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Article

Research on Fault Diagnosis of Mechanical Bearings Based on Transfer Learning

by
Xinjian Gao
,
Yizhi Zhang
,
Enzhi Dong
,
Zhifeng You
,
Liang Wen
and
Zhonghua Cheng
*
Shijiazhuang Campus of Army Engineering University of PLA, Shijiazhuang 050003, China
*
Author to whom correspondence should be addressed.
These authors contributed equally to this work and should be considered co-first authors.
Sensors 2025, 25(24), 7446; https://doi.org/10.3390/s25247446 (registering DOI)
Submission received: 28 October 2025 / Revised: 20 November 2025 / Accepted: 26 November 2025 / Published: 7 December 2025
(This article belongs to the Special Issue Deep Learning Based Intelligent Fault Diagnosis)

Abstract

Intelligent fault diagnosis is a set of methods for the health monitoring of mechanical bearings. To address the problem of insufficient applicability of diagnostic models due to differences in the domain distribution between laboratory data and actual working conditions, this study constructs a complete transfer learning diagnostic system. Firstly, the Hilbert transform technique was introduced to extract time-domain and frequency-domain features, as well as periodic correlations and other indicators; then, three models, i.e., transfer learning (TL), gradient boosting machine (GBM), and random forest (RF), were used to classify the data and compare their accuracy. It was found that TL had the highest accuracy in testing, with an F1 score of 0.9631. In the transfer task of the target domain samples, compared with the direct application of the source domain model with a classification accuracy of 70.3%, the transfer learning method achieved a classification accuracy of 97.6%, and the transfer gain increased by 27.3 percentage points, proving the superiority of the model constructed in this paper. Finally, SHapley Additive exPlanations (SHAP) was used to provide a detailed explanation of the transfer learning model, and the basis for model decision making was revealed through feature importance analysis.
Keywords: fault diagnosis; Transfer Learning (TL); Gradient Boosting Machine (GBM); Random Forest (RF); SHapley Additive Explanations (SHAP); mechanical bearing fault diagnosis; Transfer Learning (TL); Gradient Boosting Machine (GBM); Random Forest (RF); SHapley Additive Explanations (SHAP); mechanical bearing

Share and Cite

MDPI and ACS Style

Gao, X.; Zhang, Y.; Dong, E.; You, Z.; Wen, L.; Cheng, Z. Research on Fault Diagnosis of Mechanical Bearings Based on Transfer Learning. Sensors 2025, 25, 7446. https://doi.org/10.3390/s25247446

AMA Style

Gao X, Zhang Y, Dong E, You Z, Wen L, Cheng Z. Research on Fault Diagnosis of Mechanical Bearings Based on Transfer Learning. Sensors. 2025; 25(24):7446. https://doi.org/10.3390/s25247446

Chicago/Turabian Style

Gao, Xinjian, Yizhi Zhang, Enzhi Dong, Zhifeng You, Liang Wen, and Zhonghua Cheng. 2025. "Research on Fault Diagnosis of Mechanical Bearings Based on Transfer Learning" Sensors 25, no. 24: 7446. https://doi.org/10.3390/s25247446

APA Style

Gao, X., Zhang, Y., Dong, E., You, Z., Wen, L., & Cheng, Z. (2025). Research on Fault Diagnosis of Mechanical Bearings Based on Transfer Learning. Sensors, 25(24), 7446. https://doi.org/10.3390/s25247446

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