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Research on Detection Mechanism of Weld Defects of Carbon Steel Plate Based on Orthogonal Axial Eddy Current Probe

Hubei Key Laboratory of Modern Manufacturing Quantity Engineering, School of Mechanical Engineering, Hubei University of Technology, Wuhan 430068, China
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Author to whom correspondence should be addressed.
Sensors 2020, 20(19), 5515; https://doi.org/10.3390/s20195515
Received: 11 August 2020 / Revised: 24 September 2020 / Accepted: 24 September 2020 / Published: 26 September 2020
(This article belongs to the Section Physical Sensors)
The uneven surface of the weld seam makes eddy current testing more susceptible to the lift-off effect of the probe. Therefore, the defect of carbon steel plate welds has always been a difficult problem in eddy current testing. This study aimed to design a new type of eddy current orthogonal axial probe and establish the finite element simulation model of the probe. The effect of the probe structure, coil turns, and coil size on the detection sensitivity was simulated. Further, a designed orthogonal axial probe was used to conduct a systematic experiment on the weld of carbon steel specimens, and the 0.2 mm width and 1 mm depth of weld defects of carbon steel plates were effectively detected. The experimental results showed that the new orthogonal axial eddy current probe effectively suppressed the unevenness effect of the weld surface on the lift-off effect during the detection process. View Full-Text
Keywords: eddy current testing; carbon steel weld; orthogonal axial probe; lift-off effect eddy current testing; carbon steel weld; orthogonal axial probe; lift-off effect
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MDPI and ACS Style

Huang, L.; Liao, C.; Song, X.; Chen, T.; Zhang, X.; Deng, Z. Research on Detection Mechanism of Weld Defects of Carbon Steel Plate Based on Orthogonal Axial Eddy Current Probe. Sensors 2020, 20, 5515. https://doi.org/10.3390/s20195515

AMA Style

Huang L, Liao C, Song X, Chen T, Zhang X, Deng Z. Research on Detection Mechanism of Weld Defects of Carbon Steel Plate Based on Orthogonal Axial Eddy Current Probe. Sensors. 2020; 20(19):5515. https://doi.org/10.3390/s20195515

Chicago/Turabian Style

Huang, Linnan, Chunhui Liao, Xiaochun Song, Tao Chen, Xu Zhang, and Zhiyang Deng. 2020. "Research on Detection Mechanism of Weld Defects of Carbon Steel Plate Based on Orthogonal Axial Eddy Current Probe" Sensors 20, no. 19: 5515. https://doi.org/10.3390/s20195515

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