2.2. Cisplatin and Carboplatin Drug Release over GZn-/GAg-Impregnated Hall Using Dialysis Membrane Technique
Based on the Cp and Cbpt adsorption study, the drug-to-nanocarrier ratio was fixed at 50.2 wt% GZn and GAg were impregnated over Hall. The percentage cumulative release profile of Cp and Cbpt from GZn-Hall and GAg-Hall nanocarriers was investigated under two physiologically relevant pH conditions (pH 6.6 and 7.4), simulating the tumor microenvironment and normal physiological pH, respectively (
Figure 2a,b). In case of the Cp release profile, both GZn-Hall and GAg-Hall formulations exhibited an initial burst release, regardless of the pH condition (
Figure 2a). This burst effect is typically attributed to the rapid desorption of loosely bound Cp molecules from the external surface of the Hall nanotubes. These molecules are not deeply encapsulated within the lumen but rather adsorbed on the outer walls through weak van der Waals forces or hydrogen bonding, which are easily disrupted in aqueous environments. Following this initial phase, the release profile transitions to a slower, sustained release, corresponding to the gradual diffusion of Cp from the inner tubular lumen. This biphasic release behavior is characteristic of halloysite nanotube-based delivery systems, where the encapsulation of drug molecules inside the lumen is more secure and governed by diffusion kinetics rather than surface desorption. Such a burst release is often associated with suboptimal encapsulation efficiency at the outer surface, especially when drug loading is performed under mild conditions or without additional capping or polymer coating strategies. Moreover, metal modification (e.g., with Zn or Ag) of the halloysite surface can slightly alter the surface charge or hydrophilicity but may not be sufficient to prevent the release of surface-bound drug molecules at early time points. Previous studies have similarly reported this phenomenon in Hall-based drug delivery. For example, Fakhruddin et al. demonstrated that halloysite nanotubes exhibit a two-phase release pattern for various drugs, with the burst release attributed to surface-adsorbed molecules and the sustained phase linked to lumen entrapment and polymeric modifications [
20]. Therefore, strategies such as polymer coating, end-capping, or improved loading protocols may be required to reduce burst release and enhance controlled delivery performance. The percentage cumulative release profiles of Cbpt from GZn-Hall and GAg-Hall nanocomposites were evaluated at two different pH conditions (pH 6.6 and 7.4) (
Figure 2b). In contrast to the release pattern observed for cisplatin, carboplatin exhibited a moderate initial release phase, indicating reduced burst release from both GZn-Hall and GAg-Hall systems. This suggests more stable entrapment and possibly deeper localization of Cbpt molecules within the nanotube structure. Among the two formulations, GAg-Hall demonstrated a more sustained and controlled release behavior, particularly under acidic conditions (pH 6.6), which may be attributed to stronger coordination or ionic interactions between Ag-modified halloysite surfaces and the carboplatin molecule. Cbpt, with its bidentate dicarboxylate ligand, tends to form stable complexes that favor encapsulation in confined environments like the halloysite lumen. This supports the hypothesis that a substantial portion of Cbpt is preferentially loaded into the inner lumen rather than loosely adsorbed on the outer surface. The geometrical structure and lower reactivity of carboplatin, compared to cisplatin, further limit its premature release from surface-bound positions. The slow hydrolysis rate and higher aqueous stability of carboplatin also contribute to enhanced retention within the halloysite lumen, ensuring that drug diffusion is primarily governed by matrix-controlled release mechanisms. Recent studies reinforce this mechanism of action. For instance, carboplatin-loaded nanocarriers demonstrated a gradual release profile when internalized within tubular nanostructures, highlighting the importance of molecular confinement and host–guest interaction in determining drug release dynamics [
21]. In addition, functionalization with noble metals like Ag may contribute to improved drug stabilization and delayed diffusion due to increased surface affinity and possible chelation effects. Overall, the observed lower burst and more sustained release profile in GAg-Hall underscores its potential for improved pharmacokinetic behavior in cancer therapy, particularly in targeting tumors under mildly acidic environments.
Cp and Cbpt encapsulated into Zn-modified halloysite nanotubes (GZn-Hall) at various pH conditions (pH 5.0, 6.6, 7.4, 9.0, and 10.5) was subjected to PEGylation, and their release behaviors were evaluated under pH 6.6 (
Figure 2c,d). The release profiles revealed that PEGylation significantly reduced the initial burst release for all formulations, indicating that the polyethylene glycol (PEG) coating played a critical role in regulating drug diffusion from the nanotube matrix. PEG chains are known to form a hydrated barrier on the nanocarrier surface, which hinders immediate solvent penetration and restricts the fast desorption of surface-bound drug molecules, thus ensuring a more gradual and sustained release profile [
22]. Among the PEGylated samples, the highest cumulative release was observed for Cp adsorbed at pH 6.6 (14.5%) and pH 5.0 (12.2%) (
Figure 2c). These results suggest that slightly acidic conditions favor efficient encapsulation of Cp within the halloysite lumen, possibly due to enhanced electrostatic and coordination interactions between protonated halloysite surfaces and the neutral platinum complex. In contrast, the samples prepared at higher pH levels (pH 9.0 and 10.5) exhibited significantly lower release percentages (12.0% and 8.75%, respectively), which may be attributed to the weaker interaction and less effective loading of Cp under basic conditions. At higher pH, deprotonation of halloysite surface groups likely leads to increased electrostatic repulsion or competition from hydroxyl ions, preventing strong drug–carrier association. Importantly, the PEG coating proved effective in wrapping the halloysite nanotube, serving as a physical barrier that controls drug diffusion regardless of the initial loading pH. This suggests that PEGylation not only improves biocompatibility and colloidal stability of the nanocarrier but also provides an additional layer of release modulation, especially beneficial for drugs with rapid desorption tendencies like Cp. Recent findings support these observations. For example, PEGylated nanoclays and nanotubes significantly enhance sustained release profiles of chemotherapeutic agents by reducing premature leakage and improving circulation stability [
23]. This affirms that PEGylation is an effective post-modification strategy for halloysite-based drug delivery systems, especially when Hall used to fine-tune pH-responsive release in tumor-specific conditions.
Cbpt was encapsulated onto Zn-modified halloysite nanotubes (GZn-Hall) at various pH levels (pH 5.0, 6.6, 7.4, 9.0, and 10.5), followed by PEGylation to enhance the stability and control the release of the drug at pH 6.6 (
Figure 2d). The order of Cbpt was in the following order: Cbpt/ GZn-Hall (pH 6.6) ˃ Cbpt/GZn-Hall (pH 7.4) ˃ Cbpt/GZn-Hall (pH 9.0) ˃ Cbpt/GZn-Hall (pH 5.0) ˃ Cbpt/GZn-Hall (pH 10.5). The release data demonstrated that PEGylation significantly attenuated the burst release of Cbpt, similar to cisplatin across all formulations, affirming the barrier effect of polyethylene glycol chains in moderating premature drug diffusion. The hydrophilic and flexible nature of PEG likely forms a semi-permeable layer over the nanotube surface, which slows solvent infiltration and drug efflux, especially for weakly interacting or surface-bound drug fractions. Among the samples, Cbpt encapsulated at pH 6.6 exhibited the highest cumulative release (4.5%), slower than cisplatin, followed by the pH 7.4-loaded sample (3.3%). These findings suggest that near-neutral conditions optimize Cbpt loading, likely due to favorable coordination or hydrogen bonding interactions between the drug and the halloysite lumen or Zn-modified surface. In contrast, the samples prepared at extreme pH conditions—pH 5.0 (2.6%) and pH 10.5 (2.3%)—showed significantly lower release. At acidic pH, the increased protonation may lead to reduced interaction with the dicarboxylate ligand of carboplatin, limiting efficient entrapment. Similarly, under basic conditions, competition with hydroxide ions and surface deprotonation may hinder drug adsorption and promote weakly bound states. The overall release percentages for Carbpt were markedly lower than those for Cp under comparable PEGylated GZn-Hall formulations, indicating fundamental differences in drug–carrier interaction strength, size, and hydrolysis kinetics. Carboplatin’s more stable, less reactive structure may account for its slower release, as it lacks the rapid aquation and surface desorption behavior observed in cisplatin. While PEGylation successfully minimizes the burst phase in both cases, the nature of the loaded drug profoundly influences release efficiency, even within the same nanocarrier matrix. Recent studies support these observations. As highlighted by our previous work, PEGylation of inorganic nanocarriers substantially improves the retention and pH-responsiveness of anticancer drugs by tuning the surface hydrophilicity and creating steric hindrance, leading to improved sustained release profiles [
24]. This underscores the potential of PEG-functionalized halloysite systems in precision drug delivery, particularly when tailored according to the physicochemical characteristics of specific chemotherapeutics.
2.3. Kinetics of Cisplatin and Carboplatin Drug Release Using the Korsmeyer–Peppas Model
The cisplatin and carboplatin release profiles at different pH and formulations were examined using the Korsmeyer–Peppas model, expressed using the equation:
where R% is the cisplatin and carboplatin drug percentage release at time (t), and k and n are the kinetic rate constant and the release exponent, respectively. The kinetic parameters with their 95% confidence intervals and regression coefficient (R
2) are presented in
Table 1.
The kinetic profile of Cp/GZn-Hall/PEG formulations prepared at different pH values (5, 6.6, 7.4, 9.0, and 10.5) was studied for cisplatin and carboplatin release. In the case of cisplatin formulation, the rate of Cp release, which is determined by the release constant, is inversely dependent on the pH values; however, at pH = 9.0, the rate of drug release showed a different trend, being higher than at pH = 7.4. On the other hand, the release exponent (n) signified a non-Fickian mechanism (0.45 < 0.49, 0.59, 0.58, 0.68 < 0.89) for pH values of 6.6, 7.4, 9.0, and 10.5; at pH of 5.0, the drug release followed the Fickian (0.39 < 0.45) diffusion mechanism. The kinetic profile of Cbpt/GZn-Hall/PEG prepared at different pH values (5, 6.6, 7.4, 9.0, and 10.5) was studied. For the carboplatin-based formulation at different pH values, the rate of drug release showed an irregular pattern with increasing pH, with the highest rate of drug release at a pH of 9.0. Interestingly, the release exponent for all the drugs formulation showed a Fickian (0.24, 0.31, 0.29, 0.15, 0.14 < 0.45) diffusion mechanism. The kinetic profiles of green Zn and Ag formulations—Cbpt/GZn-Hall/PEG, Cp/GZn-Hall/PEG, Cbpt/GAg-Hall/PEG, and Cp/GAg-Hall/PEG—were studied. Interestingly, for the Cbpt and Cp formulations at the tumor acidic pH of 6.6, the rate of drug release depends on the formulation, with Cp/GZn-Hall/PEG and Cp/GAg-Hall/PEG showing the highest rates of drug release compared to Cbpt/GZn-Hall/PEG and Cbpt/GAg-Hall/PEG, evident from their highest drug release rate constant. The drug release exponent (n) for all these drug formulations is <0.45, confirming that the drug release mechanism follows the Fickian diffusion mechanism. Additionally, the regression coefficient for all the drugs formulation is >0.85, which confirms that their drug release mechanism is adequately represented by the Korsmeyer–Peppas model.
2.4. Cytotoxicity Study of Nanoformulations Against HeLa and HFF-1 Cells
The cytotoxic effect of GZn, GAg, GPtNPs, and GPt/GZn-Hall was studied against HeLa and HFF-1 cells at 24 h and 48 h using different concentrations in the range of 15,625–1000 µg/mL (
Figure 3). GAg NPs showed the highest cytotoxicity than GZn and GPt nanoparticles on both HeLa and HFF-1 cells. GZn and GPt NPs showed highest cell viability and therefore the least cytotoxic effect on HeLa cells. Noticeably, GAg demonstrated high cytotoxicity in both HeLa and HFF-1 cells, reducing cell viability between studied lower to higher concentrations 15,625–250 μg/mL in HFF-1 at 24 h and 48 h, consistent with Liao et al. [
25], who reported AgNPs inducing ROS-mediated damage in normal and cancer cells with low IC
50 values (e.g., ~10–20 μg/mL in fibroblasts). In contrast, GPt/GZn-Hall demonstrated safe trends with higher IC
50 values (
Table 2), reflecting lower inherent toxicity as supported by Berehu et al. [
26] on biogenic ZnO NPs, showing minimal harm to normal cells at high doses.
The cytotoxic activity of the Zn-impregnated Hall nanocarrier, along with Cbpt and Cp functionalization, was studied against HeLa and HFF-1 cells (
Figure 4a–d). In HeLa cells, Cbpt/GZn-Hall/PEG and Cp/GZn-Hall/PEG demonstrated a dose-dependent cytotoxic effect. At the same time, the free Cp drug remains more cytotoxic than Cbpt at 24 h (
Figure 4a). Cbpt/GZn-Hall/PEG performed much better in HeLa cells at 48 h in comparison to free Cbpt, with low cell viability at concentrations of 4–125 µg/mL (62.35%), 250 µg/mL (30.02%), 500 µg/mL (19.5%), and 1000 µg/mL (7.9%) (
Figure 4b). The increased cytotoxicity suggests a synergistic action between the zinc nanoparticles and carboplatin, possibly due to ROS production, as reported in earlier studies concerning ZnO NPs [
27]. For example, one study reported that ZnO NPs produced using Gracilaria edulis extract through a biogenic route exhibited strong anticancer activity against SiHa cervical cancer, with an IC
50 of 35 µg/mL, attributed to apoptosis facilitated by ROS [
28]. In contrast to their study, which used ZnO NPs only, our formulation incorporates carboplatin, exhibiting increased cytotoxicity while maintaining a controlled release profile, as verified by visual measurements of the sustained cytotoxic outcome through cell viability graphs. This controlled release is vital, as it helps reduce the acute toxicity spikes associated with free carboplatin, which could significantly elevate patient tolerability. Our results are comparable to those reported by Maheswaran et al. [
29], who described the dose- and time-dependent cytotoxicity of ZnO nanoparticles on HeLa cell viability, with IC
50 values of 50 μg/mL at 48 h and 25 μg/mL at 72 h. Interestingly, in HFF-1 cells, Cp/GZn-Hall/PEG remains toxic but exhibits less cytotoxicity than free cisplatin at both 24 h and 48 h, with a gradual increase in reductions in cell viability over time and in a dose-dependent manner (
Figure 4c,d). This aligns with Pinho et al. [
27] study, who found that ZnO-NPs induce dose- and time-dependent cytotoxicity in spermatogonia cells, supporting our observation of increased toxicity in normal cells. Cbpt/GZn-Hall/PEG and free carboplatin remain less cytotoxic than Cp/GZn-Hall/PEG. However, the same phenomenon of elevated cytotoxicity of Cbpt/GZn-Hall/PEG compared to free Cbpt is observed in HFF-1 cells, which indicates that the PEGYlated nanoformulation enhances the therapeutic efficacy of carboplatin, possibly due to improved drug stability and targeted delivery [
30].
The GAg-impregnated Hall (GAg-Hall) nanocarrier, as well as the Cp- and Cbpt-functionalized GAg-Hall-based formulations in HeLa and HFF-1 cells, are shown in
Figure 5. The Cbpt/GAg-Hall/PEG exhibited remarkable cytotoxicity in HeLa cells, reducing cell viability from 67.83% to 91.78% at concentrations 62.5–1000 µg/mL compared to free carboplatin (
p < 0.05). Similarly, the Cp/GAg-Hall/PEG showed significantly enhanced cytotoxicity at concentrations 125–1000 µg/mL, with mean differences of 2.006% (
p = 0.0024) and 5.093% (
p = 0.0272) compared to free cisplatin (
Figure 5a). These findings are consistent with studies demonstrating the synergistic effects of GAg-Hall-based formulations. For example, AgNPs synthesized using
Catharanthus roseus leaves extract inhibited HeLa (HeLa229) cell growth in a dose-dependent manner, primarily through apoptosis induction [
31]. However, unlike their study, which used AgNPs alone, our formulations combine AgNPs with carboplatin or cisplatin, amplifying cytotoxicity while leveraging the controlled release properties of the Hall-based clay matrix. This combination likely enhances cellular uptake and ROS generation, as AgNPs are known to disrupt mitochondrial function and induce DNA damage [
31].
In HeLa cells at 48 h (
Figure 5b), the zinc-based nanoformulations (e.g., Cp/GZn-Hall/PEG) effectively reduced cell viability starting from a concentration of 31.25 µg/mL (e.g., mean difference 36.96%,
p = 0.0156 vs. free cisplatin), demonstrating strong anticancer potential while remaining safe for normal HFF-1 cells at this dose with minimal viability reduction, highlighting excellent selectivity that could be optimized in future studies by focusing on a concentration of 31.25 µg/mL for targeted cervical cancer therapy. For GAg alone, a high cytotoxicity was observed (>50% kill from concentration 31.25 µg/mL in both HeLa and HFF-1) (
Figure 3), whereas GAg-Hall (with halloysite carrier) showed reduced toxicity at lower doses (safe up to concentration 62.5 µg/mL, viability > 80%) (
Figure 5). GAg exhibits high cytotoxicity even at low concentrations, as evidenced by significant reductions in cell viability when compared to GPt/GZn-Hall in HFF-1 cells at 24 h (e.g., concentration 15.625 µg/mL: 62.16%; concentration 31.25 µg/mL: 96.01%) and HeLa cells (e.g., concentration 31.25 µg/mL: 47.30%; concentration 62.5 µg/mL: 90.10%). In contrast, GAg-Hall shows dose-dependent cytotoxicity, with significant effects only at higher concentrations. In HFF-1 cells at 24 h, GAg-Hall’s cytotoxicity is notable at a concentration of 1000 µg/mL, and in HeLa cells at 24 h, between concentrations of 500 and 1000 µg/mL, indicating a threshold effect where cytotoxicity escalates at higher doses. This aligns with Barot et al. (2020) [
32], who found that silver nanoparticles immobilized on halloysite nanotubes (HNT/Ag) in dental composites exhibited no significant cytotoxicity on NIH-3T3 fibroblasts, indicating improved biocompatibility compared to free silver nanoparticles. GZn-Hall demonstrated safety in HFF-1 cells up to a concentration 4–125 µg/mL at both 24 and 48 h (
Figure 5c,d), with cell viability remaining above 50%, indicating low toxicity likely due to controlled zinc release from the halloysite carrier [
32]. From concentrations 250 to 1000 µg/mL, it became toxic, reducing viability below 50% in a dose-dependent manner, consistent with cumulative zinc ion loading [
25]. In contrast, PEG exhibited non-toxicity across all concentrations and time points, confirming its role as a biocompatible stabilizer without inducing cell death. Zn NPs significantly elevate intracellular ROS, induce mitochondrial dysfunction, and reduce GSH levels; these effects are seen in HeLa and other models—suggesting possible synergy with DNA-damaging agents [
33]. Ag NPs also promote ROS and ER stress, which can disrupt thiol antioxidant systems (TrxR/GSH), priming cells for further DNA damage from platinum drugs. The platinum context in drugs like cisplatin shows that lowering GSH or suppressing NRF2 increases cisplatin-DNA adducts and γH2AX signaling; GSH depletion experimentally raises cisplatin adducts. Therefore, any NP that depletes GSH or antioxidants can enhance Pt. In summary, both ZnO and Ag NPs can enhance ROS; Ag has an advantage by directly targeting TrxR/GSH, while ZnO’s strength lies in sustained ROS from ZnO dissolution and mitochondrial effects. Zn NPs and Ag NPs induce Pt-DNA adducts through different mechanisms. Ag NPs inhibit drug-efflux transporters P-gp/ABCB1 in MDR cells (size-dependent), which can increase intracellular drug retention—mechanistically beneficial for cisplatin/carboplatin [
34]. The dose-dependent cytotoxic effect of the zinc- and silver-based nanoformulations suggests that these carriers could serve as more effective and safer alternatives to traditional chemotherapy drugs, such as cisplatin and carboplatin, which are associated with severe side effects, including nephrotoxicity and drug resistance.
2.5. X-Ray Diffraction, Diffuse Reflectance UV-Vis Spectroscopy, and Nitrogen Adsorption Desorption Isotherm
In order to understand the adsorption/release behavior, the structural composition, and the crystallographic features of cisplatin-, carboplatin-, ZnO-, and AgNP-impregnated halloysites were investigated using X-ray diffraction (XRD) analysis (
Figure 6A(a–e)). The parent halloysite displayed characteristic reflections, including a moderate intensity peak at 2θ ≈ 12°, corresponding to the (001) basal plane, which is typically associated with the dehydrated tubular form of halloysite [
35]. Additional diffraction peaks observed at 20° and 24.9° were assigned to the (100) and (002) planes, respectively, confirming the preservation of the nanotubular structure after modification (
Figure 6A(a)). Upon impregnation with green-synthesized metal nanoparticles and Pt complex functionalization, both GZn-Hall and GAg-Hall samples exhibited additional peaks indicative of the successful impregnation of nanosized ZnO and AgNPs and Pt loading (
Figure 6A(b–e)). Carboplatin-loaded samples did not exhibit any discernible peaks corresponding to the crystalline form of carboplatin and ZnO (
Figure 6A(a,b)). The absence of these reflections may be attributed to the amorphous nature of the nanoformulated carboplatin or its uniform molecular-level dispersion on the halloysite surface. This phenomenon aligns with previous findings, where nanoencapsulation or strong surface interactions with inorganic carriers led to complete loss of drug crystallinity [
36]. The lack of detectable crystalline domains supports the hypothesis of effective nanoscale transformation of carboplatin, which may enhance its solubility, bioavailability, and controlled release behavior. The cisplatin-loaded GZn-impregnated halloysite displayed characteristic reflections at 2θ values near 31.7°, 34.4°, and 36.2°, consistent with the (100), (002), and (101) planes of hexagonal wurtzite ZnO, aligning well with previous studies on silver-coated zinc oxide nanoparticles (
Figure 6A(c)) [
37]. For silver-loaded halloysite, a prominent diffraction peak at 2θ ≈ 38.1° was attributed to the (111) plane of face-centered cubic AgNPs, confirming the formation of metallic silver nanocrystals within the clay matrix [
38]. The loading of cisplatin onto GZn-Hall and GAg-Hall resulted in the appearance of lower-intensity, broader reflections than carboplatin, suggesting partial crystallinity of the drug on both supports (
Figure 6A(d,e)). These broadened peaks may arise from the disordered distribution of cisplatin molecules and partial intercalation or surface adsorption onto the clay nanotubes, consistent with reports indicating reduced crystallinity of metal-based drugs upon nanoconjugation [
39]. The reduced intensity and broader nature of cisplatin peaks also point to nanoscale dispersion and weak long-range order, which is often observed in hybrid nanostructures designed for drug delivery. Overall, the XRD results validate the successful impregnation of green-synthesized ZnO and AgNPs, along with cisplatin and carboplatin, into the halloysite matrix. The structural changes observed, particularly the amorphization of carboplatin and partial crystallization of cisplatin, highlight the influence of nanocarrier interaction on drug physical state, which is a critical determinant of therapeutic performance.
Diffuse reflectance spectroscopy (DRS) in the UV-visible region was employed to investigate the chemical coordination state associated with GZn and GAg nanoparticles supported on Hall, as well as to understand their interaction with Cbpt and Cp (
Figure 6B(a–e)). The pristine Hall sample exhibited a characteristic absorption maximum at ~263 nm, which is commonly attributed to charge transfer transitions within the silica–alumina framework of halloysite, reflecting its layered tubular coordination structure [
40]. This band arises from ligand-to-metal charge transfer transitions involving oxygen to aluminum or silicon centers in the halloysite lattice (
Figure 6B(a)). Upon impregnation with green-synthesized zinc nanoparticles followed by Cbpt and Cp functionalization, the DRS spectra of GZn-Hall revealed a broadened absorption band extending from approximately 350 to 500 nm (
Figure 6B(b,c)). This spectral broadening at about 400 nm is indicative of ZnO formation. The tailing of the absorption into the visible range may be ascribed to the presence of ZnO nanoparticles with surface defects or oxygen vacancies, as well as the formation of small ZnO aggregates or clusters. Such defect-induced absorption has been reported in previous studies on biosynthesized ZnO, which exhibit localized surface states contributing to visible light absorption [
41]. The impregnation of ZnO into halloysite likely induces interfacial charge transfer and modifies the optical band gap, enhancing the material’s photoreactivity. Similarly, DRS analysis of the Cbpt and Cp functionalized GAg-Hall composite exhibited a distinct absorption profile with multiple features across the UV-visible range. Three prominent peaks were observed at ~217 nm, ~300 nm, and ~400 nm, while peak expansion occurred at 450–600 nm. The absorption at 217 nm is typically assigned to Ag
+ species, while the band at 300 nm is attributed to intermediate oxidation states (Ag
nδ+), and the broader peak centered around 400 nm corresponds to the surface plasmon resonance of metallic silver nanoparticles (Ag
0) [
42]. The peak at about 450–600 nm is ascribed due to AgO peak (
Figure 6B(d,e)). The presence of these bands confirms the coexistence of multiple oxidation states of silver in the green-synthesized sample, suggesting a mixed-valence silver environment. This multiphase distribution enhances the versatility of silver-loaded halloysite for redox-sensitive biomedical applications, including drug release and photothermal therapy. The interaction of cisplatin with GAg-Hall led to additional spectral features. Notably, a sharp absorption band at ~270 nm emerged in the DRS spectrum of the cisplatin-functionalized GAg-Hall composite (
Figure 6B(e)). This band is characteristic of the d–d transitions and ligand-to-metal charge transfer associated with the octahedral coordination geometry of cisplatin bound to the nanocarrier surface [
43]. The emergence of this band upon cisplatin loading implies successful complexation and electronic interaction between the Pt(II) center of cisplatin and the modified halloysite surface. Furthermore, the shift and enhancement of this band in the presence of GAg may reflect synergistic interactions between the silver species and the platinum drug, possibly mediated through coordination to the amine or chloride ligands of cisplatin. The surface effect of GZn, GAg, and Cbpt on Hall has been further characterized using XPS (
Figures S1 and S2). The full scan survey shows that the presence of various elements mainly related to PEG, GZn, Gag, and Cbpt were detected. In case of Cbpt/GZn-Hall, elements such as C, Na, O, Pt, Si, Al, and Zn were observed. C corresponds to the elements present in plant component and PEGYlation, Pt corresponds to carboplatin; Na, Si, Al and O correspond to Hall; while Zn and O correspond to GZn impregnated on Hall. The intense peaks at about 1024 and 1044 eV correspond to Zn 2p3/2 and Zn 2p1/2, indicating the presence of ZnO in the wurtzite structure. The O1s peak at about 533 eV indicates the presence of ZnO bonds (
Figure S1). In case of Cbpt/GAg-Hall/PEG, two peaks were observed at 368.3 eV and eV, correspond to Ag 3d5/2 and 3d3/2 binding energies, respectively (
Figure S2). The binding energies revealed the presence of Ag and AgO species. Overall, these spectroscopic signatures collectively affirm the successful functionalization of halloysite with GZn and GAg, as well as the subsequent anchoring of cisplatin onto the nanostructures.
The textural properties (surface area and pore size distributions) of Hall, GZn-Hall, and GAg-Hall were characterized using nitrogen adsorption–desorption analysis (
Figure 6C(a–c)). Hall exhibited a surface area of 77 m
2/g, a pore volume of 0.33 cm
3/g, and an average pore diameter of 17.7 nm, consistent with previous reports highlighting the high surface area of halloysite nanotubes (
Table 3) [
24]. Upon green zinc nanoparticle (GZn) impregnation, a notable reduction in surface area to 58 m
2/g and a slight decrease in pore volume to 0.31 cm
3/g were observed. Interestingly, the average pore size increased to 21.1 nm. Similarly, GAg-impregnated Hall showed a surface area of 55 m
2/g, a pore volume of 0.27 cm
3/g, and an average pore diameter of 20.2 nm. The observed decrease in surface area and pore volume upon GZn and GAg loading suggests partial pore blockage and surface occupation by the deposited nanoparticles, a phenomenon frequently reported in clay–metal nanocomposites [
44]. The concurrent increase in average pore size indicates that green-synthesized metal nanoparticles not only adhere to the external surface but may also deposit within the inner lumen and interlayer galleries of halloysite, potentially disrupting the tubular architecture and enlarging the effective pore dimensions. This dual effect reflects both surface adsorption and internal pore modification, highlighting the versatility of halloysite as a nanocarrier scaffold. Moreover, the use of green synthesis routes employing plant extracts likely facilitated the uniform and controlled deposition of metal nanoparticles, contributing to the observed changes in porosity and particle dispersion. This eco-friendly synthesis approach not only improves the biocompatibility of the resulting nanohybrids but also allows for better integration of therapeutic agents through synergistic structural and chemical modifications. Such structural alterations are beneficial for drug delivery applications, as they may enhance loading efficiency and modulate release kinetics, particularly for hydrophilic or moderately hydrophobic drugs like carboplatin. Overall, these findings confirm that green-synthesized Zn and Ag nanoparticles were successfully embedded into the halloysite matrix, altering its surface and pore characteristics in a manner conducive to targeted therapeutic delivery.
Zeta potential is a key indicator of the surface charge and stability of colloidal dispersions. High zeta potential (positive or negative) suggests strong repulsion, reducing aggregation and promoting colloidal stability. For our study, zetasizer was used to measure surface charge and stability of formulations to understand the in vitro anticancer activities.
Figure 6D shows the zeta potential measurements of GZn, GAg, GZn-Hall, GAg-Hall, Cbpt/GZn-Hall/PEG, Cp/GZn-Hall/PEG, Cbpt/GAg-Hall/PEG, and Cp/GAg-Hall/PEG. GZnNPs showed a lower negative zeta potential of −3.01 mV, while GAgNPs showed high negative zeta potential of −20.8 mV. The green-synthesized zinc nanoparticles (GZn) exhibited a comparatively lower surface potential, reflecting moderate stability in aqueous suspension. In contrast, the green silver nanoparticles (GAg) derived from
Tribulus terrestris demonstrated a more negative zeta potential, suggesting improved electrostatic repulsion and better colloidal dispersion. This trend aligns with previous reports where phytochemicals act as reducing and capping agents, influencing nanoparticle surface charge and dispersion properties [
45]. Upon impregnation of GZn and GAg into halloysite nanotubes, a notable increase in absolute zeta potential values was observed. The GZn-Hall formulation showed a positive shift +22.2 mV, indicative of surface interaction and potential protonation of hydroxyl groups on the halloysite surface. On the other hand, GAg-Hall displayed an increased negative surface potential (~−22 mV), highlighting the influence of silver nanoparticles on the outer siloxane layer of halloysite, which typically carries a negative charge in aqueous environments. Halloysite nanotubes with a high negative zeta potential exhibit strong electrostatic repulsion, minimizing aggregation. This repulsion enhances the physical stability of halloysite-based formulations in aqueous systems. Stable zeta potential values (typically 20–30 mV) are associated with good dispersion, repelling each other, and long-term colloidal stability. The observed high negative zeta potential of all formulation is mainly due to the clay composition. In general, the halloysite outer surface is composed of Si-O-Si groups, while the inner lumen surface of the tube contains aluminol (Al-OH) groups. During cisplatin or carboplatin functionalization, normal saline solution was used as the medium with pH of about 4.5–7.0. The presence of such a mild acidic to neutral medium tends to interact with the outer silica-rich surface of halloysite facilitating deprotonation of surface hydroxyl groups and releasing negative O
- charges, leading to observed high negative charges. In case of GZn-Hall, the observed positive charge could be attributed to the exposure of inner lumen surface to loading medium. The protonation of inner aluminol Al-OH groups leads to protonation (Al–OH
2+), contributing to such observed positive charges to the surface. The results demonstrate that the halloysite with zeta potential in the range between −20 and −40 mV, indicating good colloidal stability in water-based systems. The observed charge also confirmed the presence of electrostatic and van der Waals interactions between the impregnated metal oxide with nanocarrier [
46]. Further surface modification with PEGYlated Cbpt and Cp resulted in a shift toward more negative zeta potential values ranging from −24 mV to −27.6 mV. The increased surface negativity may be attributed to the presence of polyethylene glycol (PEG) chains and the adsorbed drug molecules, which contribute additional anionic groups to the nanocarrier surface. These values indicate strong electrostatic repulsion and good dispersion stability, which are essential for intravenous delivery systems to prolong circulation time and reduce opsonization. Overall, these findings confirm the critical role of green-based halloysite as a stabilizing carrier matrix and demonstrate the influence of phytogenic GZn and GAg metal nanoparticles and PEGYlation on the electrokinetic behavior of the nanocomposite systems in Cp and Cbpt adsorption, drug release, and in vitro studies.
2.7. High-Resolution Transmission Electron Microscope Analysis (HRTEM)
HRTEM analysis provides clear insight into the morphology and particle size of the GZn and GAg metal nanoparticles and their interaction with halloysite nanotubes.
Figure 8a–c illustrate zinc nanoparticles synthesized using
Tribulus terrestris extract, displaying semi-spherical morphology with an average lattice fringe spacing of 0.25 nm, which corresponds to the (101) plane of wurtzite ZnO. The ZnO nanoparticles appear as a large, aggregated mass, suggesting a tendency for agglomeration, which is common in biosynthesized nanomaterials due to the presence of phytochemicals acting as both reducing and stabilizing agents. The image displays regions with mixed contrast—less dense darker zones indicating higher electron density (possibly denser crystalline regions), and a central lighter region representing less compact or amorphous structures. This heterogeneity is often attributed to the natural variability in phytochemical composition from green synthesis. TEM images (
Figure 8d–f) show the GAgNPs exhibit predominantly spherical morphology with relatively uniform distribution. Based on the provided scale bar (20 nm), the particle sizes range approximately 5–20 nm, with the majority falling near the 10–15 nm range. The distinct lattice fringes of 0.24 nm match with the (111) plane of face-centered cubic Ag, in agreement with a recent report [
48].
The HRTEM images (
Figure 8g–i) depict the morphological characteristics of halloysite nanotubes impregnated with green-synthesized ZnO nanoparticles (GZn), derived from
Tribulus terrestris extract. TEM images of GZn-Hall demonstrate well-preserved tubular nanostructures, characteristic of pristine halloysite nanotubes. The observed diameters are typically in the range of 30–70 nm, with lengths extending up to 1–3 µm. In images (
Figure 8g–i), Zn nanoparticles impregnated on halloysite are not visibly distinguishable as discrete particles, indicating their ultrasmall size (<10 nm) or possible embedment within the nanotube walls. This behavior is consistent with previous studies where zinc ions or nanoparticles diffuse into the porous clay structure during in situ green synthesis, forming a uniform coating without agglomeration [
49]. Conversely, images (
Figure 8j–l) show that Ag nanoparticles anchored onto halloysite appear as well-defined spherical particles approximately 25 nm in size, predominantly located on the external surface of the nanotubes. However, both GZn and GAg NPs were successfully impregnated onto halloysite (Hall) at a constant 2 wt% metal loading. The enhanced absorption peaks and the detection of ZnO and multiple silver species (Ag
+, Ag
nδ+, and Ag
0) confirmed a variable impregnation of metal species within the Hall matrix. TEM analysis revealed that zinc existed predominantly in an ultrasmall nanoform, with particle sizes below 10 nm (undetectable by standard measurement). In contrast, silver nanoparticles appeared as spherical, densely distributed particles on the Hall surface, as supported by SEM-EDS and HRTEM analyses. Drug adsorption studies demonstrated that cisplatin (Cp) exhibited stronger affinity to the nanocarrier compared to carboplatin (Cbpt), which was further supported by the varying Cp-to-carrier adsorption ratios. Hall showed a notably higher adsorption capacity, in the range of 10–50 mg/g. Correspondingly, drug release profiles indicated a higher Cp release, consistent with its higher adsorption, whereas Cbpt exhibited a slower and more sustained release over 0.15–72 h, attributable to its lower yet effective encapsulation within the Hall lumen. In case of TEM images of the Cbpt/GZn-Hall (
Figure S5a), the characteristic elongated tubular morphology of halloysite is clearly observed, with the nanotubes arranged in a loosely entangled network. The tubes appear multi-walled, hollow, and are well-preserved following Ag impregnation and carboplatin loading. Nanosized Pt particles, likely originating from carboplatin decomposition, are seen deposited on the external layers and walls of the halloysite tubes. These CbPt nanoparticles are well dispersed compared to concentrated Cp as seen in Cp/GZn-Hall (
Figure S5b), indicating firm anchoring of Cbpt to the Hall surface, reflecting strong interaction or adsorption affinity toward the nanocarrier surface. The Pt particle sizes are estimated to be in the range of 2–5 nm, consistent with controlled nucleation on a confined nanocarrier substrate. HRTEM clearly delineates the inner lumen and wall thickness, providing insight into the available internal volume for Pt complex entrapment. Furthermore, the preserved tubular integrity, even after carboplatin loading and Ag impregnation, implies minimal structural collapse or aggregation, which is essential for maintaining colloidal stability in physiological environments. The lumen visibility suggests an accessible cavity for the encapsulated drug, potentially enabling controlled diffusion and pH-sensitive release, which is desirable for targeting tumor microenvironments [
49]. The successful conjugation of Cbpt with GAg-Hall is further supported by the morphological consistency observed in the TEM images, indicating uniform dispersion of drug molecules without significant crystallization or precipitation. This morphological homogeneity, alongside the layered architecture, underlines the suitability of GAg-Hall as a biocompatible, nanoscale reservoir for platinum-based anticancer drugs. While our findings provide important mechanistic insights, it is crucial to recognize that in vitro models do not fully reflect the tumor microenvironment (TME). Features such as hypoxia, nutrient gradients, ECM remodeling, and stromal and immune cell interactions are not well represented in 2D or 3D cultures. These factors impact drug penetration, nanoparticle distribution, and therapy response. Additional studies in animal models or patient-derived xenografts (PDX) are needed to confirm the clinical relevance of our results.