An Overview of Dynamic Inductive Charging for Electric Vehicles
Abstract
:1. Introduction
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- Static or stationary charging;
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- In-motion, on-line. or dynamic charging;
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- Quasi-dynamic or opportunistic charging.
2. Architecture of Dynamic Inductive Pads
2.1. Pad Implementation of DIPT System
2.2. Architecture of the Transmitter Pad in DIPTs
2.2.1. Single Long Coil Track
2.2.2. Segmented Coil Array
2.3. Architecture of the Receiver Pad in DIPT
3. Compensation Networks
3.1. Single-Element Resonant Topologies
3.2. Basic Topologies
3.3. Hybrid Topologies
4. Power Electronic Converters
4.1. Transmitter-Side Conversion
4.1.1. Dual-Stage Converters
4.1.2. Single Stage Converters
- (a)
- Single-Phase matrix converter (MC)
- (b)
- Three-Phase matrix converter (MC)
4.2. Receiver-Side Converters
5. Control System
5.1. Transmitter-Side Control
5.1.1. Transmitter dc-dc Converter
5.1.2. Transmitter Inverter
5.2. Receiver-Side Control
5.2.1. Receiver dc-dc Converter
5.2.2. Receiver-Controlled Rectifier
5.3. Dual-Side Control
6. R&D and Standardization Activities
6.1. R&D of DIPT Systems
6.2. Standardization Activities for WPT
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- The standards consider incompatible shapes of coils such as circular/rectangular and double-D (DD), which do not work with each other efficiently [30]. This raises interoperability concerns and requires additional efforts to make the system interoperable and increases the system cost.
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- Many details and information are missing in the standards related to compensation topologies, power converters, control, and system operation.
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- These standards are developed for light-duty EVs with slow charging (up to 20 kW); however, standards that cover fast wireless charging for light-, medium-, and heavy-duty EVs do not exist.
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- Standards must incorporate appropriate transmitter design including coil configuration, compensation topology, power converters, coil detection, control, and data communication.
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- Design considerations must be presented to ensure the interoperability between static and dynamic charging systems, so an EV with a wireless pad can be charged using a static and dynamic system. Additionally, since the system will be installed and operate on public roadways, it must be applicable for different types/classes of EVs regardless of model, size, manufacture, etc.
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- Safety topics related to EMFs, object detection, and access control must be addressed, showing the requirements and testing procedures to ensure the compatibility of the system to these requirements.
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- They should include methods to integrate the transmission station (transmitter pad, compensation circuit, and converter) with the road and the impact of different road materials, such concrete and asphalt, on the system performance.
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- They must present details for system packaging, thermal management, and cooling processes for outdoor installation and operation.
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- The standards should incorporate how to integrate the system with the grid, including grid interface, impacts, and mitigation techniques.
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- Standards should include information about system level design and characteristics in terms of power level and roadway coverage, considering vehicle speed, vehicle efficiency, road condition, grid availability, etc.
7. Challenges and Opportunities of DIPT Technology
7.1. Implementation
- –
- Interoperability: Additional efforts are needed to investigate the interoperable operation among various kinds of pad designs. How can the interoperability options be tested and estimated? Which models achieve interoperable principle with others? The effect of various implementation conditions for the transmitter pad (above-, flush-, and under-ground) on the interoperability concept of the IPT system must be explored, and the interoperability of different types of receiver pads with a static and dynamic transmitter considering the different integrations with the road must be investigated.
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- Durability: WPT systems will be implemented outdoor for general use, so they need to be robust enough to withstand the harsh environmental and extreme operating conditions. In addition, the method of pad integration with both the vehicle and road is an open question that requires extensive engineering effort.
7.2. Safety Concerns
7.3. Technologies
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- Cost: Extra efforts are needed to keep the system’s cost low by using cost-effective materials (wires, magnetic cores, and shielding materials), manufacturing, and implementation processes. DIPT can mitigate the high cost of EVs by substantially reducing the onboard battery size. The lack of a charging infrastructure is currently the main impediment to DIPT. Therefore, efforts from the private sector and also from the government are required to work on improving the infrastructure in the hope of reducing the total cost of the dynamic charging system.
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- Communication system: Communication is essential in DIPT to ensure that the power transfers to the battery charging system in time or else the charging system is likely to fail. Therefore, the data exchange between the transmitter and the receiver must take place in actual time [324]. In the ideal scenario, a real-time control system would be established to implement the control loop of the battery charging system. However, the control in DIPT systems gives good performance despite the delay caused by wireless communications. The wireless communication system needs to be improved to transmit data of the coupling factor between the receiver and transmitter sides for better charging, accuracy, security, and reduced delay time.
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- Fast Charging: There is a current need to design chargers that are able to bring the charging time down to less than 15 min. Therefore, investigating high-power wireless chargers (>200 kW) is a gap that needs to be filled. Novel pad designs with new magnetic materials, wires, and shielding are crucial so that the system can transfer high power efficiently at a reasonable cost and work at high misalignment conditions and with a larger air gap.
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- Sensor systems: It is necessary to achieve the development of the sensor systems and controllers that are used to detect EVs on the highways in DIPT with segmented coils to charge batteries without errors to increase total system efficiency.
8. Conclusions
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
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Technology | Power | Distance | Frequency | References |
---|---|---|---|---|
Inductive | Watts to a few hundred kW | Up to 400 mm | 3 kHz–1 MHz | [16,17,18,19] |
Magnetic resonant | Watts to a few kW | A few centimeters to 2 m | 100 kHz–10 MHz | [9,11,19] |
Capacitive | mWatts to a few kW | A few centimeters | Several MHz | [20,21,22] |
Far-field | A few kW to MW | Tens of meters up to several kilometers | 300 MHz–300 GHz | [16,23,24] |
Magnetic gear | Tens of watts to a few kW | 100–150 mm | 150 Hz–300 Hz | [12,15,19,25] |
Acoustic | Microwatts to tens of watts | 70–300 mm | 0.5–3 MHz | [10,26,27] |
Parameters | U-Type | E-Type | I-Type | S-Type | Ultra Slim S-Type | X-Track |
---|---|---|---|---|---|---|
Leakage EMF | High | Low | Medium | Small | Very low | Very low |
Air gap | Medium | Low | Large | Large | Large | Large |
Track width | Very large | Medium | Small | Small | Small | Small |
Efficiency | Low | High | High | Low | Low | High |
Output power | Small | Small | High | High | High | High |
Lateral misalignment | Large | Small | Large | Large | Very large | Large |
Studies | [74,75] | [74,75] | [76,77] | [36,74] | [36,75] | [76,77] |
Topology | Transmitter Capacitor (C1) | Total Impedance (ZT) |
---|---|---|
SS | ||
SP | ||
PS | ||
PP |
Parameter | Topologies | ||||
---|---|---|---|---|---|
SS | SP | PS | PP | ||
Total impedance | Reduces with misalignment. | Reduces with misalignment. | Increases with misalignment. | Increases with misalignment. | |
Sensitivity of misalignment | Low | Slightly higher than SS. | High | High | |
Total copper mass at 200 kW | Less copper mass than others. | 4.6% more than SS. | 30% more than SS. | 24% more than SS. | |
Independence on coupling factor and load impedance | Transmitter | Yes | Yes | No | No |
Receiver | Yes | No | Yes | No | |
Zero coupling allowance | Not allowed | Allowed | Allowed | Allowed | |
Efficiency | Very high | Low | Low | High | |
Output power | High | High | Low | Low | |
Load independent output | Voltage and current | Voltage and current | Only voltage | Only current | |
Proposed power level | Preferred for high power level. | Low or medium power level. | High power level. | High power level. | |
Inverter device voltage rating | Lower dc link voltage is required (higher than SP). | Lower dc link voltage. | Higher voltage is needed compared to SS and SP. | Higher voltage is needed compared to SS and SP. | |
Inverter device current rating | Transmitter coil current. | Transmitter coil current. | Active component of the transmitter coil current. | Active component of the transmitter coil current. | |
Other features |
|
| High efficiency and PF at relatively low mutual inductance and a relatively large range of load variation. | Used for high-power current source driven cables that run over a long distance. | |
Other drawbacks |
| Lacks dc component blocking. |
|
| |
Proposed application | WPT system (static and dynamic charging) for electric cars. |
| High-power applications, electric vehicles, and buses. | High-power applications, electric vehicles, and buses. |
Parameter | Topologies | |||
---|---|---|---|---|
LCL and Its Modifications | LCC and Its Modifications | SP-S | S-SP | |
Cost and size | High | Less size and cost than LCL topology. | Not high | Not high |
Additional element on the side | Two inductances. | One capacitor, one inductance. | One capacitor. | One capacitor. |
Features |
|
|
|
|
Drawbacks | The impedance transferred to the transmitter contains both imaginary and real parts of the load. | More complex in control. | Large voltage on the capacitor due to high-frequency current during series compensation. | Not detected. |
Proposed application | Charger of wireless power transfer for electric vehicles. |
| Mobile system battery charge. | High-power application. |
Topology | f (kHz) | Po (kW) | k | η | Air Gap (mm) | Coupler | Studies |
---|---|---|---|---|---|---|---|
SS and LCC-LCC | 85 | 1 | 0.135 | 95% for SS 93% for LCC | 200 | Core: Circular–Circular | [182] |
79 | 7.7 | 0.188–0.311 | 96% for LCC | 200 | Core: DD–DD | [171,183] | |
SS and LCL-LCL | 85 | 3.3 | 0.1 | 93.1% for SS 89.5% for LCL | 100 | Coreless: Rectangle–Rectangle | [131] |
LCC-LCC | 79 | 7.7 | 0.18–0.32 | 96% | 200 | Core: Rectangle–Rectangle | [165] |
95 | 5.6 | 0.14–0.3 | 95.36% | 150 | Core: DD–DD | [184] | |
85 | 3.3 | 0.153 | 92.6% | 150 | Coreless: Circular–Circular | [125] | |
85 | 3 | 0.1877 | 95.5% | 150 | Core: DD–DD | [163] | |
85 | 1.4 | 0.13 | 89.78% | 150 | Core: Rectangle–Rectangle | [69] | |
LCL-S and LCC-S | 140 | 1 | 0.18–0.32 | 93% similar LCC | 100 | Core: Circular–Circular | [99] |
LCL | 85 | 5 | 0.37–0.54 | - | 240 | Core: DD–DDCore: Bipolar–Bipolar | [185] |
SP | 23 | 2 | - | 92% | 100 | Core: Circular–Circular | [186] |
SS | 85 | 20 | 0.4 | 80% | 100 | Coreless: Rectangle–Rectangle | [187] |
85 | - | - | 97.6% | 200 | Core: Rectangle–Rectangle | [188] |
Converter Stage | Transmitter Rectifier | Inverter | Receiver Rectifier | Back-End Converter |
---|---|---|---|---|
Topologies | Rectifier/ PFC. |
|
|
|
Control handles | Duty ratio of PFC. |
| No controls. | Duty ratio. |
Studies | [101,191,192] | [193,194,195] | [191,192] | [196,197] |
Topology | Single-phase inverter, driving single coil
| Single-phase full-bridge inverter, driving multiple coils
| Multi-phase bridge inverter, driving multiple coils |
System complexity | Simple in implementation, but demands a lot of devices and communication between inverters. | It has a smaller number of inverter and device than the single coil drive arrangement, but the control complexity is high. | It is more complex for realizing soft-switch, but the device count and communication do not rely on them too much. |
Segmentation controls | Open or closed loops segmentation control is used to make the detection. |
| According to the position of the coil, the phase switching occurs. |
Studies | [97,193,203] | [80,98,204,205] | [101,197,200,206] |
Single-Phase MC Topologies | Conventional | Z-Source | Six-Switch Buck–Boost | HFT-Isolated |
---|---|---|---|---|
Semiconductor devices | 4 bi-directional switches. | 5 bi-directional switches. | 6 unidirectional current flowing bi-directional voltage blocking switches. | 6 active switches. |
Energy storage elements | None. | Two capacitors and two inductors. | One inductor. |
|
Merits |
|
|
|
|
Challenges |
|
| Stored energy component losses. |
|
Studies | [215] | [216] | [221] | [222] |
Three-Phase MC Topologies | Direct | Sparse | Very Sparse | Ultra-Sparse | Z-Source |
---|---|---|---|---|---|
Semiconductor devices | 9 bi-directional switches. | 15 IGBTs and three diodes. | 12 IGBTs and 18 diodes. | 9 IGBTs and 9 diodes. | 21 IGBTs. |
Energy storage elements | None. | None. | None. | None. | 3 inductors and 3 capacitors. |
Merits |
|
|
|
|
|
Challenges |
|
| High conduction loss. | Unidirectional power flow. | Higher size cost and losses. |
Studies | [223,230] | [225,231] | [226,232] | [227,228,233] | [218,229] |
Controlled Component | Controlled Parameter | Kind of Control | Applications | Studies |
---|---|---|---|---|
Converter | Inverter frequency and dc-dc converter duty cycle | CC and CV | Stationary charging | [247] |
Inverter | Inverter frequency and duty cycle | Maximum efficiency CC | Stationary charging | [253] |
Inverter | Inverter frequency and duty cycle | Maximum efficiency | Stationary charging | [193] |
Inverter | Inverter phase-shift | Maximum efficiency | Stationary charging | [248] |
Inverter | Inverter phase-shift | CP | Stationary charging | [249] |
Inverter | Inverter duty cycle | CV | Stationary and dynamic charging | [250] |
Inverter | Inverter frequency | CP with ZPA | Stationary and dynamic charging | [252] |
Controlled Component | Controlled Parameter | Kind of Control | Applications | Studies |
---|---|---|---|---|
Receiver dc-dc converter | Duty cycle | Maximum power transfer | Static | [258] |
Receiver rectifier | Phase controller angle (α) and conduction angle (β) | CV | Static | [261] |
Receiver rectifier | Pulse density modulation (PDM) | CV with soft switching | Static | [262] |
Receiver dc-dc converter | Duty cycle | Maximum efficiency | Dynamic | [255] |
Receiver rectifier | Pulse density modulation (PDM) | CV with ZVS and ZCS | Dynamic | [263] |
Controlled Component | Controlled Parameter | Kind of Control | Applications | Studies |
---|---|---|---|---|
Transmitter inverter and receiver rectifier | Transmitter and receiver pulse width | CC-CV | Static | [105] |
Transmitter inverter and receiver charging protection circuit | Transmitter inverter phase-shift and receiver hysteresis control | CC-CV | Static | [264] |
Transmitter and receiver dc-dc converters | Transmitter voltage, charging voltage, and efficiency | Maximum efficiency | Static | [145] |
Transmitter and receiver dc-dc converters | Transmitter voltage, charging voltage, and efficiency | Maximum efficiency | Static | [265] |
Transmitter and receiver dc-dc converters | Transmitter voltage, charging voltage, and efficiency | Maximum efficiency | Static | [266] |
Transmitter inverter and receiver rectifier | Transmitter voltage, charging voltage, and efficiency | Maximum efficiency | Static | [271] |
Transmitter PFC, transmitter inverter, and receiver rectifier | PFC duty cycle, inverter mode switching, rectifier duty cycle, and phase angle | Maximum efficiency | Static | [114] |
Transmitter inverter and receiver rectifier | Efficiency | Maximum efficiency CC/CV with ZVS | Static | [272] |
Control Type | Converter | Merits | Demerits |
---|---|---|---|
Transmitter-side | dc-dc converter |
|
|
Inverter |
|
| |
Receiver-side | dc-dc converter |
| The inability to control charging power and efficiency at the same time. |
Controlled rectifier |
| Synchronization between the ac signal and the controller is required. | |
Dual-side | - |
| In most strategies communications are needed. |
Parameter | Power (kW) | Frequency | Air Gap | Efficiency | Transmitter | Receiver | Misalignment | Studies | |
---|---|---|---|---|---|---|---|---|---|
KAIST | G1 | 3 | 20 kHz | 10 mm | 88% | E-type | E-type | ~3 mm | [74,283] |
G2 | 6 | 20 kHz | 170 mm | 72% | U-type | Flat-type | ~230 mm | [74,75] | |
G3 | 15 | 60 kHz | 120 mm | 80% | W-type | DD coil | – | [74] | |
G4 | 27 | – | 200 mm | 74% | I-type | DD coil | 240 mm | [36,68] | |
G5 | 22 | – | 200 mm | 71% | S-type | DD coil | 300 mm | [36,74] | |
G6 | 3.3 | 85 kHz | 100–300 mm | 83% | W-type with ferrite plate | Rectangular | 700 mm | [278] | |
ORNL | 1.5 | 23 kHz | 100 mm | 75% | Circular with ferrite bars | Circular with ferrite bars | – | [186] | |
20 | 22 kHz | 162 mm | 93% | Rectangular with ferrite core | Rectangular with ferrite bars | 150 mm | [284] | ||
UoA | 20–30 | 12.9 kHz | 50 mm | 85% | – | – | 50 mm | [18,32,285] | |
USU | 25 | 20 kHz | – | 86% | Circular with ferrite bars | Circular with ferrite bars | 150 mm | [238] | |
CW | 120 | 15–20 kHz | 40 mm | 90% | E-type | F-type | – | [32] | |
NRC | 1 | 90 kHz | 100 mm | >90% | Rectangular | Circular with ferrite core | – | [286] | |
NCSU | 0.3 | 100 kHz | 170 mm | 77–90% | Circular | Circular with ferrite plate | ~30 mm | [79,287] | |
WAVE | 50 | 20 kHz | 152–254 mm | 90% | – | – | ~254 mm | [32,288] | |
JRTRI | 50 | 10 kHz | 7.5 mm | – | Bipolar | DD coil | – | [289] | |
Bombardier | 200 | 20 kHz | 60 mm | 90% | – | – | A few mm | [32,290] | |
FDIAU | 80 | 20 kHz | 100 mm | 88–90% | – | – | – | [19] | |
PATH | 60 | 76 mm | 60% | – | – | – | [273] |
Developer | Name | Description | Status | Date | References |
---|---|---|---|---|---|
SAE | J2954 | Introduces guidelines which determine acceptable criteria for interoperability principle, EMFs compatibility, minimum performance, safety degree, and testing for wireless charging of light duty and plug-in EVs. This version considers unidirectional charging operation, from grid to vehicle (G2V). | Published | 2020 | [31,291] |
J1773 | Defines the minimum accepted limits of interface requirements for EVs, in addition to inductive charging in areas of the same geographical nature. It is recommended to transmit power at higher frequencies than power line frequencies. | Stabilized | 2014 | [292] | |
J2847/6_202009 | Defines the accepted limits for communication between an EV and an inductive battery charging system for WPT. | Revised | 2020 | [293] | |
J2836/6_201305 | Defines the communication cases that are used for EVs and the wireless EV supply equipment (EVSE) for wireless power transmission as defined in SAE J2954. It provides the communication requirements between the on-board charging system and wireless EVSE to support WEVSE detection, charging operation, and charging operation monitoring. | Revised | 2021 | [294] | |
IEC | IEC 61980-1 | Universal requirements. It introduces recommendations that apply to equipment to transmit power wirelessly using the inductive charging concept, to supply power to storage devices such as insulating batteries or to supply the power to the grid when needed. The areas presented in this issue are the characteristics for the desired safety limit of a supply device, communications between the EV and transmitter device to enable and control the WPT system, and specific EMFs compatibility requirements for a supply device. | Active, most current | 2020 | [295,296] |
IEC/TS 61980-2 | Presents particular conditions for communication between EVs and infrastructure in order to facilitate the charging in a WPT system. Work has also been done to reach the communication requirements for charging vehicles with two and three wheels, and communication requirements during bidirectional charging. This release does not address safety requirements during maintenance or for trolley buses and trucks designed for off-road use. | Active, most current | 2019 | [297] | |
IEC/TS 61980-3 | Specifies special requirements for the magnetic field wireless power transfer (MF-WPT) generated in the wireless charging system. Work has also been done to reach the communications requirements for required safety by a MF-WPT system, the requirements to assure efficient and safe MF-WPT power transfer, and specific EMFs compatibility requirements for MF-WPT systems. | Active, most current | 2019 | [298] | |
JARI | G106:2000 | Provides the general requirements to provide inductive charging for EVs. | Published | 2000 | [299] |
G108:2001 | Provides the software interface for the inductive charging system of EVs. | 2021 | |||
G109:2001 | Describes the use of the IPT system to transfer power wirelessly. It also defines universal requirements for the wireless charging process. | 2001 | [291,300] | ||
UL | UL9741 | Provides universal requirements for the interchange charging operation considering the bidirectional charging process to supply the power to the grid and feed traditional loads. | Active | 2017 | [9,301] |
UL-SUBJECT 9741 | Defines the requirements for each unidirectional and bidirectional operation for electric vehicles. Unidirectional operation supplies power from the utility grid to charge the electric vehicle battery. Bidirectional operation serves the same function but additionally provides power to the utility grid from the electric vehicle. | Active | 2021 | [302] |
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Mohamed, A.A.S.; Shaier, A.A.; Metwally, H.; Selem, S.I. An Overview of Dynamic Inductive Charging for Electric Vehicles. Energies 2022, 15, 5613. https://doi.org/10.3390/en15155613
Mohamed AAS, Shaier AA, Metwally H, Selem SI. An Overview of Dynamic Inductive Charging for Electric Vehicles. Energies. 2022; 15(15):5613. https://doi.org/10.3390/en15155613
Chicago/Turabian StyleMohamed, Ahmed A. S., Ahmed A. Shaier, Hamid Metwally, and Sameh I. Selem. 2022. "An Overview of Dynamic Inductive Charging for Electric Vehicles" Energies 15, no. 15: 5613. https://doi.org/10.3390/en15155613
APA StyleMohamed, A. A. S., Shaier, A. A., Metwally, H., & Selem, S. I. (2022). An Overview of Dynamic Inductive Charging for Electric Vehicles. Energies, 15(15), 5613. https://doi.org/10.3390/en15155613