods
2.1. Test Materials
2.2. Sample Preparation
2.3. Test Methods
3. Results and Analysis
3.1. Analysis of Ultrasonic Testing Results of the Mortar Sample
3.2. Analysis of Mechanical Property Results of the Mortar Sample
3.3. Analysis of Calcium Carbonate Uptake Rate of Mortar Samples
3.4. Analysis of Apparent Repair Effect of the Mortar Sample
3.5. Analysis of the Mechanism of Action for the Repair of Mortar Samplesthrough EICP
4. Conclusions
- The unrepaired sample has a larger ultrasonic wave transmission time. However, the time decreases significantly after repair with the filling medium. When the perfusion and injection methods are applied, and quartz sand is used as the repair medium, the EICP technique has a better solidification effect, and the ultrasonic wave transmission time decreases by 1.22% on average, under the action of the injection method with quartz sand as the filling medium.
- Compared with unrepaired samples, the mortar samples repaired by EICP experienced a significant increase in both bending strength and compressive strength. Under the immersion method, the sample filled with the repair medium has a similar strength to that of the sample not filled with the repair medium. When the injection method is applied, the maximum compressive strength increase rate of the sample with quartz sand as the repair medium reaches 13.90%, 1.92 times greater than that with the perfusion method, and 3.65 times greater than that with the immersion method. From this perspective, when the injection method is applied and quartz sand is selected as the repair medium, the test sample of repair mortar has higher bending and compressive strengths, thus contributing to a better repair effect.
- After repair through the injection method, the test sample has a flat surface, and all lateral cracks are filled with a repair medium. There is a large number of white crystals at the cross-section, which are calcium carbonate crystals produced by the mineralization of EICP. Calcium carbonate crystals are formed by rapidly injecting an enzyme and cementing solution into cracks, and then the repair medium and mortar are cemented into a whole to improve the overall mechanical properties of mortar samples.
- The minerals generated by EICP take the shape of round balls and mainly contain vaterite. The main peak 2θ values are 29.37° and 29.24°, suggesting that there is a large number of CaCO3 crystals, and these crystals take the shape of full round balls. Based on the combination of quartz sand and EICP repair methods, the calcium carbonate precipitating between sand grains contributes a bonding effect, which improves the cohesive force between sand grains. Then, the cracks are gradually filled and slowly cemented into a whole to repair mortar cracks.
- At present, the EICP repair method is mainly applicable to cement mortar. In the future, EICP technology has great potential to repair the cracks in lime-based mortar, concrete, and reinforced concrete. According to the strength and durability testing of the repaired samples, the EICP repair mechanism can be further revealed, coupled with numerical simulation and microscopic testing, in future research.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Cement | Na2O | MgO | Al2O3 | SiO2 | SO3 | Cl- | CaO | Fe2O3 |
---|---|---|---|---|---|---|---|---|
ω% | 2.73 | 3.00 | 8.26 | 24.99 | 2.20 | 0.04 | 51.42 | 4.03 |
Compressive Strength (MPa) | Bending Strength (MPa) | Setting Time (min) | Specific Surface Area (m2/kg) | Stability | |||
---|---|---|---|---|---|---|---|
7 d | 28 d | 3 d | 28 d | Initial condensation | Final condensation | 358.0 | Qualified |
27.2 | 50.8 | 5.5 | 8.6 | 172.0 | 234.0 |
Sand Type | GS | ρdmax | ρdmin | d10 | d30 | d60 | Cu | Cc |
---|---|---|---|---|---|---|---|---|
Standard sand | 2.652 | 1.730 | 1.460 | 0.140 | 0.500 | 0.900 | 6.428 | 1.984 |
Aeolian sand | 1.850 | 1.720 | 1.470 | 0.086 | 0.130 | 0.215 | 2.500 | 0.914 |
Quartz sand | 2.660 | 1.820 | 1.460 | 0.080 | 0.100 | 0.144 | 1.800 | 0.868 |
Repair Method | MediumType | Crack Width (mm) | Time (d) |
---|---|---|---|
Immersion | None | 0, 0.3, 0.5, 0.7, 1.0 | 10 |
Aeolian sand | 0, 0.5, 0.7, 1.0 | 10 | |
Quartz sand | 0, 0.5, 0.7, 1.0 | 10 | |
Perfusion | None | 0, 0.3, 0.5, 0.7, 1.0 | 10 |
Aeolian sand | 0, 0.5, 0.7, 1.0 | 10 | |
Quartz sand | 0, 0.5, 0.7, 1.0 | 10 | |
Injection | None | 0, 0.3, 0.5, 0.7, 1.0 | 10 |
Aeolian sand | 0, 0.5, 0.7, 1.0 | 10 | |
Quartz sand | 0, 0.5, 0.7, 1.0 | 10 |
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Li, G.; Yan, D.; Liu, J.; Yang, P.; Zhang, J. Study on the Mechanical Properties of Crack Mortar Repaired by Enzyme-Induced Calcium Carbonate Precipitation (EICP). Materials 2024, 17, 2978. https://doi.org/10.3390/ma17122978
Li G, Yan D, Liu J, Yang P, Zhang J. Study on the Mechanical Properties of Crack Mortar Repaired by Enzyme-Induced Calcium Carbonate Precipitation (EICP). Materials. 2024; 17(12):2978. https://doi.org/10.3390/ma17122978
Chicago/Turabian StyleLi, Gang, Deqiang Yan, Jia Liu, Peidong Yang, and Jinli Zhang. 2024. "Study on the Mechanical Properties of Crack Mortar Repaired by Enzyme-Induced Calcium Carbonate Precipitation (EICP)" Materials 17, no. 12: 2978. https://doi.org/10.3390/ma17122978
APA StyleLi, G., Yan, D., Liu, J., Yang, P., & Zhang, J. (2024). Study on the Mechanical Properties of Crack Mortar Repaired by Enzyme-Induced Calcium Carbonate Precipitation (EICP). Materials, 17(12), 2978. https://doi.org/10.3390/ma17122978