Effects of Capsule Type on the Characteristics of Cement Mortars Containing Powder Compacted Capsules
Abstract
:1. Introduction
2. Materials and Methods
2.1. Materials
2.2. Manufacturing Process of PCCs
2.2.1. Droplet-PCC (D-PCC)
2.2.2. Blended-PCC (B-PCC)
2.3. Experimental Methods for Measuring Mechanical Properties of PCC
2.4. Mixing Proportions and Specimen Preparation
3. Results and Discussion
3.1. Mechanical Properties of PCCs
3.2. Mortar Flow
3.3. Compressive Strength
3.4. Carbonation Depth
3.5. Drying Shrinkage
3.6. Water Permeability Test Result
4. Conclusions
- (1)
- The powder droplet manufacturing system can easily change droplet size by controlling the flow rate. Therefore, it provides high precision and uniformity for droplet fabrication. Furthermore, mass production can be performed using this simple manufacturing method. Moreover, this method has considerable economic advantages.
- (2)
- Droplets containing 10 wt% and 15 wt% of powder showed similar properties in the compressive strength test. By contrast, droplets containing 20 wt% powder showed a high compressive strength of at least 14 N. The average load of the B-PCC was approximately 32.75 N, relatively higher than that of the D-PCC.
- (3)
- In the mortar samples using the same amount of PCC, the flow of the mortar sample using D-PCC was slightly higher than that of the mortar using B-PCC. This is probably because the surfaces of the D-PCC particles are smoother than those of the B-PCC particles.
- (4)
- The compressive strength of the mortar sample with B-PCC was generally higher than that of the mortar sample with D-PCC. The compressive strength of the B-PCC2 sample with 0.2% of B-PCC was the highest at all curing ages. Therefore, the use of an appropriate PCC was effective in improving the compressive strength of the mortar.
- (5)
- The carbonation resistance of the mortar sample containing PCC was better than that of the control sample. The carbonation resistances of the D-PCC2 and B-PCC2 samples using 0.2% PCC were higher than those of the samples using 0.4% and 0.6% PCC.
- (6)
- The amount of water passing through the cracks in all samples decreased with age. The reduction rate of the water content of all the samples using PCC was approximately 6–18%, larger than that of the control sample. Therefore, a crack healing effect was observed in the samples with PCC, regardless of the PCC type. The effect was the greatest in the B-PCC6 sample.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Type | SiO2 | Al2O3 | Fe2O3 | CaO | MgO | K2O | Blaine (cm2/g) | Density (g/cm3) |
---|---|---|---|---|---|---|---|---|
Cement | 17.43 | 6.50 | 3.57 | 64.40 | 2.55 | 1.17 | 3430 | 3.15 |
Blast furnace slag powder | 30.61 | 13.98 | 0.32 | 40.71 | 6.43 | 0.60 | 4210 | 2.93 |
Fly ash | 64.88 | 20.56 | 6.06 | 2.58 | 0.80 | 1.45 | 3710 | 2.21 |
Mix | D-PCC (S*%) | B-PCC (S*%) | W/C (%) | Water (kg/m3) | Cement (kg/m3) | Sand (kg/m3) | PCC (kg/m3) |
---|---|---|---|---|---|---|---|
Control | - | - | 50 | 170 | 340 | 739.0 | - |
D-PCC2 | 0.2 | - | 340 | 737.5 | 1.5 | ||
D-PCC4 | 0.4 | - | 340 | 736.0 | 3.0 | ||
D-PCC6 | 0.6 | - | 340 | 734.5 | 4.5 | ||
B-PCC2 | - | 0.2 | 340 | 737.5 | 1.5 | ||
B-PCC4 | - | 0.4 | 340 | 736.0 | 3.0 | ||
B-PCC6 | - | 0.6 | 340 | 734.5 | 4.5 |
Powder Ratio (wt%) | Test 1 (N) | Test 2 (N) | Test 3 (N) | Test 4 (N) |
---|---|---|---|---|
10 | 14.9 | 13 | 19.9 | 21.2 |
15 | 17.8 | 19.9 | 16.7 | 15.9 |
20 | 28.6 | 48.2 | 26 | 22.5 |
Sample No. | Displacement (mm) | Load (N) |
---|---|---|
Sample 1 | 0.297 | 28.33 |
Sample 2 | 0.519 | 34.95 |
Sample 3 | 0.289 | 31.53 |
Sample 4 | 0.333 | 45.67 |
Sample 5 | 0.154 | 16.69 |
Sample 6 | 0.128 | 22.91 |
Sample 7 | 0.220 | 34.55 |
Sample 8 | 0.122 | 13.85 |
Sample 9 | 0.298 | 78.33 |
Sample 10 | 0.218 | 20.75 |
Average | 0.258 | 32.75 |
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Choi, S.-J.; Bae, S.-H.; Ji, D.-M.; Kim, S.-H. Effects of Capsule Type on the Characteristics of Cement Mortars Containing Powder Compacted Capsules. Materials 2022, 15, 6773. https://doi.org/10.3390/ma15196773
Choi S-J, Bae S-H, Ji D-M, Kim S-H. Effects of Capsule Type on the Characteristics of Cement Mortars Containing Powder Compacted Capsules. Materials. 2022; 15(19):6773. https://doi.org/10.3390/ma15196773
Chicago/Turabian StyleChoi, Se-Jin, Sung-Ho Bae, Dong-Min Ji, and Sung-Hoon Kim. 2022. "Effects of Capsule Type on the Characteristics of Cement Mortars Containing Powder Compacted Capsules" Materials 15, no. 19: 6773. https://doi.org/10.3390/ma15196773
APA StyleChoi, S.-J., Bae, S.-H., Ji, D.-M., & Kim, S.-H. (2022). Effects of Capsule Type on the Characteristics of Cement Mortars Containing Powder Compacted Capsules. Materials, 15(19), 6773. https://doi.org/10.3390/ma15196773