A Review on Heat Extraction Devices for CPVT Systems with Active Liquid Cooling
Abstract
:1. Introduction
1.1. Utilization of Solar Energy
1.2. Cooling of PV Cells
2. Concentrating Photovoltaic—Thermal Systems
2.1. Concentrator
2.2. Photovoltaic Cells
2.3. Heat Extraction Device
3. Heat Extraction Devices with Macro-Scale Channels/Ducts
3.1. Rectangular Ducts
3.2. Circular Ducts
3.3. Triangular Ducts
3.4. Metal Block with Inner Channels
3.5. Serpentine Ducts
3.6. Flow between Two Flat Plates
3.7. Other Designs
4. Heat Extraction Devices with Microchannels
4.1. Single-Layered Microchannel Devices
4.2. Multi-Layered Microchannel Devices
4.3. Microchannel with Internal Features
4.4. Microchannel with Pin Fins
4.5. Other Designs
5. Summary
- The design of the heat extraction device in a CPVT system should be adjusted to the particular thermal and electrical requirements;
- Microchannel heat receivers should be used when high heat dissipation is required, which means CPVT systems with high and ultra-high concentration ratios;
- The thinner the fins in the microchannels are, the more efficient the heat transfer and the higher pressure losses;
- Internal features may be introduced to microchannels, but they require a low velocity of HTF;
- Heat extraction devices equipped with macro-scale channels are suitable for CPVT systems with low- and medium concentration ratios;
- The length of the linear heat receiver should be adjusted to the required outlet temperature of the HTF, taking into consideration a temperature gradient along the receiver, which leads to mechanical stress over the receiver body;
- Straight macrochannels provide the lowest pressure drop;
- Rectangular channels are accompanied by hot spots and stagnation zones close to the right angles, contrary to the macrochannels with a circular or elliptical cross-section.
- An increase in the area of heat transfer in macro-scale channels may be provided by the application of internal features such as ribs, fins, etc. Caution: They increase the pressure drop and parasitic load;
- Insulation of all walls which are not covered by PV cells increases the electrical efficiency but negatively influences the thermal performance;
- The area of walls that are not collecting the concentrated solar radiation should be limited to reduce thermal losses, e.g., by the usage of semicircular pipes;
- The inlet of the HTF should be placed near the location with the highest irradiance, such as the middle of a PV cell in point-focus systems;
- Additional PV cells may be placed on the walls that do not collect the concentrated solar radiation to increase the electrical output;
- Electrical output may also be increased by the application of thermoelectric generators between the heat receiver and PV cells, but this configuration limits the cooling efficiency of PV cells;
- The application of nanofluids instead of pure water increases the thermal conductivity of HTF and induces higher pressure losses when the concentration ratio increases;
- The application of antireflective coatings over the heat receiver leads to an increase in the amount of absorbed solar energy;
- The use of glass coatings reduces thermal and optical losses but negatively influences the operation of photovoltaic cells;
- A change in the receiver material from aluminum to copper may be not beneficial;
- Coupled pre- and post-illumination methods of cooling are promising.
Author Contributions
Funding
Institutional Review Board Statement
Acknowledgments
Conflicts of Interest
References
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Advantages | Disadvantages |
---|---|
High thermal efficiency | Non-homogenous irradiance distribution |
Medium- and high-temperature thermal output | Significant optical losses |
High electrical efficiency * | Usage of only direct irradiation |
Low elevated temperature of PV cells | Possibility of PV cells overheating/damage |
Reduced area of PV cells | High complexity of the system |
Lower investment costs in PV cells * | Requirement for active cooling |
Wide range of applications | Parasitic load connected with active cooling |
Ease of integration with other devices | Limited maximum temperature of HTF |
Cogeneration, trigeneration or polygeneration unit |
Concentration | Low | Medium | High | Ultra-High |
---|---|---|---|---|
CR [sun] | <10 | 10–100 | 100–2000 | >2000 |
Concentrator | Compound Parabolic V-trough | Linear Fresnel Reflector Parabolic Trough Linear Fresnel Lens | Parabolic dish Central Receiver System Fresnel Lens Non-imaging dish concentrator | Parabolic dish+ Compound Parabolic Central Receiver System+ Compound Parabolic Fresnel Lens+ Compound Parabolic Non-imaging dish concentrator+ Compound Parabolic |
Irradiation utilization | Direct/Partially diffusive | Direct | Direct | Direct |
Cooling requirement | Passive | Passive/Active | Passive/Active | Active |
Tracking | No/Maybe | Yes | Yes | Yes |
Heat Transfer Fluid | Advantages | Disadvantages |
---|---|---|
water | High heat capacity and thermal conductivity Widely available and inexpensive Environmentally friendly | Upper temperature limit 100 °C Lower temperature limit 4 °C Causes corrosion in hydraulic system Threat of Legionnaires disease |
nanofluids | Enhanced thermal conductivity Higher thermal efficiency than water | Bad performance in turbulent flows Higher pressure drop than for water Causes corrosion Higher costs |
diathermic oil | High working temperatures (>100 °C) Enhanced thermal efficiency | Significant thermal inertia Reduced thermal conductivity Higher pressure drop than for water Not safe for environment |
Ref. | Receiver | Heat Transfer Fluid | Concentrator | PV | Efficiency, % | Studies | Highlights | ||||
---|---|---|---|---|---|---|---|---|---|---|---|
Description | Material | Type | CR | Electrical | Thermal | Total | |||||
[8] | Rectangular channel between two flat plates | - | 1–10% Al2O3 nanoparticles 99–90% water | Parabolic dish | 88.3 | multi-crystalline silicon | - | - | 45 | Numerical | Nanofluids allow to control the temperature in a CPV receiver |
[110] | water | - | - | 20–45 | Experimental, Numerical | Cooling system enhances the electricalpower 2.5 times compared to a non- concentrated PV. Inlet should be located in the upper part of receiver, outlet counter side. | |||||
[9] | pipes placed under the plate, insulated at the bottom | - | glycol-water | Fresnel lens/Parabolic dish | 600–900 | triple-junction | 20 | 67 | - | Numerical | The outlet fluid temperature is 90C and allows one to use an AHP with CPVT system |
[10] | rectangular tube, insulated at the sides and bottom | aluminum | Water | Linear Fresnel lenses | 80 | triple-junction | 34.75 | - | - | Numerical | System produced 5.1 MWh of thermal energy and 14.2 MWh of electricity |
[15] | parallel circular channels arrangedat equal spacing throughout the heat exchanger with common inlet andoutlet ports. TEGs between receiver and PV cells. | aluminum | water | Parabolic trough | - | monocrystalline silicon | 6.76 | 47.35 | - | Experimental, Numerical | TEGs improve the electrical efficiency by 7.46% |
[21] | triangular geometry receiver | aluminum | water | Parabolic trough | 14.8 | Back-contact monocrystalline silicon | 8.0 | 37.7 | - | Numerical | Upgrade of CT to CPVT required the change in receiver duct shape from circular to triangular |
[42] | triangular prism-shaped duct with PV panels on two sides and five cooling tubes beneath each panel, insulation on the third wall | copper | 70% wt. glycol 30% wt. water | linear Fresnel | 15 | monocrystalline silicon | 12.8 | 58.0 | 71.8 | numerical | Designed system is able to provide heat and cool for residential building. Electrical energy has to be provided from the grid. |
[75] | insulated cooling plate | - | water | parabolic dish | 400 | triple-junction | 20 | >60 | >80 | Numerical | |
[76] | rectangular channel from bent steel sheet under the PV cells | steel | water | V-trough | - | polycrystalline | 15 | 20 | 35 | Experimental, Theoretical | Design needs improvement in heat transfer and insulation to reduce thermal losses. |
[77] | Rectangular pipe | - | water | parabolic trough | 14.5 | Crystalline silicon | 10.2 | 16 | - | experimental, numerical | Further work should be focused on geometry optimization |
[78] | thin-walled rectangular channel insulated at the sides and bottom | aluminum | water | Compound parabolic | 4 | Polycrystalline silicon | - | - | 71 | Experimental, numerical | Elimination of multiple reflections enhances the CPVT performance |
[99] | rectangular channel | aluminum | water | compound parabolic | 4 | Polycrystalline silicon | 13 | 55 | - | experimental, numerical | The steady-state model cannot predict the thermal performance in cases of rapid changes of solar radiation |
[79] | rectangular tube | - | Water | Linear Fresnel lenses | 25 | monocrystalline silicon | 11 | 56 | - | Experimental | AR coatings and lamination of Fresnel lenses could improve the optical efficiency of the system. |
[80] | square pipe, insulated at the sides and bottom | copper | water | Miniature compound parabolic | - | Silicon | 9.5–10.6 | 31.2–37.2 | - | Experimental, numerical | miniature CPVT system has low heat losses so it could produce medium-temperature heat |
[81] | rectangular channel, with three wall insulation | copper | 0.2% Cu nanoparticles99.8% water | Parabolic trough | 5–30 | Triple-junction | - | - | - | numerical | Nanofluid improves the thermal efficiency about 15% and electrical efficiency about 0.2%. Presence of insulation increases the thermal efficiency about 2%. |
[82] | water | 20 | - | - | - | numerical | Temperature gradient and hot spots lead to an average drop in thermal efficiency about 6%. | ||||
[83] | insulated flat receiver with circular pipe | - | 5% nanoparticles CuO 95% thermal oil (Syltherm 800) | Parabolic trough | 10 | Monocrystalline silicon | 6.6 | 46.84 | - | numerical | nanofluid leads to enhancement in thermal and electrical performance |
[84] | Insulated tubular duct | Aluminum alloy | water | Parabolic trough | 20 | silicon, Supercell, GaAs cell | GaAs 9.88 Silicon 7.51 | GaAs 49.84Silicon 42.4 | - | experimental | The electrical efficiency is the best for GaAs cell. CPVT system with silicon cells is economically viable. |
[85] | 30.8 | Supercell 3.63%, GaAs 8.94%, silicon 3.67% | Supercell 45.17%, GaAs 41.69%, silicon 34.53% | - | experimental | The width of the solar cells should be adjusted to the width of focal spot to fully utilize concentrating irradiance. | |||||
[86] | circular pipe | copper | water | Three variants: hyperbolic trumpet, V-trough, compound parabolic | 1.94 | silicon | 18.44–18.59 | - | - | numerical | All concentrators can generate almost the same electrical power. |
[87] | tube | copper | water | parabolic trough | 90 | triple-junction | - | - | - | Experimental, numerical | The outlet fluid temperature above 80 °C allows integration of the sorption chiller. |
[90] | - | - | water | - | - | - | 6.1% | 69.6% | - | Numerical | Without the glass cover, the optical losses are reduced but the thermal losses increase. |
[91] | wedge receiver with angle of 20° between the two receiver copper plates. | copper | 20% ethylene glycol 80% water | Parabolic trough | 2 | monocrystalline silicon | 8% | 59% | - | Experimental | design concept reduced the thermal stress and high radiation intensity over PV cells |
[92] | Circular tube with internal fins mounted under the flat plate absorber. Back and sides insulated and encased. | aluminum | Water Anti-freeze additions | Parabolic trough | 37 | monocrystalline silicon | 11 | 58 | 69 | Experimental | Internal fins enhance the heat transfer rate. Illumination non-uniformities over the receiver surface have a significant effect on the overall electrical performance. |
[93] | Flat plate with circular, grooved tube on the rear side | aluminum | water | point-focus Fresnel lens | 1090 | triple-junction | 30 | 30 | >60 | Experimental | |
[94] | 28 | 54 | >80 | Experimental, numerical | Mainly the direct irradiance determines the electrical and thermal performance of the system. | ||||||
[95] | equilateral triangle duct with TEG modules and PV cells on two sides and thermal insulation on the backside | iron | water | parabolic trough | 8.34 | monocrystalline silicon | With glass cover | experimental | Presence of glass cover increases the thermal efficiency and decreases the electrical efficiency. Non-uniform irradiation distribution through receiver decreases the electrical efficiency of PV cells. | ||
4.83 | 46.16 | 50.99 | |||||||||
Without glass cover | |||||||||||
4.94 | 42.36 | 47.30 | |||||||||
[96] | - | - | - | numerical | Optimum reflector aperture width 1.6–2.2 m and optimum apex angle 80°–120°. | ||||||
[97] | Triangular duct with PV cells on two sides | aluminum | water | Parabolic trough | 7.8 | Monocrystalline silicon | 6.4 | - | - | experimental | Irradiation intensity is an essential factor determining the amount of generated energy |
[98] | linear triangular receiver with circular fluid channel inside | - | water | parabolic trough | 110 | triple-junction | 20–25 | 60–65 | - | Numerical | Insulating the top surface is recommended to increase the electrical efficiency |
[100] | Flat plate with eight channels with different cross-sections: ellipse, rectangle, circle, square | aluminum | water | a combination of involute, circular and parabola shape | - | Monocrystalline silicon | 17.8–19.0 | - | - | numerical | elliptical channels ensure the most uniform distribution of the temperature |
[102] | Flat plate with parallel elliptic channels, insulated. TEGs between receiver and PV cells. | - | 0.5% graphene 99.5% water | - | - | silicon cell | - | - | - | Numerical | TEGs improve the electrical efficiency by 5–10% |
[103] | Rectangular tube with circular inner channel, bend in U shape to provide counter-flow | aluminum | water | low profile linearparabolic | 20 | monocrystalline silicon | - | 64 | - | experimental, numerical | The maximal outlet temperature is limited by the U-shaped geometry of the water channel. Two separate channels may provide higher outlet temperature. |
[104] | U-shaped, two parallel copper tubes which are connected together with rubber tube, insulated | copper | water | Fresnel lenses | - | triple-junction | - | - | 76 | experimental, numerical | Flow rate allows to control thermal and electrical power. Optimum value was found to be 0.033 kg/s |
[105] | double tubular pipe | aluminum | water | Parabolic trough | 8.5 | Monocrystalline silicon | 8.3 | 45 | - | experimental | Operating temperature of PV cell is reduced under 60 °C. Electricity production in CPVT system is 4.7–5.2 times higher than for PV |
[106] | Rectangular receiver with 2, 3, 4 or 6 internal channels | aluminum | water | parabolic trough | - | Monocrystalline silicon | 8.45–9.30 | 59.8–74.2 | - | Numerical | The higher number of pipes, the higher total performance. Rectangular pipes reduce cell temperature by 17 °C |
[107] | Circular pipe in meander configuration | copper | glycol-water | Fresnel lens + kaleidoscope | 208.6 | triple-junction | 23–29 | - | - | Numerical | kaleidoscope allows to uniform the solar irradiance on the surface of the cell |
[109] | squired-shaped riser tubes surrounded by the metallic substrate and insulated upper wall | - | six engine oil-based nanofluids | Parabolic dish | - | triple-junction | - | - | - | numerical | Nanofluids enhance the total efficiency and increase the pressure drop |
[114] | Header-riser structure | copper | water | Concentrated dish | 600–800 | triple-junction | 48 | 38 | 85 | numerical | Active cooling enhances electrical efficiency of the system and increases the total efficiency up to 85% |
[111] | D-shaped receiver (semi- cylindrical tube) | copper | water | parabolic trough | 6 | monocrystalline silicon | 12.39 | 49.48 | - | analytical, experimental | Cooling efficiency strongly depends on the mass flow rate of the HTF. |
[112] | C-shaped, HTF flows above and below the PV cell. Vacuum between PV cell and upper layer of coolant | glass | 2% SiO2 nanoparticles98% water | - | 40, 100, 150 | Monocrystalline silicon | - | - | 25.5 (CR = 40), 16.7 (CR = 100) 16.2 (CR = 150) | numerical | Nanofluids significantly enhance the heat transfer |
[113] | Tube bent into spiral shape. Inlet close to the edge, outlet in the middle. | copper | water | Fresnel lens | - | semi-transparent CdTe | 2.6–3.4 | 55–65 | Experimental | Usage of red filter above PV cell allows to increase thermal and electrical efficiencies | |
[115] | Commercial thermal collector | - | water | V-trough | 2 | Monocrystalline silicon | - | - | - | Experimental, numerical | 31.5% increase in electric power due to the active cooling of PV cells in CPVT system |
[116] | Cylindrical receiver with M-shaped internal channel | aluminum | thermal oil | Double parabolic dish | 105 | - | - | - | - | Numerical | The reduction of absorber temperature is required |
[117] | Roll bond plate with duct | aluminum | water | parabolic trough | 130 | triple-junction | 10–20 | 40–60 | 70 | Experimental, numerical | It is possible to increase the operating temperature of PV cell to produce heat at medium temperature (80–90 °C) |
[118] | rectangular channel, insulation on the back and side walls | aluminum | water | Fresnel lens and flat mirrors | 5 | Monocrystal-line silicon | 10 | 56 | - | experimental, numerical | Double optics makes the irradiation distribution over PV cells surface more uniform |
[119] | rectangular duct with insulation on three sides | aluminum | water | Parabolic trough | 53 | - | 22.2 | 61.6 | 83.8 | Numerical | Payback time is only 5.6 years |
[120] | Flat plat absorber with circular tube | copper | 4–20% TiO2 96–80% water | parabolic trough | 15 | Supercell, GaAs | Supercell 11.67 15.55 | Supercell 68.5 5.93 | Supercell 79.12 6.97 | Elongation of receiver tube reduces the total efficiency. Nanofluids are more effective for laminar flow. |
Ref. | Receiver | Heat Transfer Fluid | Concentrator | PV | Efficiency, % | Studies | Highlights | ||||
---|---|---|---|---|---|---|---|---|---|---|---|
Description | Material | Type | CR | Electrical | Thermal | Total | |||||
[28] | elongated plate-fin heat sink with microchannels of constant or stepwise-varying width configuration | aluminum | water | parabolic trough | 14.3 | monocrystalline silicon | 6 | 44 | 50 | experimental | Fins with varying width significantly reduce pumping power |
[30] | Heat sink with pin fins: in-line cylindrical, staggered cylindrical, in-line conical, and staggered conical | Aluminum/copper | water | Fresnel lens | 500–2500 | Multi-junction | - | - | 80 | numerical | cylindrical-shaped pin fins are suitable for CR < 2500, whereas conical-shaped only for CR < 2000. Staggered configuration reduces pressure drop. |
[67] | jet impingement microchannel with varying width of channels | - | water | Parabolic (primary optics), Kaleidoscope (secondary optics) | 537 | dummy | - | - | - | experimental | step varying width of the microchannel sections reduce the pressure drop and thermal resistance along the flow, resulting in a uniform temperature distribution. |
[123] | Rectangular with insulated enclosure | aluminum | Water; Al2O3 Water/oil | - | - | Multi-junction | - | - | - | numerical | The thinner fins, the better thermal and hydraulic performance |
[104] | Eight designs of channel configurations: serpentine, parallel, parallel with manifolds, distributor (each type with and without transverse slots) | aluminum | deionized water | - | 40/50 | - | - | - | - | numerical | Distributors provide uniform flow uniformity, surface temperature distribution and low-pressure loss. |
[124] | Heat sink with parallel microchannels immersed in flowing water | - | water | Fresnel Lens | 70, 100, 130 | Multi-junction/Laser Grooved Buried Contact silicon | - | - | - | Experimental | TEGs enhance the overall output power, but PV performs better when connected directly to the heat sink |
[125] | multiple-channel heat sink with parallel long plate fins | - | water | Primary: dish concentrator, secondary: array of compound parabolic lenses | 1800 | Triple-junction | 31.8 | - | - | numerical | Higher number of fins contribute to larger heat transfer area. It is possible to maintain cell temperature below 100° |
[126] | elongated plate heat sink with channels of stepwise decreasing hydraulic diameter | aluminum | water | linear | - | - | - | - | - | numerical | The buoyancy in the first heat sink section has a beneficial impact on thermal performance. Enhanced eat transfer due to contraction-induced vortices. |
[128] | stepwise varying width microchannel with fins of different length | Aluminum | water | Fresnel lens | 1000 | Multi-junction | 38–40 | - | - | numerical | Hhigher flow rates and increase in number and length of fins lead to lower thermal resistance and higher pressure drop |
[129] | jet impingement microchannel with varying width of channels. Inlet located under the central part of the receiver. | Aluminum | water | Fresnel lenses | 1000 | Multi-junction | 39.7 | 60.4 | - | numerical | Location of inlet under the central part of the receiver provides a higher reduction in the maximum temperature |
[130] | tree-shaped channel | - | water | - | 50 | Silicon | - | - | - | numerical | Tree shaped channel provides 10 °C lower temperature of PV cell than straight channel |
[134] | Multi-layered heat sink with parallel flow | aluminum | water | primary and secondary reflector | 529 | triple-junction | 9.8 | - | - | experimental | Heat sink with 3-layers provided an increase in electrical power of 9.4% compared to the 1-layer |
[135] | Five configurations of microchannel: wide rectangular, single-layer parallel-flow, single-layer counter-flow, double-layer parallel-flow, double-layer counter-flow | aluminum | water | linear Fresnel lens | 20 | polycrystalline silicon | - | - | - | numerical | The best design for PV cooling: single-layer heat sink with parallel-flow. The worst design: single-layer heat sink with counter-flow |
[137] | Microchannels with forward triangular ribs on sidewalls in aligned and offset distribution | silicon | water | Fresnel lens | 1000 | Multi-junction | 40 | - | - | numerical | Forward triangular ribs installed on the sidewalls enhance the heat transfer capability |
[138] | Heat sink with Round Pins and Straight Fins | aluminum | water | - | 500 | triple-junction | 39.5 | - | - | Experimental, nu-merical | The heat sink with straight fins keeps the PV surface temperature lower than that of a sink with round pins |
[140] | Three layers: the microchannels, the manifolds, and the plenum chamber with ducts | copper, steel | water | - | ≤98 | silicon | - | - | - | experimental | Multi-layer design maximizes the contact area between the microchannels and the cell surface. A short flow path reduces pressure drop. |
[141] | porous channel collector with rectangular cross-section | Aluminum foam | Al2O3 nanoparticles water | Parabolic trough | - | Monocrystal-line silicon | 18.8–19.7 | - | 62–73 | numerical | |
[142] | Heat sink mounted on the circular pipe | copper | water | Fresnel Lens | 784 | Multi-junction | 36.5 | 49.5 | 68.7 | Experimental, numerical | Numerical model gives higher efficiencies than experimental tests due to the heat losses associated to experiment. |
[143] | Rectangular duct with aspect ratio 8, 106 parallel microchannels | aluminum | water | - | 20 | polycrystalline silicon | 17.5 | 70.8 | - | numerical | Aspect ratio eight provides maximum heat transfer coefficient for the rectangular ducts. For CR > 3.5 cooling system is recommended. |
Discussed Aspect | Macroscale Channels | Microscale Channels |
---|---|---|
Shape | Straight ducts with rectangular or triangular cross-section, Metal blocks with internal channels, Serpentine channels arrangement, Flow between two flat plates | Single- or multi-layered Microchannels, constant or varying spacing between fins and fin thickness, Various shapes of pin-fins |
Heat transfer fluid | Usually: Water, Nanofluids, Water—glycol solutions, Rare: Thermal Oils | Usually: Water, Nanofluids, Rare: Thermal oils |
Concentration Ratio | Usually low and medium | Usually high and ultrahigh |
Accompanying concentrator | V-trough, compound parabolic, linear Fresnel lenses | Parabolic trough, parabolic dish, Fresnel lenses, presence of secondary optics such as a kaleidoscope |
Accompanying PV cell | Usually crystalline Silicon cells, but also: thin-film cells, multi-junction cells | Usually multi-junction cells, but also: crystalline silicon cells, thin-film cells, |
Pressure drop | Strongly depends on the shape and length of the channels | Very high |
Manufacturing | Simple constructions based on commercially-available components | Requires specified machines and processes |
Advantages |
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Disadvantages |
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Papis-Frączek, K.; Sornek, K. A Review on Heat Extraction Devices for CPVT Systems with Active Liquid Cooling. Energies 2022, 15, 6123. https://doi.org/10.3390/en15176123
Papis-Frączek K, Sornek K. A Review on Heat Extraction Devices for CPVT Systems with Active Liquid Cooling. Energies. 2022; 15(17):6123. https://doi.org/10.3390/en15176123
Chicago/Turabian StylePapis-Frączek, Karolina, and Krzysztof Sornek. 2022. "A Review on Heat Extraction Devices for CPVT Systems with Active Liquid Cooling" Energies 15, no. 17: 6123. https://doi.org/10.3390/en15176123
APA StylePapis-Frączek, K., & Sornek, K. (2022). A Review on Heat Extraction Devices for CPVT Systems with Active Liquid Cooling. Energies, 15(17), 6123. https://doi.org/10.3390/en15176123