Bridging Data and Diagnostics: A Systematic Review and Case Study on Integrating Trend Monitoring and Change Point Detection for Wind Turbines
Abstract
1. Introduction
Reference | Proposed Architecture | Application | Comparison & Accuracy |
---|---|---|---|
[44] | Phase Current Characteristics (PCCs) + Back Propagation Neural Network (BP NN) | Temperature rise of the generator bearing fault | High accuracy, strong reliability, and good applicability. |
[45] | Kernel Principal Component Analysis (KPCA) + Support Vector Machine (SVM) | Rotor unbalance | Kernel Principal Component Analysis combined with Support Vector Machine achieves higher recognition accuracy compared to Support Vector Machine and Principal Component Analysis-Support Vector Machine. |
[46] | Principal Component Analysis (PCA)—Hierarchical K-Nearest Neighbours (HKNN) + Euclidean Distance | Rotor unbalance, rotor misalignment | Reduces algorithm complexity while improving analysis accuracy. |
[47] | Empirical Mode Decomposition (EMD) + Fuzzy K-Means Clustering (FK) + Convolutional Neural Network (CNN) | Wind turbine generator bearing fault | Enhances the signal-to-noise ratio, expanding the fault diagnosis capability. |
[48] | Hilbert-Huang Transform (HHT) + Support Vector Machine (SVM) + Empirical Frequency Decomposition (EFD) + Particle Swarm Optimization (PSO) | Synchronous motor fault diagnosis using vibration acceleration data | Particle Swarm Optimisation achieves 95.83% accuracy, outperforming Genetic Algorithm (87.5% accuracy). Optimisation time: 2.091 s, evolution cycles: 30 iterations. |
[49] | Principal Component Analysis (PCA) + Support Vector Machine (SVM) | Rotor bending, rotor unbalance | Average fault recognition rate: 94.5%. |
[50] | Wavelet Transform (WT) + Dempster-Shafer Theory (D-S) | Wind Turbine Generator bearing fault | Enhances the signal-to-noise ratio and broadens the scope of fault detection. |
- Which key TM and CPD tools can be applied for fault diagnosis in wind turbines?
- Which combinations of TM and CPD tools are most effective for detecting different types of faults?
2. Materials and Methods
2.1. Literature Search Strategy
- “Trend Monitoring” OR “Change Point Detection” AND “Wind Turbines
- “Structural Health Monitoring” OR “Condition Monitoring” AND “Wind Turbine”
2.2. Inclusion and Exclusion Criteria
2.2.1. Inclusion Criteria
- Peer-reviewed journal articles and conference papers.
- Studies published within the last 15 years (2010–2025).
- Research focuses on TM and CPD methods for wind turbine fault detection.
- Studies discussing the integration of TM-CPD for predictive maintenance.
2.2.2. Exclusion Criteria
- Non-English publications.
- Studies focusing on unrelated condition monitoring techniques.
- Patents, books, and non-peer-reviewed materials (unless significant to the field).
2.3. Study Selection
2.4. Analysis of Selected Articles
3. The Evolution of Fault Diagnosis: From Traditional Methods to TM-CPD Integration
3.1. Trend Monitoring: The Art of Reading the Future
3.1.1. Machine Learning Methods
3.1.2. Signal Processing
- Fast Fourier Transform (FFT);
- Wavelet Transform (WT);
- Hilbert-Huang Transform (HHT);
- Empirical Mode Decomposition (EMD).
Fast-Fourier Transform (FFT)
- is the DFT coefficient at frequency index .
- is the time-domain signal sampled at .
- is the total number of samples.
- is the imaginary unit .
- represents the complex exponential basis function, capturing periodicities in the signal.
- is the time-frequency representation of .
- is the window function (e.g., Hamming, Gaussian) that segments the signal.
- represents the time shift of the window.
- represents the frequency bin.
Wavelet Transform
- is the wavelet coefficient, representing how much the signal correlates with a wavelet at a given scale and position.
- is the original signal (e.g., vibration signals from a wind turbine).
- is the mother wavelet, a predefined function localised in time and frequency.
- is the scale factor, controlling the frequency resolution of the wavelet.
- is the translation factor, determining the time localisation of the wavelet.
- ∗ represents the complex conjugate of the wavelet function.
- is the wavelet coefficient, representing how much the signal correlates with the wavelet at scale and position .
- is the discrete signal, typically sampled from the original continuous-time signal .
- is the discrete wavelet function, given by Equation (8):
- controls the scale (frequency resolution).
- controls the translation (time shift).
- is the mother wavelet.
Hilbert-Huang Transform (HHT)
- (a)
- Empirical Mode Decomposition (EMD)—This step decomposes the signal into a set of Intrinsic Mode Functions (IMFs).
- (b)
- Hilbert Spectral Analysis (HSA)—Each IMF is then analysed to compute its instantaneous amplitude and frequency, producing a detailed time-frequency representation.
Empirical Mode Decomposition (EMD)
- (a)
- The number of extrema and zero-crossings should be equal or differ by no more than one.
- (b)
- The mean value of the envelope defined by the local maxima and minima must be zero.
- (a)
- Identify all local maxima and minima.
- (b)
- Generate the upper and lower envelopes by applying cubic spline interpolation.
- (c)
- Compute the mean envelope using Equation (9):
- (d)
- Extract the detail component:
- (e)
- Repeat the process on until the signal is fully decomposed into IMFs.
Hilbert Transform
Hilbert Spectral Analysis (HHT)
3.1.3. Statistical Methods
Cointegration Analysis
3.2. Overview of CPD and Its Methods
- (1)
- Kernel Density Estimation (KDE);
- (2)
- Kullback–Leibler (KL) Divergence;
- (3)
- Jensen-Shannon Divergence (JSD);
- (4)
- Bayesian Online Change Point Detection (BOCPD);
- (5)
- CUSUM.
3.2.1. Kernel Density Estimation (KDE)
- (a)
- is the estimated probability density function (PDF) at point .
- (b)
- is the number of data points.
- (c)
- is the bandwidth (smoothing parameter) that controls the smoothness of the density estimate.
- (d)
- Small : KDE captures more details but may lead to overfitting (high variance).
- (e)
- Large : KDE becomes smoother, but essential features might be lost (high bias).
- (f)
- Optimal : Often selected using Silverman’s rule of thumb:
- (g)
- is the kernel function, which determines the shape of the contribution of each data point.
- (h)
- is the standard deviation of the data.
3.2.2. KL Divergence
- (a)
- represents the actual probability distribution of the signal (e.g., normal operating condition).
- (b)
- represents the approximate or reference distribution (e.g., a distribution under a faulty condition).
- (c)
- The logarithm is typically base 2 (bits) or natural log (nats).
3.2.3. Jensen-Shannon Divergence (JSD)
- is the Kullback–Leibler divergence.
- is the mixture distribution and can be written as in Equation (25):
3.2.4. Bayesian Online Change Point Detection (BOCPD)
- Step 1: Compute the Run-Length Probability
- is the run length at time .
- is the observed data (e.g., vibration amplitude, temperature).
- is the transition probability, typically modelled as a hazard function .
- is the likelihood of the new data given the current run length.
- Step 2: Define the Hazard Function
- A constant hazard function (e.g., ) assumes a fixed probability of change at each time step.
- A time-varying hazard function adapts based on external conditions (e.g., increasing failure rate over time in wind turbines).
- Step 3: Compute the Predictive Distribution
- Step 4: Update the Evidence
3.2.5. CUSUM
- (a)
- Standard CUSUM (One-Sided)
- (1)
- Upper CUSUM : Detects an increase in mean.
- (2)
- Lower CUSUM : Detects a decrease in mean.
- are the upper and lower cumulative sums at time .
- is the observed value at time (e.g., vibration level, temperature).
- is the baseline mean value under normal conditions.
- is the drift threshold, which defines the minimum shift in mean that should be detected (typically , where is the desired detectable shift).
- The max (0, …) ensures the cumulative sum resets when the deviation is within normal limits.
- (b)
- Stopping Criterion (Threshold )
4. The Need for Integration of TM and CPD
4.1. Why Are Change Point Detection (CPD) or Trend Monitoring Alone Not Enough?
4.1.1. Limitations of Trend Monitoring (TM)
4.1.2. Limitations of Change Point Detection (CPD)
4.2. How Does Combining TM & CPD Improve Fault Detection?
4.3. Selecting the Optimal TM-CPD Combination for Wind Turbine Fault Detection
4.3.1. Trade-Offs in TM-CPD Methods
4.3.2. Type of Fault (Sudden or Gradual)
4.3.3. Data Availability (Real-Time vs. Historical Data)
4.3.4. Sensitivity & Accuracy (Balancing False Alarms and Missed Faults)
4.4. Best TM-CPD Combinations in Real-World Wind Turbine Monitoring
5. Case Study: Applying Findings on Wind Turbine Blade Failure
- (a)
- Mass imbalance fault (at 1.3 m/s wind speed):
- Only one imbalance defect was applied, and data were collected under 1.3 m/s wind speed conditions.
- The defect alters the inertial distribution, producing periodic vibrations characteristic of rotor asymmetry.
- Simulated by attaching a 5 g mass at 18 cm from the blade root of one blade.
- (b)
- Blade crack fault (at 4.5 m/s wind speed):
- Simulated by introducing a crack on the blade body, representing foreign object damage during operation.
- While the dataset does not provide explicit numerical dimensions (depth or length), the crack fault reflects a realistic degradation mode that weakens stiffness and alters vibration responses.
- One crack defect was applied, and data were collected under 4.5 m/s wind speed conditions.
5.1. FFT-Based Detection of Blade Imbalance Fault at (1.3 m/s)
- In Figure 10a, the dominant frequency peaks primarily appear at 0 Hz, 50 Hz, and 150 Hz, indicating that the wind turbine is operating normally without disturbances. These frequencies correspond to the fundamental vibration frequencies of the turbine, confirming smooth and defect-free operation. As shown in the figure, the frequency plot exhibits a relatively simple and stable distribution, with most of the energy concentrated near the central vibration frequency.
- Blade imbalance disrupts the smooth operation of the turbine, generating vibrations at higher frequencies. In the FFT spectrum of the imbalance fault, frequency peaks appear at 0 Hz, 50 Hz, 100 Hz, 150 Hz, 250 Hz, 350 Hz, and 450 Hz. These additional peaks at higher frequencies represent elevated harmonic frequencies, reflecting the resonant effects caused by the imbalance.
- The FFT plot for the imbalance fault appears more complex, with an increased number of distinct peaks, indicating that the fault has introduced irregularities into the vibration patterns. Such complexity typically reflects stronger resonant frequencies or harmonics, caused by the uneven mass distribution on the blade.
5.2. KL Divergence-Based Detection of Blade Imbalance Fault at 1.3 m/s
- KL Divergence measures how much one probability distribution differs from another. In this case, it quantifies the difference between the frequency distributions of the healthy condition and the imbalance fault condition.
- The KL Divergence between the frequency distributions of the healthy blade and the imbalance fault blade at a blade speed of 1.3 m/s is 0.3942.
- A KLD value of 0.3942 indicates a significant deviation in the vibration signal’s frequency content between the healthy and faulty states. As the KLD increases, the distributions become more distinct.
- This KLD value confirms that the imbalance fault introduces measurable changes in the vibration pattern, demonstrating that the fault can be reliably detected using FFT combined with KL Divergence.
5.3. WT-Based Detection of Blade Crack Fault at 4.5 m/s
5.4. BOCPD-Based Detection of Blade Crack Fault at (4.5 m/s)
6. Conclusions
7. Future Research Directions for TM-CPD in Wind Turbine Monitoring
- Exploration of Novel TM–CPD Combinations: Beyond the combinations demonstrated in this review (e.g., FFT–KLD for imbalance detection, WT–BOCPD for crack detection), other TM–CPD pairings merit systematic evaluation. Comparative studies across diverse fault modes and operating conditions could establish best-practice frameworks for different turbine subsystems (e.g., gearbox, generator, blades).
- AI-Enhanced Hybrid Algorithms: Future work should embed TM–CPD approaches within advanced machine learning (ML) and deep learning architectures. Hybrid models could combine feature extraction from TM with adaptive thresholds from CPD, potentially incorporating reinforcement learning to continuously improve fault detection and reduce false alarms.
- Real-Time and Edge Computing Solutions: Current TM–CPD implementations often face computational bottlenecks. Leveraging edge computing and lightweight algorithm design would enable real-time monitoring directly on turbine controllers, reducing latency and supporting immediate fault response.
- Integration with Digital Twins: Digital twin models of wind turbines can serve as virtual testbeds for validating TM–CPD methods under controlled conditions. Combining physical models with real-time SCADA data through digital twins would allow TM–CPD systems to adapt dynamically to evolving operating states and predict degradation trends.
- Towards Predictive Maintenance: While current TM–CPD methods are largely diagnostic, future research should extend their application toward predictive frameworks. Integrating time-to-failure estimation, probabilistic forecasting, and remaining useful life (RUL) modelling with TM–CPD could shift monitoring from reactive to proactive strategies, enhancing turbine resilience and reducing maintenance costs.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
Abbreviations
TM | Trend Monitoring |
CPD | Change Point Detection |
GW | Gigawatt |
FFT | Fast Fourier Transform |
WT | Wavelet Transform |
HHT | Hilbert-Huang Transform |
HSA | Hilbert Spectral Analysis |
KLD | Kullback–Leibler Divergence |
BOCPD | Bayesian Online Change Point Detection |
CUSUM | Cumulative Sum Control Chart |
PRISMA | Preferred Reporting Items for Systematic Review and Meta Analysis |
ML | Machine Learning |
KNN | K-Nearest Neighbor |
RF | Random Forest |
SVM | Support Vector Machine |
ANN | Artificial Neural Network |
SCADA | Supervisory Control And Data Acquisition |
MLP | Multi-Layer Perceptron |
PNN | Probabilistic Neural Network |
RBFNN | Radial Basis Function Neural Network |
BP | Back Propagation |
DT | Decision Tree |
HMM | Hidden Markov Model |
CA | Classification Algorithms |
BPNN | Back Propagation Neural Network |
EML | Extreme Machine Learning |
SOM | Self-Organizing Map |
ART | Adaptive Resonance Theory |
CNN | Convolutional Neural Network |
DBN | Deep Belief Network |
SAE | Stacked Autoencoder |
RNN | Recurrent Neural Network |
TL | Transfer Learning |
EMD | Empirical Mode Decomposition |
DFT | Discrete Fourier Transform |
FT | Fourier Transform |
IDFT | Inverse Discrete Fourier Transform |
STFT | Short-Time Fourier Transform |
DWT | Discrete Wavelet Transform |
NDT | Non-Destructive Testing |
IMFs | Intrinsic Mode Functions |
KDE | Kernel Density Estimation |
JSD | Jensen-Shannon Divergence |
Probability Density Function | |
SHM | Structural Health Monitoring |
KPCA | Kernel Principal Component Analysis |
ADF | Augmented Dickey–Fuller |
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Sr. No. | Author(s), Year | Brief Description | Focus Category | Ref. No. |
---|---|---|---|---|
1 | García Márquez et al., 2012 | A survey of diagnosis methods as well as signal processing algorithms for the condition monitoring of wind turbines, but only up to signal-based methods, and without a thorough literature survey that would cover the full potential and limitations of the present techniques | Trend Monitoring | [51] |
2 | Purarjomandlangrudi et al., 2013 | A systematic but relatively brief literature review on signal-based diagnosis techniques used in wind turbine condition monitoring | Trend Monitoring | [52] |
3 | Schubel et al., 2013 | A relatively brief review of damage diagnosis techniques, specifically for structural health and cure monitoring in wind turbine blades | Trend Monitoring | [53] |
4 | Kusiak et al., 2013 | Survey of the wide range of issues involved in existing methodologies and techniques of wind speed forecast, system control, and the condition monitoring of wind turbines, whose primary drawback lies in being constrained to some signal-based techniques and lacking in providing an exhaustive literature survey on the specific subject of the condition monitoring of turbines | Trend Monitoring | [54] |
5 | Bindi et al., 2014 | A review of commercially available supervisory control and data acquisition (SCADA) systems and related analysis software for SCADA-based condition monitoring and optimisation of the performance of wind turbines, but without a systematic review of the literature beyond the commercially available SCADA-based systems themselves | Trend Monitoring | [55] |
6 | Tchakoua et al., 2014 | A discussion of the diagnosis techniques and maintenance tactics of the wind turbine, but the debate only involves the signal-based techniques, without adequate discussion of the failure processes of the different wind turbine parts | Trend Monitoring | [56] |
7 | Kaewniam et al., 2022 | A review of the literature on diagnosis procedures, covering various signal processing techniques, sensor technologies, and NDT approaches used for WTB damage identification and monitoring. | Trend Monitoring | [57] |
8 | Welte and Wang, 2014 | A brief account of methods and schemes of prognosis and life prediction of the parts of a wind turbine, which is relatively short, whose general, non-specialised-for-wind-turbines text is essential | Change Point Detection | [58] |
9 | Crabtree et al., 2014 | A survey of commercially available condition monitoring systems for wind turbines, but it misses a comprehensive review of literature beyond the commercial condition monitoring systems alone | Trend Monitoring | [59] |
10 | Wang et al., 2014 | A survey of SCADA-related condition monitoring methods in wind turbines, and the introduction of an intelligent system for the fault diagnosis and prognosis of wind turbines based on SCADA data, but confined to SCADA-related methods only, hence not providing an exhaustive review | Trend Monitoring | [60] |
11 | Antoniadou et al., 2015 | A short list of some of the relevant signal processing and machine learning methods applied in structural and condition monitoring of wind turbines, with some examples of application, but by no means an exhaustive survey | Trend Monitoring | [61] |
12 | Wymore et al., 2015 | A component-by-component analysis of a few diagnosis methods employed in the structural and condition monitoring of the key parts of a wind turbine, but covering only some of the signal-based methods | Trend Monitoring | [62] |
13 | Qiao and Lu, 2015 | A relatively broad literature review in two parts: (1) failure modes and characteristics of essential parts/subsystems of the main wind turbine, and (2) diagnosis/prognosis technologies and necessary signal processing technologies used in the condition monitoring of the wind turbine, but mainly a summary of the popular signal-based diagnosis technologies, while the model-based technologies or non-destructive condition monitoring technologies are very concisely summarised | Trend Monitoring | [63] |
14 | Kandukuri et al., 2016 | A review of diagnosis/prognosis techniques, which is mainly limited to some signal-based methods, and, in particular,, the condition monitoring of low-speed bearings and planetary gearboxes in wind turbines | Trend Monitoring | [64] |
15 | Azevedo et al., 2016 | A review of diagnosis/prognosis techniques taking into consideration the technical, economic, and operational challenges, but that applies only to specific signal-based techniques, and namely, the condition monitoring of bearings in wind turbines | Trend Monitoring | [65] |
16 | Yang et al., 2017 | A review of structural health monitoring techniques, which does not yet constitute a comprehensive review, is limited to some signal-based methods for wind turbine blades | Trend Monitoring | [66] |
17 | Uma Maheswari and Umamaheswari, 2017 | A review of drivetrain condition monitoring in wind turbines, however, is limited to the vibration monitoring technique, including non-stationary signal processing algorithms, and specifically for drivetrain components | Trend Monitoring | [67] |
18 | Tautz-Weinert and Watson, 2017 | A review of diagnosis techniques for wind turbine condition monitoring, however, is limited to SCADA-based techniques only | [68] | |
19 | Marugán et al., 2018 | A survey of the applications of artificial neural networks (ANNs) in wind energy systems for forecasting, design optimisation, fault diagnosis, and optimal control, but not a review of the literature further than the ANNs techniques and the condition monitoring in general | Trend Monitoring | [69] |
20 | Salameh et al., 2018 | A review of diagnosis techniques for wind turbine condition monitoring, but it is restricted to some signal-based methods, and specifically, the condition monitoring of gearboxes in wind turbines | Trend Monitoring | [70] |
21 | Abid et al., 2018 | A literature survey of prognosis methods applied to wind turbines, as well as an introduction to various prognosis stages, such as construction of health indicators, detection of degradation, and estimation of remaining useful life (RUL), but not the failure modes of various wind turbine parts, nor some crucial parts like rotor blades | Change Point Detection | [71] |
22 | Leite et al., 2018 | A review of prognosis techniques and RUL estimation methods for the critical components of wind turbines, but it does not address the failure modes of different wind turbine components | Trend Monitoring | [72] |
23 | Wei et al., 2019 | A review of the diagnosis and signal processing techniques of wind turbine condition monitoring, but only till some signal-related methods, that are, the condition monitoring of the gears, rotors, and bearings of the wind turbine | Trend Monitoring | [73] |
24 | Moeini et al., 2019 | A review of diagnosis techniques for wind turbine condition monitoring, but it only includes some signal-based methods, and the majority of non-destructive condition monitoring technologies are simply missing | Trend Monitoring | [74] |
25 | Zhang and Lu, 2019 | A review of the diagnosis technologies of wind turbine condition monitoring in three aspects of energy flow, information flow, and integrated O&M system, but no complete review, including some signal-based technologies without mentioning non-destructive technologies of condition monitoring | Trend Monitoring | [75] |
26 | Leahy et al., 2019 | A data quality problem survey for the aid of SCADA-based condition monitoring of wind turbines, while limiting the discussion of data quality problems, SCADA-based methods only | Trend Monitoring | [76] |
27 | Habibi et al., 2019 | A tutorial-style review on diagnosis techniques and fault-tolerant control methods used in wind turbines, which is limited to model-based techniques only | Change Point Detection | [77] |
28 | Liu and Zhang, 2020 | A survey of the failure modes and diagnosis methods of the bearings of wind turbines; however, the survey was only up to some signal-based techniques and particularly for the bearings (main bearings, gearbox bearings, generator bearings, blade bearings, and yaw bearings) | Trend Monitoring | [78] |
29 | Márquez F and, Papaelias M, 2020 | A survey of non-destructive condition monitoring technologies for the diagnosis of wind turbine blades, but the primary area of review, as its remit indicates, is the non-destructive technologies, and, in particular,, the wind turbine blades | Trend Monitoring | [79] |
30 | The current study | This study demonstrates how integrating tools from Trend Monitoring and Change Point Detection can improve condition monitoring and early fault detection of wind turbines | Trend Monitoring + Change Point Detection |
Fault Diagnosis Technique | Description | Limitations of the Traditional Approach | Ref. No. |
---|---|---|---|
Model-Based | Uses mathematical models to simulate wind turbine behaviour and detect deviations indicating faults. | Highly complex models require significant computational power, making real-time applications particularly challenging. | [77] |
Signal-Based | Analyses real-time signals (vibration, temperature, electromagnetic) and compares them with healthy reference signals. | Sensitive to sensor placement and noise, making it prone to false positives. | [89] |
Knowledge-Based | Leverages historical failure data and machine learning classifiers to detect anomalies in turbine performance. | Requires extensive labelled failure data for training; lacks adaptability to unseen faults. | [90] |
Methods | Input Data | Advantages | Disadvantages | Monitoring Components | Articles |
---|---|---|---|---|---|
Support Vector Machine (SVM) | Vibration signal, SCADA | Higher diagnostic accuracy with fewer samples. | Kernel function selection is critical, as it may converge to a local minimum. | Bearings, Gears, Blades | [104,105,106] |
Decision Tree (DT) | Vibration signal, generator current signal | Good global optimisation and generalisation capabilities. | Easily overfits; cannot build active networks. | Gears, Generation system | [107,108] |
Bayesian Methods (Bayes) | Vibration signal, SCADA | Deepens fault understanding; needs minimal data processing. | Sensitive to error categories; relies on hypothetical models. | Gearbox, Blades, Bearings | [109,110,111] |
Hidden Markov Model (HMM) | Vibration signal | Fast fault diagnosis with low computational complexity. | Cannot fully utilise historical data; ambiguous topology in diagnosis. | Bearings | [112,113,114] |
Random Forest (RF) | Vibration signal | Robust and not sensitive to outliers. | Complex training; high computational cost. | Bearings, Gearbox | [115,116] |
Classification Algorithms (CA) | Vibration signal, SCADA | Handles massive data efficiently. | Requires predefined categories; relies on cluster selection. | Bearings, Gearbox | [117,118] |
Back Propagation Neural Network (BPNN) | Vibration signal | Self-learning with fault tolerance. | Slow convergence speed; may overfit. | Gearbox, Transmission chain, Generator fault | [119,120] |
Extreme Learning Machine (ELM) | Vibration signal, SCADA | Fast learning speed and adapts to new situations. | Limited learning due to a single hidden layer. | Gearbox, Transmission chain | [121,122] |
Radial Basis Function Neural Network (RBFNN) | Vibration signal | Strong nonlinear fitting and fast convergence. | Performance depends on data quality and sample selection. | Blades, Actuators | [123,124] |
Self-Organising Map (SOM) | Vibration signal, SCADA | Visualisation support with simple implementation. | High training cost. | Bearings, Gearbox | [125,126] |
Adaptive Resonance Theory (ART) | Vibration signal | Learn new problems without prior data. | Losing information may occur. | Bearings, Gearbox | [127,128] |
Convolutional Neural Network (CNN) | Vibration signal | Simplifies network complexity and avoids overfitting. | Requires large datasets, high computational cost, and fixed input length. | Bearings, Gearbox | [129,130] |
Deep Belief Network (DBN) | Vibration signal, SCADA | Versatile, handles nonlinear high-dimensional data. | Handles only one-dimensional data; long computation time. | Gearbox | [131,132,133] |
Stacked Autoencoder (SAE) | Vibration signal | No need for large datasets; overcomes gradient diffusion. | Long training time; risk of overfitting. | Bearings, Gearbox | [134,135] |
Recurrent Neural Network (RNN) | Vibration signal | Diagnoses slow-developing faults and solves gradient disappearance. | No clear rules for selecting hidden neurons. | Bearings, Gearbox | [103,136] |
Transfer Learning (TL) | Vibration signal, SCADA | High diagnostic accuracy under variable conditions; adaptive to new faults. | Negative transfer learning may occur. | Bearings, Gearbox | [137,138] |
Feature | Trend Monitoring (TM) | Change Point Detection (CPD) | Integrated TM + CPD Approach |
---|---|---|---|
Detects What Changed? | Yes. TM methods analyse frequency shifts, amplitude changes, and transient fluctuations in wind turbine signals. | No. CPD does not describe what changed, only that a change has occurred. | Best of both. TM identifies what kind of fault is occurring, and CPD validates the significance of the change. |
Detects When It Happened? | No. TM identifies trends over time but lacks precise timing accuracy. | Yes. CPD pinpoints the exact moment of change. | TM detects the nature of change, and CPD determines the exact time of occurrence. |
Distinguishes Fault from Normal Variations? | No. TM methods may incorrectly interpret minor operational fluctuations as faults, resulting in false positives. | Yes. CPD applies statistical thresholds to confirm whether a change is significant. | TM identifies trends, while CPD quantifies whether the change is a genuine fault or just normal variation. |
Useful for Real-Time Monitoring? | Not always. Some TM methods (e.g., FFT) require post-processing, which makes them less ideal for real-time fault detection. | Yes. CPD methods, such as BOCPD and CUSUM, operate in real-time, making them suitable for continuous condition monitoring. | TM identifies potential faults, and CPD confirms them in real-time, enabling faster maintenance response. |
Works for Both Sudden and Gradual Faults? | No. TM works well for sudden changes (e.g., FFT, WT) but struggles with gradual deterioration. | Yes. CPD methods, such as CUSUM, can track slowly developing faults over time. | TM detects changes, and CPD helps differentiate sudden failures from progressive degradation. |
Helps in Fault Classification? | Yes. TM methods, such as the Wavelet Transform and HHT, help distinguish between blade damage, gear misalignment, and bearing faults. | No. CPD only detects when a fault occurs, without explaining its nature. | TM provides fault classification, while CPD adds statistical validation, improving diagnostic accuracy. |
Reduces False Alarms? | No. TM alone can misinterpret external environmental changes (such as wind variations and temperature fluctuations) as faults. | Yes. CPD ensures only statistically significant changes are flagged. | TM identifies anomalies, and CPD filters out false alarms, making fault detection more reliable. |
Helps Predict Future Failures? | No. TM detects ongoing changes but does not forecast when failure might happen. | Yes. CPD (CUSUM, BOCPD) tracks fault progression and helps predict failures before they become critical. | TM provides trending insights, and CPD enables predictive maintenance, preventing unexpected failures. |
Method | Category | Computational Cost | Real-Time Efficiency | Accuracy | Best Used For |
---|---|---|---|---|---|
Fast Fourier Transform (FFT) | TM—Frequency Analysis | Low | High | Moderate | Detecting frequency shifts in wind turbine vibrations. |
Wavelet Transform (WT) | TM—Time-Frequency Analysis | High | Moderate | High | Identifying transient faults and multi-frequency changes. |
Hilbert-Huang Transform (HHT) | TM—Instantaneous Frequency Analysis | High | Low | High | Tracking nonlinear and real-time frequency variations. |
Empirical Mode Decomposition (EMD) | TM—Signal Decomposition | High | Moderate | High | Decomposing complex signals into intrinsic mode functions for analysing non-stationary faults. |
Adaptive Filtering Denoising (AFD) | TM—Signal Smoothing | Low | High | Moderate | Preprocessing and noise reduction before fault detection. |
Kernel Density Estimation (KDE) | CPD—Statistical Distribution | High | Low | High | Detecting statistical shifts in vibration distributions. |
Kullback–Leibler Divergence (KL Divergence) | CPD—Statistical Divergence | High | Low | High | Measuring how much two distributions differ for fault detection. |
Jensen-Shannon Divergence (JSD) | CPD—Statistical Divergence | Moderate | Moderate | High | Capturing statistical changes in turbine operation over time. |
Bayesian Online Change Point Detection (BOCPD) | CPD—Bayesian Real-Time Detection | High | High | High | Detecting real-time change points for sudden faults. |
Cumulative Sum (CUSUM) | CPD—Cumulative Sum-Based Detection | Low | High | Moderate | Tracking gradual long-term changes in turbine components. |
Condition | Best TM Methods | Best CPD Methods | Why This Works? |
---|---|---|---|
Sudden Faults (e.g., gearbox misalignment, blade cracks) | WT, HHT | BOCPD, KL Divergence | Detects transient changes; CPD confirms real-time faults. |
Gradual Faults (e.g., bearing wear, rotor imbalance) | EMD, AFD | CUSUM, JSD | Tracks long-term degradation; CPD identifies cumulative trends. |
Real-Time Monitoring | FFT, HHT | BOCPD, CUSUM | Fast processing; CPD validates immediate and gradual faults. |
Historical Fault Analysis | WT, EMD | KL Divergence, JSD | Monitors frequency evolution; CPD quantifies statistical shifts. |
High Sensitivity | WT, HHT | KL Divergence, JSD | Captures subtle changes; CPD enhances statistical robustness. |
Low False Alarms | AFD, FFT | BOCPD, CUSUM | Reduces noise and unnecessary alerts; CPD filters meaningful trends. |
Computational Efficiency | FFT, AFD | BOCPD, CUSUM | Lightweight processing with effective real-time detection. |
Harsh Environments | WT, EMD | BOCPD, JSD | Adapts to noise; CPD dynamically updates fault probabilities. |
Easy Interpretation | FFT, CUSUM | CUSUM, BOCPD | Simple analysis; CPD adds statistical validation. |
Fault Type | Best TM Method | Best CPD Method | Why This TM Method? | Why This CPD Method? | Detection Sensitivity | Components | References |
---|---|---|---|---|---|---|---|
Blade Crack Fault | WT | BOCPD | WT captures the frequency spikes. | BOCPD confirms abrupt changes in vibration trends. | High, may generate false positives in noisy conditions. | Blade Crack | [15,25,26,27,151,221,223,249,250,252] |
Blade Imbalance Fault | FFT | KLD | FFT isolates imbalance-specific frequency components. | KLD detects statistical shifts in frequency distributions. | Moderate, effective for cyclic imbalance patterns. | Blade Imbalance | [218,219,234,236,250,253] |
Blade Erosion Fault | WT | BOCPD | WT captures the irregularities in the frequency. | BOCPD finds the abrupt changes. | High, may generate false positives in noisy conditions. | Blade Erosion | [15,26,27,151,223,252,254] |
Blade Twist Fault | FFT | CUSUM | FFT isolates twist-specific frequency components. | CUSUM detects the cumulative deviations. | Moderate to high, in detecting twist pattern. | Blade Twist | [29,66,124,192,255,256] |
Gearbox Failure | WT | BOCPD | WT isolates gearbox-specific vibrations while filtering noise. | BOCPD detects abrupt shifts in vibration, confirming wear or misalignment. | High, effective gearbox-specific frequency bands. | Gearbox | [97,107,129,143,247,250,257,258] |
Electrical Malfunction | FFT | KLD | FFT identifies abnormal distortions & electrical signals. | KLD tracks shift in power signal distributions. | High, useful for early-stage electrical failures. | Generator | [218,234,250] |
Rotor Misalignment | EMD | JSD | EMD separates rotor-specific vibration components. | JSD detects minor statistical deviations in signal behaviour. | Moderate, well-suited for progressive rotor misalignment. | Rotor | [100,115,154,239,259] |
Bearing Failure | AFD | CUSUM | AFD isolates bearing frequency bands. | CUSUM tracks cumulative deviations. | High, effective for early bearing wear detection. | Bearing | [29,243,260,261] |
Torque Fluctuations | HHT | KL Divergence | HHT identifies fluctuations in torque components. | KLD quantifies statistical differences in power variations. | High, helpful in detecting generator load inconsistency. | Main Shaft | [155,157,218] |
Pitch System Failure | FFT | BOCPD | FFT detects irregularities in pitch actuator signals. | BOCPD confirms sudden variations in pitch response time. | High, crucial for maintaining optimal aerodynamic efficiency. | Pitch System | [27,111,221,250,262,263] |
Loose Bolts or Structural Instability | WT | CUSUM | WT captures transient, impact-like frequency signals. | CUSUM tracks cumulative shifts in vibrational consistency. | High, crucial for detecting progressive structural looseness. | Loose Bolts | [8,15,29,243,250] |
Yaw System Malfunction | EMD | KL Divergence | EMD separates yaw-specific signal variations. | KL D identifies statistical deviations in yaw data. | Moderate, effective for detecting yaw misalignment over time. | Yaw System | [115,154,218,264,265,266] |
Tower Foundation Instability | WT | JSD | WT captures long-term shifts in ground vibrations. | JSD detects evolving statistical variations. | High, useful for monitoring structural health. | Tower | [97,241,267,268] |
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Al Hassan, A.; Dao, P.B. Bridging Data and Diagnostics: A Systematic Review and Case Study on Integrating Trend Monitoring and Change Point Detection for Wind Turbines. Energies 2025, 18, 5166. https://doi.org/10.3390/en18195166
Al Hassan A, Dao PB. Bridging Data and Diagnostics: A Systematic Review and Case Study on Integrating Trend Monitoring and Change Point Detection for Wind Turbines. Energies. 2025; 18(19):5166. https://doi.org/10.3390/en18195166
Chicago/Turabian StyleAl Hassan, Abu, and Phong Ba Dao. 2025. "Bridging Data and Diagnostics: A Systematic Review and Case Study on Integrating Trend Monitoring and Change Point Detection for Wind Turbines" Energies 18, no. 19: 5166. https://doi.org/10.3390/en18195166
APA StyleAl Hassan, A., & Dao, P. B. (2025). Bridging Data and Diagnostics: A Systematic Review and Case Study on Integrating Trend Monitoring and Change Point Detection for Wind Turbines. Energies, 18(19), 5166. https://doi.org/10.3390/en18195166