1. Introduction
Agricultural biomass is a significant, still underutilized resource in terms of energy [
1]. Unfortunately, we are witnessing large amounts of agricultural biomass still being burned uncontrollably in fields or rotting. For example, in AP Vojvodina (region of Northern Serbia), only 3.15% of the total theoretical potential of agricultural biomass from crop production is used for energy purposes [
2]. At the same time, around 2.64% of biomass is burned uncontrolled in fields [
2]. On the other hand, the remains of agricultural biomass, such as corn stalks, straw, and sunflower stalks, as well as the remains created by pruning fruit trees and vines, represent a form of energy that is relatively easy to use [
3]. Beyond energy for heating, cooking, and the production of technological steam [
4], certain types of agricultural biomass find application in various industries because their satisfactory mechanical strength makes them suitable for reinforcing composites used in construction, the automotive sector, the textile industry, etc. [
5].
The total amount of agricultural biomass generated annually in the European Union is estimated at 956 Mt of dry matter per year, of which 54% is yield and 46% is by-products [
6]. According to the same source [
6], forest biomass is estimated at 18,600 Mt of dry matter per year, of which 68% is stems and 32% is branches, stumps, and other residues. According to estimates [
7], by 2050, from 33 to 50% of current global energy consumption could be satisfied with biomass. Agricultural biomass is an environmentally friendly fuel because it contains very little or no harmful substances, such as sulfur and heavy metals, which are present in fossil fuels. The most important thing about biomass is its chemical quality, which affects emissions (ash contamination), and the physical quality of the biomass (size, bulk density, moisture content, and gross calorific value), which should be optimal [
8]. Its most significant advantage over fossil fuels is its renewability. The use of agricultural biomass has a minimal impact on the emission of CO
2 into the atmosphere, because the same amount of CO
2 that the plant absorbed during its growth is released during combustion [
9,
10]. Thus, according to the data provided in previous research [
11,
12], around 480 million tons of ash can be generated at the annual level of biomass combustion, with 95 to 97% of the available bioenergy obtained through the direct biomass combustion process.
All waste from vineyard production can be used as a renewable energy source (RES) according to the European Waste Directive 2008/98/EC, which is based on waste management, recycling, and energy conversion [
13]. The wine industry worldwide is facing increasing challenges in achieving sustainable levels of CO
2 emission reduction [
8]. Unlike fruit trees, to improve the quality and quantity of grapevine production, vineyards require significant pruning of all plants each year, which generates a substantial amount of biomass [
14,
15]. These VPRs are rich in hemicellulose, cellulose, lignin, polyphenols, and other bioactive elements [
16]. For example, in Portugal, VPR yields range from 2 to 4 t/ha [
17], while in Italy these yields range from 0.91 to 3.0 t/ha [
16,
18]. The annual global production of VPRs is estimated at 6.7–18.6 million tons, with the most prominent producers being countries such as Italy, China, France, and Spain [
16,
19]. VPR in Europe amounts to about 2.67 Mt/year [
20,
21] and can be obtained from the available 3.2 million hectares of vines [
21,
22,
23]. The literature points out that VPR can be a suitable alternative to traditional firewood, equaling it in terms of calorific value and overall quality [
18]. All of the above statements support the fact that using VPR as a heating resource in the household is a safe and feasible solution.
Aiming to produce clean energy, the transition to RES stimulates economic growth, leads to job creation [
24], contributes to climate change resilience, and creates a more environmentally friendly energy system [
25,
26]. The justification of the accelerated energy turnaround in substituting fossil fuels with RES has been further accelerated by the geopolitical situation in the world over the last few years. These activities can manifest through several wars in Europe, Asia, and Africa, sanctions for certain countries that are large producers of fossil fuels, etc. All this has contributed to the sudden increase in the prices of energy products, in addition to the fact that in the Republic of Serbia, there are no incentive measures that promote the use of solid agricultural mass. Some agrarian producers represent examples of good practice with the aim of becoming as energy-independent as possible and fully energy self-sustaining. One such example is the estate presented in this study, which features its own vineyard in the village of Mrčić, located in the western part of the Republic of Serbia. Several plants that use energy from RES have been implemented on the estate as examples of good practice. In addition to biomass energy, solar energy (solar collectors) is also used on the property to produce thermal energy and reduce dependence on fossil fuels.
2. The Energy Potential of Biomass in the Republic of Serbia
The Republic of Serbia is very rich in biomass. The northern part has agricultural biomass, and the central and southern parts have forest biomass, as shown in
Figure 1.
The Republic of Serbia has about 5,069,000 ha of agricultural land: arable land accounts for 3,298,000 ha (65%), orchards comprise 239,000 ha (5%), vineyards represent 50,000 ha (1%), pastures comprise 653,000 ha (13%), and meadows total 829,000 ha (16%) [
28] (
Figure 2). The total annual biomass potential of the Republic of Serbia is about 12.5 million tons [
29]. The energy that could be obtained using this biomass is estimated at 2.68 Mtoe, of which 1.66 Mtoe is from agricultural biomass and 1 Mtoe is from forest biomass [
30].
The energy potential of biomass in the Republic of Serbia is primarily made up of pruning residue, whose pruning potential in private orchards and vineyards amounts to 350 TJ/year and 900 TJ/year [
31]. In grapevines, the yield of VPR can vary from 0.619 kg/vine for the Tamjanika variety to 1.237 kg/vine for the Vranac variety, provided that the planting pattern of 2.5 × 1.5 m is met [
32]. Also, the amount of pruning depends on the type of variety, and it can be 4,000 to 6,000 kg/ha for the varieties “Cabernet Franc” and “Merlot”, or from 6,000 to 8,000 kg/ha for the varieties “Afus-Ali” and others [
31].
3. Materials and Methods
3.1. Problem and Subject of Research
The goal of sustainable agricultural production in vineyards is to achieve food production, energy production (reducing CO2 emissions), and increased soil fertility. Namely, the presented model is a closed circle of agricultural production, where the primary activity is food production, and the secondary activity within this initiative is the sustainable treatment of the by-product VPR from vineyards and increasing soil fertility. On this basis, the use of VPR in vineyards can enable sustainable production of thermal energy for heating and hot domestic water for the needs of the estate, as well as reducing pollutants in the air (and even soil) in the city of Valjevo and its surroundings. Settlements in the Western Serbia region are predominantly rural areas where gasification has not yet been fully implemented. Consequently, the population is heated partly with coal, diesel fuel, fuel oil, and other environmentally unacceptable fuels which pollute the environment.
The research problem in this work is related to the rational use of biomass from vineyards. The location where the research was conducted is primarily a fruit and wine-growing area, where a significant amount of biomass is produced from fruit and wine production. By 2022, in this part of Western Serbia, biomass residues from vineyards were either partially ploughed or, in most cases, burned in the field. Constant ploughing of the crop is not beneficial because it provides the plant with the same nutrients every year. On the other hand, the uncontrolled burning of biomass in fields significantly endangers the environment, destroys flora and fauna, etc. Since there are 6 hectares of vines on the property, the problem arose of what to do with a large amount of vine trimmings, especially since that biomass is renewable, i.e., every year a considerable amount of harvest is obtained from the vineyard. The demonstrated example of the production, collection, cutting, and storage of biomass, and later the production of heat energy in the process of direct combustion, paved the way for a sustainable way to manage the agricultural economy. As an example of good practice, several local agrarian producers have already decided to invest in equipment and switch to this type of thermal energy production from VPR.
The research examined the energy potential of VPR for producing heat energy. Research on biomass samples was carried out in the vineyard, which is located in the village of Mrčić in Western Serbia (44°16′14″ N; 19°59′00″ E) at 250 m above sea level. The village of Mrčić is situated in the Kolubara administrative district, near the town of Valjevo, as illustrated in
Figure 3.
Research within this work included the following:
Laboratory research: determination of data for thermal power, technical analysis, and elemental analysis of biomass samples.
Research into the energy potential of biomass: the average yield of VPR per vine, theoretical potential of biomass, technical potential of biomass, and energy potential of biomass.
Research on the environmental benefits of VPR compared to other fossil fuels.
Research on the economic justification of the use of VPR.
For laboratory analysis, the following biomass samples were examined:
Tamjanika (sample No. 23-07-B100-1504);
Morava (sample No. 23-07-B101-1504);
Cabernet Sauvignon (sample No. 23-07-B106-1009);
Cabernet Franc (sample No. 23-07-B107-1009).
Tamjanika is a variety of vine originating from Asia which was introduced to the Republic of Serbia from France during the Middle Ages. Morava is a domestic grape variety that was created (by crossing Traminac and Bianca with Rhine Riesling) in the late 1990s in the Republic of Serbia. Cabernet Sauvignon is a French grape variety created by crossing the Cabernet Franc and Sauvignon Blanc varieties. Cabernet Franc is a grape variety that originates from France and was most likely developed through genetic mutations of wild vines.
The vineyard itself was built in 2020. The age of the vineyard at the time the research was conducted was 4 years. The entire material used to construct the vineyard was primarily made of natural materials, and the supports for the vineyard were crafted from red acacia wood. A wider and closer view of the vineyard is presented in
Figure 4a,b.
Based on the conducted research and practical experience, the research results list the limiting factors that determine the broader application of VPR in thermal energy production in the Republic of Serbia.
3.2. Laboratory Research
For laboratory research, specific biomass samples were collected from the vineyards after pruning, which was carried out in February 2024. Biomass samples were taken evenly, i.e., taken from every tenth vine (per variety). One test was performed for each variety, with 5 kg of biomass of each variety being collected. Laboratory research was conducted at the Laboratory for Fuels and Combustion at the Faculty of Mechanical Engineering in Belgrade in May 2024. The research involved collecting data for technical analysis, thermal power, and elemental analysis of biomass samples. The following biomass samples were tested: Tamjanika, Morava, Cabernet Sauvignon, and Cabernet Franc.
For determining the thermal power of biomass, the research included the higher calorific value
HCV (kJ/kg) and the lower calorific value
LCV (kJ/kg), as shown in
Figure 5. For determining the data of the technical analysis of biomass, the research included total moisture content
W (%), ash content
A (%), content of combustible volatile substances
Vg (%), and content of coke residue K, as shown in
Figure 5. The elemental analysis included the content of carbon C (%), hydrogen H (%), nitrogen N (%), and sulfur S (%)—total, with the oxygen O + nitrogen N (%) determined by the difference, as shown in
Figure 5.
Depending on the VPR sample’s moisture content, the HCV and LCV were calculated. The methodology for converting technical and elemental analysis data to different moisture contents is based on the “Basis Conversion Matrix” procedure defined within the framework of the SRPS EN ISO 17225-1:2021 (Annex D) [
33] for biomass as a fuel. The procedure involves converting experimentally obtained data to “absolutely dry” mass and then converting this to “working mass” (as received) for adopted moisture content values (5%, 10%, 20%, etc.). This procedure can be applied to all technical and elemental analysis data, as well as to the experimentally determined gross calorific value of the biomass samples.
The lower calorific value (LCV) for the corresponding sample masses was calculated based on Equation (1):
where:
—higher calorific value (kJ/kg);
—hydrogen content (%);
—total moisture content (%).
Based on the applied methodology in this work, the research results are tabulated for different masses of biomass samples (working and analytical). For analysis of the energy efficiency of the VPR in the research results, the “working mass” data were used, because they are data related to the wood chips in the state in which they are received and used for burning, while the “analytical mass” results are the results that refer to the sample used during laboratory research and based on the values which are calculated for the given “working mass”. The values of oxygen and hydrogen in the “working mass” and “analytical mass” do not include the values of oxygen and hydrogen from moisture in the samples. The sulfur content in the results represents the total sulfur in the sample and can be assumed to originate from mineral matter.
Figure 5.
Presentation of laboratory research [
34,
35,
36,
37,
38].
Figure 5.
Presentation of laboratory research [
34,
35,
36,
37,
38].
3.3. Research on the Energy Potential of VPR
Research into the energy potential of biomass was carried out according to the methodology given in the continuation of this chapter.
The total theoretical potential of
Eteo biomass on the vineyard was calculated via Equation (2):
where:
p—area under crop (ha);
n—number of vines per hectare (vines/ha);
m—average yield per vine (t/vine).
The total technical potential of biomass on the
Eteh vineyard was calculated based on the total theoretical biomass potential (
Eteo) and the sustainability factor (
Fo), expressed by Equation (3). This represents the part of the theoretical potential that can be used in practice and thus utilized for practical energy use. On the observed vineyard, for a given year, the entire biomass was used for energy needs, so (
Fo = 1). This means that the theoretical and technical potentials are equal,
Eteo = Eteh.
The energy potential of the VPR biomass on the
Epot vineyard was calculated using Equation (4):
The energy potential of biomass on the vineyard
Ep expressed in terms of final (primary) energy is calculated using Equation (5):
In Equations (4) and (5), the LCV shown represents the average LCV at 15% moisture for all four tested varieties, which was 14,436 kJ/kg.
The dependence between the LCV (HCV) and the moisture content of the investigated biomass sources was represented by applying a linear regression model, according to Equation (6).
where:
Y—dependent variable LCV (HCV);
α and β—model parameters;
ε—random error of the model following the IID (independent and identically distributed) error.
3.4. Research on the Environmental Benefits of VPR
The environmental benefits indicating the significance of CO
2 emission reductions from the VPR will be presented in relation to the equivalent emission values of fossil fuels (brown coal and diesel fuel). The above calculations were carried out according to the “Rules on the Form of the Annual Report on the Achievement of Energy Saving Targets and the Method of its Submission” [
39], i.e., according to the software Form 1—Annual Report on the Achievement of Energy Saving Targets, which is an integral part of the aforementioned rules.
3.5. Research on the Economic Justification of the Use of VPR
To demonstrate the economic viability of biomass from VPR compared to fossil fuels, the costs from Equation (7) for a given energy potential Epot were compared to the costs of fossil fuels (diesel fuel and brown coal).
The total costs of VPR production
Tpb were calculated according to Equation (7):
where:
Tss—labor costs for collecting and sorting biomass (EUR/year);
Tsp—labor costs for cutting and packaging biomass (EUR/year);
Teu—energy costs (diesel fuel) for driving the tractor and for driving the chipping machine (EUR/year).
For the economic feasibility study, uniform energy source prices in the Republic of Serbia in 2025 were used.
3.6. An Energy Plant on the Property for the Production of Heat Energy
Within the vineyard itself, there is a family house with an area of 500 m
2 (heating area 300 m
2) and a swimming pool (volume 64 m
3) which are heated using a biomass boiler and solar collectors. The total annual consumption of thermal energy for heating the house is approximately 31.20 MWh/year. A system for the production of heat energy using three independent sources is present on the property. Biomass and solar energy are used for the production of heat energy on the estate, and an electric boiler is used as a reserve energy source. More information about the solar vacuum collectors and electric boiler on the property is provided in
Appendix A.1. The main source of thermal energy for heating the building, heating the swimming pool, and producing hot domestic water is obtained from the biomass boiler, except in the summer months when solar collectors are used.
Biomass Boiler Room
The biomass boiler room on the property consists of the following equipment: boiler, dispenser, buffer, pipelines, biomass cutting machine, biomass storage, and other equipment. The complete boiler plant is semi-automated. Further, a biomass cutting machine, which is a mobile machine that was developed for the purpose of shredding biomass, is started and transported by tractor, as shown in
Figure 6a. Via the cardan shaft, the chipping machine receives power, and when branches are input to the chipper, the machine pulls in and cuts the branches to a length of 2–5 cm, as shown in
Figure 6b. The maximum thickness of branches that can be cut with a biomass cutting machine is up to 6 cm. Chopped biomass can be immediately stored in sacks or in a tractor trailer and then stored in warehouses. On the aforementioned property, biomass is immediately packed in sacks and deposited in warehouses, as shown in
Figure 6c. For boiler operation, the biomass from the sacks is poured into a dispenser that automatically delivers the prepared biomass to the boiler. In addition to meeting energy needs, this shredded biomass from VPR can also be used for other purposes, such as mulch for various types of ornamental gardens, etc.
The biomass combustion boiler has the following technical characteristics: a boiler power of 35 kW, and a utilization rate of 85%. More information about the biomass boiler on the property is provided in
Appendix A.2.
Figure 7a,b show the biomass fed into the dispenser and the process of extracting the biomass from the dispenser using the moving bottom.
5. Conclusions
The present research examined the energy potential of VPR from vineyard production at the Mrčić settlement in Western Serbia. The research considered four biomass varieties: Tamjanika, Morava, Cabernet Sauvignon, and Cabernet Franc. The benefits of the presented VPR energy source are the use of a locally available energy source (biomass from vineyards) for the production of green energy; the existence of the possibility of full sustainability of agricultural farms for the production of thermal energy, i.e., the complete substitution of fossil fuels with energy from biomass; and reduced CO2 emissions compared to fossil fuels. The Cabernet Franc variety had the highest biomass yield (VPR) at 0.414 kg/vines, while the Cabernet Sauvignon variety had the lowest biomass yield (VPR) at 0.365 kg/vines. The average yield of VPR (for all varieties) was 0.387 kg/vines, or 1.7415 t/ha. The energy potential of biomass, expressed as final energy, was 41.90 MWh/year.
The establishment of local or regional biomass trading centers in the Republic of Serbia will facilitate the further and wider use of VPR as a resource for energy production.
As a continuation of this research, a study of VPR yields should be conducted in the coming years to track VPR yields with vineyard age. Also, a study on the economic feasibility of using biomass resources from VPR compared to other fossil fuels should be conducted. Such research will contribute to the further replacement of fossil fuels with VPR. In addition, research should be conducted in the coming period that focuses on the potential of biomass from fruit and grape production, providing decision-makers, equipment manufacturers, and users with a realistic understanding of the above issues.