Effect of Pre-Anodized Film on Micro-Arc Oxidation Process of 6063 Aluminum Alloy
Abstract
:1. Introduction
2. Experimental Methods
2.1. Materials
2.2. Surface Treatment Based on Anodizing Techniques
2.3. Coating Characterizations
2.4. Specific Energy Consumption
2.5. Corrosion Performance
3. Results
3.1. Voltage Behavior and Discharges Evolution
3.2. Coating Thickness and Efficiency Analysis
3.3. Phase Composition
3.4. Surface Morphology
3.5. Polished Cross-Section Morphology
3.6. Corrosion Evaluation
3.7. Growth Model for MAO Coatings
4. Conclusions
- The pre-anodization can change the spark of the early reaction and shorten the early reaction process of the MAO reaction, reducing energy consumption. The thickness of pre-anodized at 16 μm has the best energy-saving effect (2.78 kW·h·m−2μm−1) after oxidation for 10 min, saving 47%;
- All the pre-anodization appeared to be a breakdown by GL when the working voltage approached the breakdown voltage. The thicker pre-anodized film (beyond 8 μm) will be locally lost from the aluminum surface and appear to fragment thinning, due to the high-temperature sparking;
- The γ-Al2O3 phase content after pre-anodized is significantly increased in MAO coatings, associated with an increase in the reaction energy by pre-anodized that enhanced the local transient pressure as well as the temperature to promote the formation of γ-Al2O3 phases;
- After pre-anodized, the corrosion resistance of MAO coating was significantly improved. Better corrosion resistance was obtained of the pre-anodized compared to the without pre-anodized after 10 min oxidation, the corrosion rate was reduced by an order of magnitude;
- On the basis of the pre-anodized film, it is believed that the corrosion resistance of the MAO coating can be further improved by changing the electrical parameters or the composition of the electrolyte.
Author Contributions
Funding
Conflicts of Interest
References
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Sample | 5 min | 10 min | 15 min | 20 min |
---|---|---|---|---|
A0 | 3.48 | 5.29 | 8.24 | 8.94 |
A1 | 2.02 | 4.04 | 5.80 | 7.09 |
A2 | 3.53 | 2.78 | 4.17 | 5.61 |
A3 | 3.20 | 4.77 | 6.05 | 7.24 |
Element at % | ||||
---|---|---|---|---|
Sample | Point | Al | O | Si |
A0 | 1 | 36.32 | 44.85 | 18.83 |
2 | 64.56 | 30.26 | 5.18 | |
A1 | 3 | 61.70 | 26.20 | 12.10 |
4 | 55.65 | 38.08 | 6.27 | |
A2 | 5 | 18.23 | 49.24 | 32.53 |
6 | 61.46 | 32.74 | 5.80 | |
A3 | 7 | 55.68 | 32.95 | 11.37 |
8 | 46.11 | 44.14 | 9.75 |
Element at % | ||||
---|---|---|---|---|
Coating | Time (min) | Al | O | Si |
A0 | 5 | 53.94 | 38.07 | 7.99 |
10 | 49.64 | 39.85 | 10.51 | |
15 | 44.37 | 42.40 | 13.23 | |
20 | 41.90 | 40.07 | 18.03 | |
A1 | 5 | 49.31 | 39.40 | 11.29 |
10 | 45.75 | 39.56 | 14.69 | |
15 | 41.95 | 39.62 | 18.43 | |
20 | 38.89 | 39.47 | 22.64 | |
A2 | 5 | 52.46 | 38.33 | 9.21 |
10 | 43.88 | 38.16 | 17.96 | |
15 | 41.53 | 39.01 | 19.46 | |
20 | 40.61 | 38.13 | 21.26 | |
A3 | 5 | 50.69 | 39.91 | 9.40 |
10 | 48.01 | 39.53 | 12.46 | |
15 | 44.78 | 39.79 | 15.43 | |
20 | 43.03 | 38.94 | 19.03 |
Sample | Ecorr (V) | Icorr (A·cm−2) | Rcorr (mm·a−1) | Rp (Ω·cm2) |
---|---|---|---|---|
A0 | –1.473 | 9.73 × 10−5 | 0.9535 | 185.08 |
A1 | –1.403 | 2.61 × 10−5 | 0.2558 | 689.79 |
A2 | −1.305 | 5.87 × 10−6 | 0.0576 | 3065.8 |
A3 | –1.371 | 1.62 × 10−5 | 0.1587 | 1112.3 |
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Li, L.; Yang, E.; Yan, Z.; Xie, X.; Wei, W.; Li, W. Effect of Pre-Anodized Film on Micro-Arc Oxidation Process of 6063 Aluminum Alloy. Materials 2022, 15, 5221. https://doi.org/10.3390/ma15155221
Li L, Yang E, Yan Z, Xie X, Wei W, Li W. Effect of Pre-Anodized Film on Micro-Arc Oxidation Process of 6063 Aluminum Alloy. Materials. 2022; 15(15):5221. https://doi.org/10.3390/ma15155221
Chicago/Turabian StyleLi, Linwei, Erhui Yang, Zhibin Yan, Xiaomeng Xie, Wu Wei, and Weizhou Li. 2022. "Effect of Pre-Anodized Film on Micro-Arc Oxidation Process of 6063 Aluminum Alloy" Materials 15, no. 15: 5221. https://doi.org/10.3390/ma15155221