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Article

An Industrial Fault Diagnostic System Based on a Cubic Dynamic Uncertain Causality Graph

1
Department of Computer Science and Technology, Tsinghua University, Beijing 100084, China
2
Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing 100084, China
*
Author to whom correspondence should be addressed.
These authors contributed equally to this work.
Sensors 2022, 22(11), 4118; https://doi.org/10.3390/s22114118
Submission received: 26 March 2022 / Revised: 23 May 2022 / Accepted: 23 May 2022 / Published: 28 May 2022
(This article belongs to the Topic Advanced Systems Engineering: Theory and Applications)

Abstract

This study presents an industrial fault diagnosis system based on the cubic dynamic uncertain causality graph (cubic DUCG) used to model and diagnose industrial systems without sufficient data for model training. The system is developed based on cloud native technology. It contains two main parts, the diagnostic knowledge base and the inference method. The knowledge base was built by domain experts modularly based on professional knowledge. It represented the causality between events in the target industrial system in a visual and graphical form. During the inference, the cubic DUCG algorithm could dynamically generate the cubic causal graph according to the real-time data and perform the logic and probability calculations based on the generated cubic DUCG models, visually displaying the dynamic causal evolution of faults. To verify the system’s feasibility, we rebuild a fault-diagnosis model of the secondary circuit system of No. 1 at the Ningde nuclear power plant based on the new system. Twenty-four fault cases were used to test the diagnostic accuracy of the system, and all faults were correctly diagnosed. The results showed that it was feasible to use the cubic DUCG platform for fault diagnosis.
Keywords: industrial fault diagnosis; cubic DUCG; causal inference; expert knowledge industrial fault diagnosis; cubic DUCG; causal inference; expert knowledge
Graphical Abstract

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MDPI and ACS Style

Bu, X.; Nie, H.; Zhang, Z.; Zhang, Q. An Industrial Fault Diagnostic System Based on a Cubic Dynamic Uncertain Causality Graph. Sensors 2022, 22, 4118. https://doi.org/10.3390/s22114118

AMA Style

Bu X, Nie H, Zhang Z, Zhang Q. An Industrial Fault Diagnostic System Based on a Cubic Dynamic Uncertain Causality Graph. Sensors. 2022; 22(11):4118. https://doi.org/10.3390/s22114118

Chicago/Turabian Style

Bu, Xusong, Hao Nie, Zhan Zhang, and Qin Zhang. 2022. "An Industrial Fault Diagnostic System Based on a Cubic Dynamic Uncertain Causality Graph" Sensors 22, no. 11: 4118. https://doi.org/10.3390/s22114118

APA Style

Bu, X., Nie, H., Zhang, Z., & Zhang, Q. (2022). An Industrial Fault Diagnostic System Based on a Cubic Dynamic Uncertain Causality Graph. Sensors, 22(11), 4118. https://doi.org/10.3390/s22114118

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