High-Efficiency Cogeneration: A Viable Solution for the Decarbonization of Cities with District Heating Systems
Abstract
:1. Introduction
- Application of the proposed calculation methodology in the case of a district heating system with a biomass cogeneration plant;
- A comparative analysis of fulfilling the qualification criteria for energy production in high-efficiency cogeneration in three scenarios;
- A comparison of district heating vs. individual heating in terms of CO2 emissions for the same amount of heat supplied to end users;
- Identifying solutions to increase energy efficiency and decarbonization for the Suceava district heating system compared to the current situation.
2. Materials and Methods
- ηe,Ref is the efficiency reference value for the separate production of electricity (%);
- ηh,Ref is the efficiency reference value for the separate production of heat (%);
- ploss is the correction factor for avoided losses in the electrical networks (-);
- ηe,CHP is the electrical efficiency in cogeneration (%);
- ηh,CHP is the heat efficiency in cogeneration (%).
- bj is the share of fuel consumption of type j in total fuel consumption (-);
- ηe,Ref,j is the efficiency reference value for the separate production of electricity when operating on fuel j (%);
- qk is the share of the delivered heat agent (direct use of exhaust gases/steam/hot water) (-);
- ηh,Ref,k(j) is the efficiency reference value for the separate production of heat related to the thermal agent used (exhaust gases/steam/hot water) and the fuel type j (%);
- Qj is the energy consumed from fuel type j (MWh).
- Ep,j is the consumption of primary energy (fuel) of type j (kWh/year);
- fCO2,j is the conversion factor into CO2-equivalent emissions for primary energy type j (kgCO2/kWh).
3. Case Study: District Heating System of Suceava City, Romania
- 1964–2015 hydrocarbon thermal plant (withdrawn from operation):
- 2 industrial steam boilers of 105 t/h (17 bar; 250 °C);
- 3 hot water boilers of 58.15 MW;
- 2 hot water boilers of 116.30 MW;
- 1 peak boiler of 17.45 MW.
- 1987–2013 coal-fired combined heat and power plant (CHP) 2 × 50 MWe (withdrawn from operation):
- 2 steam boilers of 420 t/h (137 bar; 540 °C) operating on lignite (1987–2000) followed by conversion to hard coal (2000–2013);
- 2 power units of 50 MWe (condensing steam turbines and sockets type DSL-50-1);
- 2 basic boilers 2 × 98.86 MW;
- 3 peak boilers 3 × 46.52 MW.
- 2015–present BIOENERGY cogeneration plant (in operation):
- Steam turbine cogeneration unit (29.65 MWe; 71.43 MWt) running on biomass;
- 1 hot water boiler operating on biomass 15 MWt;
- 3 hot water boilers operating on natural gas 3 × 14.7 MWt.
3.1. A Brief Presentation of the District Heating System and the Cogeneration Plant
- Thermal energy generating plant (Figure 5).
- Transport networks, with a length of approximately 55 km, of which approximately 72% of the route is underground, and the rest is above ground. The transport networks are made of steel pipes with diameters between Dn 800 and Dn 50, insulated with mineral wool mattresses protected with galvanized sheet metal.
- A total of 59 district heating substations with plate heat exchangers for both heating and domestic hot water. All district heating substations are metered.
- The distribution networks, with a length of 455 km, with diameters ranging from DN 15 to DN 300, are laid in thermal channels. Their thermal insulation is made of mineral wool, protected with polyethylene foil or asphalt cardboard, or polyurethane foam insulation.
- End-users: apartments, public institutions and economic agents.
3.2. Production Data and Heating Energy Needs of Suceava City
4. Results and Discussion
- Scenario 1: Nominal technical data for the cogeneration unit;
- Scenario 2: Operating data achieved in 2023 (excluding the heat lost to the cooling tower);
- Scenario 3: Operating data obtained in 2023 (including the heat given off to the cooling tower as heat potential available for connecting new consumers).
- Primary energy saving: PES = 3.19% < 10%;
- Total efficiency: ηgl,CHP = 52.19% < 70%.
- Primary energy saving: PES = 27.99% > 10%;
- Total efficiency: ηgl,CHP = 79.59% > 70%.
- I.
- District heatingCalculation assumptions:
- Amount of heat supplied to final consumers in 2023 from the district heating system: 94,726 MWh;
- All losses from the source to the final consumers were considered: losses on the transmission and distribution networks (43.41%), losses at the producer and self-consumption (18.36%) levels;
- The allocation of fuel consumption (biomass) for heat generation in cogeneration was made according to the “Alternative heat generation method” [45] with a reference efficiency ηh,Ref = 86%.
Result:- Carbon dioxide emissions: 3814.38 tons CO2.
- II.
- Individual heatingCalculation assumptions:
- The same amount of heat supplied to final consumers in 2023 from the district heating system if it had been generated in individual gas heating sources: 94,726 MWh;
- Individual heating source: gas boiler with a reference efficiency ηh,Ref = 92%.
- Result:
- Carbon dioxide emissions: 20,798.61 tons CO2.
- A.
- Heat use area at the level of end consumers:
- Energy renovation/rehabilitation of apartment buildings. There is a potential to increase the energy efficiency of buildings by reducing specific heating consumption below 100 kWh/m2·year. For comparison, the specific heating consumption in 2023 was 180 kWh/m2·year (calculated using Equation (13)).
- Attracting new customers. Connecting apartments/public institutions/economic agents located in the DH area:
- ○
- number of apartments connected to DH in 2023: 15,021 (44.70%);
- ○
- total number of apartments that could be connected to DH: 33,604.
- Connection of new buildings located in the DH area:
- ○
- meeting NZEB (Nearly Zero Energy Building) requirements for new buildings.
- Heat metering at apartment level (installing smart equipment that optimizes energy flows based on real demand).
- B.
- Heat transport and distribution area:
- Reducing losses in heat transport and distribution networks by replacing classic thermal pipes with pre-insulated pipes (losses in heat transport and distribution networks in 2023 were 43.41%);
- Rehabilitation of recirculation pipes for hot water consumption (ensuring optimal supply parameters);
- Refurbishment, automation and remote monitoring of district heating substations;
- Real-time monitoring of heating networks to quickly detect faults or heat loss.
- C.
- Heat generation area:
- Follow-up in operation of the efficiency of heat generation in cogeneration (fulfillment of the criteria for high-efficiency cogeneration);
- Diversification of production sources/modular sizing/use of renewable energy sources (other than biomass);
- Integration of modern technologies for the efficient utilization of primary energy sources with thermal potential at medium and low temperatures (cogeneration with ORC technology and heat pumps);
- Using heat storage to increase the flexibility of the district heating system.
5. Conclusions
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Nomenclature
PES | Primary energy saving (%) |
QF | Quality factor of the cogeneration unit (-) |
ECHP | Electricity generated in cogeneration mode (MWh) |
Enon-CHP | Electricity generated in non-cogeneration mode (MWh) |
HCHP | Heat generated in cogeneration mode (MWh) |
Hnon-CHP | Heat generated in non-cogeneration mode (MWh) |
Hcooling tower | Heat lost to the cooling tower (MWh) |
FCHP | Fuel consumed in cogeneration mode (MWh) |
Fnon-CHP | Fuel consumed in non-cogeneration mode (MWh) |
CSH | Specific consumption for heating buildings (kWh/m2·year) |
Hsupplied | Thermal energy supplied to end consumers (kWh) |
Sheated | Heated surface of buildings (m2) |
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CHP Unit Power | Primary Energy Saving (PES) | Quality Factor (QF) | Total Efficiency (ηgl,CHP) |
---|---|---|---|
Pe ≤ 1 MWe | ≥0% | ≥1.00001 | unrestricted |
1 < Pe ≤ 25 MWe | ≥10% | ≥1.11112 | unrestricted |
Pe > 25 MWe | ≥10% | ≥1.11112 | ≥70% |
Energy Source | Year of Construction | ||
---|---|---|---|
Before 2016 | 2016–2023 | From 2024 | |
Hard coal | 44.2 | 44.2 | 53.0 |
Lignite | 41.8 | 44.2 | 53.0 |
Natural gas | 52.5 | 53.0 | 53.0 |
Heavy fuel oil | 44.2 | 44.2 | 53.0 |
Biomass | 33.0 | 37.0 | 37.0 |
Energy Source | Year of Construction | |||||
---|---|---|---|---|---|---|
Before 2016 | 2016–2023 | From 2024 | ||||
Hot Water | Steam | Hot Water | Steam | Hot Water | Steam | |
Hard coal | 88.0 | 83.0 | 88.0 | 83.0 | 92.0 | 87.0 |
Lignite | 86.0 | 81.0 | 86.0 | 81.0 | 92.0 | 87.0 |
Natural gas | 90.0 | 85.0 | 92.0 | 87.0 | 92.0 | 87.0 |
Heavy fuel oil | 89.0 | 84.0 | 85.0 | 80.0 | 92.0 | 87.0 |
Biomass | 86.0 | 81.0 | 86.0 | 81.0 | 86.0 | 81.0 |
Fuel Type | Emission Factor (t CO2/TJ) | Net Calorific Value (TJ/Gg) | Emission Factor (kg CO2/kWh) |
---|---|---|---|
Lignite | 101.0 | 11.9 | 0.364 |
Hard coal | 94.6 | 28.2 | 0.341 |
Heavy fuel oil | 73.3 | 42.3 | 0.264 |
Natural gas | 56.1 | 48.0 | 0.202 |
Wood/wood waste | 0 | 15.6 | 0 |
Other primary solid biomass | 0 | 11.6 | 0 |
Fuel Type | Emission Factor (kg CO2/kWh) |
---|---|
Firewood (without biomass certification/unsustainable source) | 0.390 |
Biomass—firewood | 0.019 |
Biomass—wood waste, sawdust | 0.016 |
Biomass—briquettes/pellets | 0.039 |
Biomass—agricultural waste | 0.016 |
Biogas (from certified biomass) | 0.000 |
Energy Flow | U.M. | 2019 | 2020 | 2021 | 2022 | 2023 |
---|---|---|---|---|---|---|
Electrical energy generated | MWh | 108,932 | 126,140 | 222,245 | 218,612 | 126,678 |
Thermal energy generated | MWh | 230,360 | 253,798 | 284,501 | 265,963 | 205,023 |
Biomass consumption | MWh | 549,965 | 592,680 | 950,335 | 1,051,639 | 635,576 |
Natural gas consumption | MWh | 656.28 | 0 | 0 | 0 | 0 |
Thermal energy delivered | MWh | 188,913 | 179,004 | 194,515 | 174,269 | 167,391 |
Thermal energy sold to final consumers | MWh | 112,397 | 101,407 | 99,330 | 98,352 | 94,726 |
Energy Flow | U.M. | Scenario 1 | Scenario 2 | Scenario 3 |
---|---|---|---|---|
Power, P | MWe | 29.65 | 15.92 | 15.92 |
Heat, H | MWt | 71.43 | 20.27 | 42.56 |
Fuel, F | MW | 126.17 | 73.48 | 73.48 |
Reference electricity efficiency, ηe,Ref | % | 33.00 | 33.00 | 33.00 |
Reference heat efficiency, ηh,Ref | % | 86.00 | 86.00 | 86.00 |
Correction factor for avoided losses, ploss | - | 0.918 | 0.918 | 0.918 |
Alternative option for separate electricity generation, X | - | 0.0330 | 0.0330 | 0.0330 |
Alternative option for separate heat generation, Y | - | 0.0116 | 0.0116 | 0.0116 |
Electric efficiency in cogeneration, ηe,CHP | % | 23.50 | 19.93 | 21.66 |
Heat efficiency in cogeneration, ηh,CHP | % | 56.61 | 32.26 | 57.93 |
Total efficiency in cogeneration, ηgl,CHP | % | 80.11 | 52.19 | 79.59 |
Quality factor of cogeneration unit, QF | - | 1.434 | 1.033 | 1.389 |
Primary energy saving, PES | % | 30.26 | 3.19 | 27.99 |
Energy Flow | U.M. | 2023 |
---|---|---|
Electricity generated in cogeneration mode, ECHP | MWh | 102,610.94 |
Electricity generated in non-cogeneration mode, Enon-CHP | MWh | 24,067.06 |
Heat generated in cogeneration mode, HCHP | MWh | 161,295.35 |
Heat generated in non-cogeneration mode, Hnon-CHP | MWh | 43,727.60 |
Heat lost to the cooling tower, Hcooling tower | MWh | 177,424.88 |
Fuel consumed in cogeneration mode, FCHP | MWh | 584,729.48 |
Fuel consumed in non-cogeneration mode, Fnon-CHP | MWh | 50,846.04 |
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Atănăsoae, P.; Pentiuc, R.D.; Milici, L.D. High-Efficiency Cogeneration: A Viable Solution for the Decarbonization of Cities with District Heating Systems. Energies 2025, 18, 1581. https://doi.org/10.3390/en18071581
Atănăsoae P, Pentiuc RD, Milici LD. High-Efficiency Cogeneration: A Viable Solution for the Decarbonization of Cities with District Heating Systems. Energies. 2025; 18(7):1581. https://doi.org/10.3390/en18071581
Chicago/Turabian StyleAtănăsoae, Pavel, Radu Dumitru Pentiuc, and Laurențiu Dan Milici. 2025. "High-Efficiency Cogeneration: A Viable Solution for the Decarbonization of Cities with District Heating Systems" Energies 18, no. 7: 1581. https://doi.org/10.3390/en18071581
APA StyleAtănăsoae, P., Pentiuc, R. D., & Milici, L. D. (2025). High-Efficiency Cogeneration: A Viable Solution for the Decarbonization of Cities with District Heating Systems. Energies, 18(7), 1581. https://doi.org/10.3390/en18071581