Mechanical Strength and Thermal Properties of Cement Concrete Containing Waste Materials as Substitutes for Fine Aggregate
Abstract
:1. Introduction
- The aggregate from recycling the concrete paving;
- The aggregate from crushing the wastes created by ceramic brick production;
- The aggregate from burning the sewage sludges in the municipal water treatment plant.
2. Materials and Methods
2.1. Materials
- Aggregate from concrete paving recycling; the paving was initially crushed, and the fractions larger than 2 mm were sifted on the construction sieves (Figure 2a). The concrete mixes containing this aggregate are marked CC25 and CC50. The bulk density of this aggregate was 0.75 g/cm3 and after compaction 0.93 g/cm3;
- Aggregate from the wastes created during ceramic bricks production (Figure 2b). The fractions of 1–4 mm dominated in this aggregate. The concrete mixes containing this aggregate are marked CB25 and CB50. The bulk density of this aggregate was 1.12 g/cm3 and after compaction 1.21 g/cm3;
- Aggregate from Pomorzany Water Treatment Plant (Szczecin, Poland) in the form of slag (SS), created during thermal deactivation of the sewage sludges (Figure 2c). The slag is manufactured by drying in the contact dryer and burning in the moving grate boiler [36]. The material is porous with a significant content of open pores [37]; thus, it has low mechanical strength and high water absorbability, which was demonstrated by the worsening of the consistency of the tested concrete mixes. The slag fractions of 0.5–2 mm were selected for preparing concrete mixes. The concrete mixes containing this aggregate are marked CSS25 and CSS50. The bulk density of this aggregate was 0.54 g/cm3 and after compaction 0.64 g/cm3.
2.2. Preparation of Concrete Mixes and Concrete Specimens
2.3. Test Methods
3. Results and Discussion
3.1. Chemical Composition of the Tested Aggregates
3.2. Consistency and Apparent Density of Concrete Mixes
3.3. Mechanical Performance of Concrete
3.3.1. Compressive Strength
3.3.2. Tensile Strength
3.4. Depth of Water Penetration
3.5. Thermal Conductivity
4. Conclusions
- The presence of chlorides or heavy metals, which could exclude the recycled aggregate as a building material component, was not detected.
- The recycled aggregates worsen the concrete mixes’ consistency. The reason for this phenomenon is high porosity and, in the case of the aggregates made by crushing and grinding, high content of the dust fractions. The downfall of the consistency can be limited by the initial saturation of the recycled aggregate with water before mixing the dry components [48,63].
- The recycled aggregates, due to their porous structure, cause a decrease in the compressive strength of the concrete. The only exception was the concrete containing the crushed bricks, which, after 28 days, demonstrated slightly higher (by 3.6%) compressive strength compared to the reference concrete. The downfall of compressive strength is decreased with time, and after 56 or 90 days of curing, the compressive strength can be close to the reference concrete, as demonstrated in [48].
- The tensile splitting strength is the highest for concrete with crushed bricks as a recycled aggregate. Using the other tested aggregates led to a tensile strength similar to the reference concrete.
- Using the recycled aggregates worsens the tightness of the concrete, which manifests itself by increasing water penetration depth.
- The thermal properties of concrete are slightly affected by the type and content of the recycled aggregate. The thermal conductivity is slightly decreased, while the specific heat and thermal diffusivity are not significantly influenced.
- The obtained test results and the analysis of the available literature data show that considering the concrete mix’s and hardened concrete’s performance, the sewage sludge’s content in the fine aggregate should not exceed 25%.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
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Concrete Designation | Cement | Water | Sand 0/2 mm | Crushed Concrete | Crushed Bricks | Sewage Sludge | Gravel 2/8 mm | Gravel 8/16 mm | SP |
---|---|---|---|---|---|---|---|---|---|
[kg/m3] | |||||||||
CR0 | 320 | 176 | 580 | 0 | 0 | 0 | 708 | 560 | 4.8 |
CC25 | 320 | 176 | 448 | 98 | 0 | 0 | 708 | 560 | 4.8 |
CC50 | 320 | 176 | 299 | 196 | 0 | 0 | 708 | 560 | 4.8 |
CB25 | 320 | 176 | 448 | 0 | 63 | 0 | 708 | 560 | 4.8 |
CB50 | 320 | 176 | 299 | 0 | 126 | 0 | 708 | 560 | 4.8 |
CSS25 | 320 | 176 | 448 | 0 | 0 | 36 | 708 | 560 | 4.8 |
CSS50 | 320 | 176 | 299 | 0 | 0 | 72 | 708 | 560 | 4.8 |
Concrete
Designation | Compressive Strength [MPa] | |
---|---|---|
After 7 Days | After 28 Days | |
CR0 | 43.7 ± 1.3 | 49.9 ± 1.8 |
CC25 | 37.4 ± 1.4 | 45.3 ± 2.3 |
CC50 | 36.5 ± 2.1 | 44.4 ± 1.9 |
CB25 | 39.1 ± 1.6 | 46.6 ± 1.4 |
CB50 | 42.1 ± 1.3 | 51.7 ± 1.8 |
CSS25 | 36.2 ± 1.6 | 44.9 ± 2.6 |
CCSS50 | 33.8 ± 1.8 | 43.4 ± 2.8 |
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Łukowski, P.; Horszczaruk, E.; Seul, C.; Strzałkowski, J. Mechanical Strength and Thermal Properties of Cement Concrete Containing Waste Materials as Substitutes for Fine Aggregate. Materials 2022, 15, 8832. https://doi.org/10.3390/ma15248832
Łukowski P, Horszczaruk E, Seul C, Strzałkowski J. Mechanical Strength and Thermal Properties of Cement Concrete Containing Waste Materials as Substitutes for Fine Aggregate. Materials. 2022; 15(24):8832. https://doi.org/10.3390/ma15248832
Chicago/Turabian StyleŁukowski, Paweł, Elżbieta Horszczaruk, Cyprian Seul, and Jarosław Strzałkowski. 2022. "Mechanical Strength and Thermal Properties of Cement Concrete Containing Waste Materials as Substitutes for Fine Aggregate" Materials 15, no. 24: 8832. https://doi.org/10.3390/ma15248832
APA StyleŁukowski, P., Horszczaruk, E., Seul, C., & Strzałkowski, J. (2022). Mechanical Strength and Thermal Properties of Cement Concrete Containing Waste Materials as Substitutes for Fine Aggregate. Materials, 15(24), 8832. https://doi.org/10.3390/ma15248832