1. Introduction
Due to their specific quality and organoleptic characteristics, four types of Croatian dry-cured ham (
Istarski,
Krčki,
Dalmatinski and
Drniški pršut) have been legally recognized as an exceptional contribution to the gastronomic culture of European Union and marked with the labels of Protected Designation of Origin (PDO) and Protected Geographical Indications (PGI). Among them, only
Istarski pršut is marked with the PDO label, and its production from the beginning to the end of the process (including pig rearing) takes place in a geographical area defined by the PDO specification.
Istarski pršut is a highly appreciated dry-cured ham, especially in Croatia and other regional countries, therefore the PDO label guarantees its specific quality and attributes expected by consumers. Compared with the other three types of hams mentioned,
Istarski pršut is produced from pigs with a live weight over 160 kg. The hams are processed with pelvic bones and without skin and subcutaneous fat. Spices are used in the dry salting process, and the drying process is carried out without smoking [
1]. The PDO specification of
Istarski pršut also regulates the rearing of the animals. Only gilts and barrows (to avoid boar taint) of modern pig genotypes are allowed, except Pietrain (to avoid pale, soft and exudative–PSE meat). Animals must be at least 9 months old before slaughter.
It is well known that a variety of factors affect the final quality of dry-cured ham, but all of them are related to the characteristics of raw ham or processing technology. If the processing technology is standardized (as in the case of PDO products), the quality of the final dry-cured hams is primarily determined by the quality of the raw ham [
2]. The quality of the raw ham depends mainly on factors related to the pig (breed, genes, sex, age, weight, diet) as well as on the pre/post-slaughter treatment (loading, transport, stunning, bleeding, dehairing, scalding, cooling) [
2].
It is generally accepted that the meat of highly muscled pig genotypes, such as Pietrain (but also Belgian Landrace) are less suitable for the production of dry-cured ham due to the lower meat quality [
3]. Hogs susceptible to porcine stress syndrome often develop post-mortem PSE meat, which is manifested by abnormally pale color, soft texture, and extremely low water- holding capacity of the meat. Low carcass fat content, particularly intramuscular fat (IMF) is also a common feature of meat from highly muscled swine genotypes. A large number of studies have reported a negative effect of PSE meat and a positive effect of IMF content on sensory characteristics of dry-cured meat products such as marbling, flavor, juiciness and tenderness [
2,
4,
5,
6,
7,
8,
9]. The influence of pig genotype on the quality of raw ham destined for dry-cured ham production has also been widely studied [
10,
11]. Among the different pig genotypes that have been used to obtain the best quality of raw hams, the Duroc breed and especially its crossbreds frequently meet both muscle and fat quality criteria for dry-cured ham processing [
2,
12,
13,
14]. In addition, genes associated with the fatty acid composition and other important pork quality indicators in Duroc pigs have been recently identified and validated [
15,
16]. Although numerous studies have been conducted on the influence of genotype and, in particular, Duroc breed on the quality of different types of dry-cured ham, especially on its chemical profiles, only a few have been conducted on
Istarski pršut [
17,
18]. Moreover, few studies have been published on the free amino acid content of
Istarski pršut independent of the genotype effect [
19,
20], and there are no available data on the composition of total amino acids (free and peptide-bound) of
Istarski pršut.
Lipids are responsible for many desirable properties (contributing to the improvement of taste, tenderness and juiciness) of meat and meat products [
21]. However, they are also among the most chemically unstable components of meat, and are prone to degradation; especially in the processes of their hydrolysis and oxidation. Most authors recognize that the accumulation of free fatty acids (rich in unsaturated FAs) in the processes of lipid hydrolysis promotes their oxidation [
22,
23,
24]. However, some consider that these two processes are independent or even that some free FAs have antioxidant properties and long-chain free FAs “protect” against oxidation [
25]. In general, the oxidation processes can cause a non-microbial quality deterioration of meat and meat products, and their products have negative effects on the quality of meat and meat products [
26,
27]. However, in the case of dry-cured meat products, they also play an important role in the development of the typical flavor of the product, which is highly appreciated by consumers [
28]. The profile and ratio of chemical compounds formed by lipid oxidation depends largely on the lipid profile of the animals (which depends on genotype, sex, age, fatness, weight, diet etc.), but also on other numerous post-mortem factors such as: processing methods, storage conditions, type of ingredient, and presence and concentrations of pro- or antioxidants [
29]. All these numerous ante- and post-mortem factors affect the chemical profile of raw and processed meat. Although lipid oxidation has been intensively studied for decades, the mechanisms of lipid oxidation are not fully understood due to the complex reactions involved in this process and the different pathways and factors that influence it [
30].
As the technology of
Istarski pršut is very specific and unique compared to all other types of dry-cured ham around the world [
17] (e.g., final trimming of raw ham without skin and subcutaneous fat tissue, specificities in the use of spices etc.), it is expected that the chemical profile of matured
Istarski pršut will be significantly different from other ham varieties, regardless of the genotype of the pig. Because of these differences in processing technology, the influence of the Duroc breed on the chemical profile of
Istarski pršut could be significantly different from that of other types of dry-cured ham.
Consequently, the aim of this study was to determine the differences between two pig genotypes often used in the production of Croatian dry-cured ham types, in chemical properties of Istarski pršut, such as chemical proximate composition, amino acid (AA) and fatty acid (FA) composition, as well as the influence of processing technology on the FA profile of mature hams. Particular emphases are placed on the FA composition of both raw and mature ham, and its influence on the level of lipolysis (acid value) and lipid oxidation (peroxide value and TBARS test) of Istarski pršut of both pig genotypes.
3. Materials and Methods
3.1. Raw Ham Selection and Processing
Raw ham (purchased at the market) selection and shaping: The raw hams used in this study were obtained from the 20 pigs of two different genotypes (5 gilts and 5 barrows per genotype), raised in the same pen (same farm) under the same conditions and fed ad libitum with the same commercial feed. Genetic background of the animals (10 of each genotype) was as follows:
The animals were 12 months old at slaughter when they reached an average live slaughter weight of 182.9 kg for genotype 1 and 186.3 kg for genotype 2. Average hot carcass weights were 151.2 kg and 154.4 kg, and killing out percentage were 82.64% and 82.89%, for genotype 1 and genotype 2, respectively. After slaughtering, in accordance with the industry-accepted procedure, the hams were removed from the carcasses according to the Istrian manner (PDO specification). The hams were separated between the last lumbal (v. lumbales) and first sacral vertebra (v. sacrales). The pelvic bones such as os ilium, os ischii and os pubis, were left in the ham and only the sacrum (os sacrum) and caudal vertebra (v. caudales) were removed. The leg was cut at the ankle (a. tarsi) so that in connection with the tibia and fibula remains the proximal row (talus and calcaneus) of the ankle bones. On the lateral and medial side of the ham, the skin and subcutaneous adipose tissue were removed to a height of 10–15 cm proximal to the ankle. The hams treated in this way are characteristically long and closed surfaces. After shaping the raw ham, weights of genotype 1 and genotype 2 were 14.58 kg and 14.91 kg, respectively. All left hams from each carcass were subjected to processing, and the right ones were used to take samples of raw ham (fresh muscles).
Ham processing (20 left hams): Immediately before salting, the hams were vigorously massaged by hand to remove residual blood, especially from the femoral artery (a. femoralis) and other visibly bloody areas. In the process of dry salting, hams were salted with a mixture of coarse and ground sea salt (in a 70:30 ratio) and spices (4.5% per kg of NaCl) such as ground black pepper, garlic and laurel. Salting was done by hand, firmly rubbing the dry-salt mixture (0.6–0.7 kg per ham) on the surface of the hams, after which they were left on the shelves for 21 days at a temperature of 2–5 °C. During the 21 days of salting period, the hams were rotated twice. After the salting phase, the hams were washed with cold water, to remove excess salt, and left to drain for 24 h. After draining, hams were rubbed with ground pepper and then subjected to the drying process. The drying process was carried out under natural climate conditions (the drying rooms were exposed to dominant winds) for 6 months at the temperature of 12–15 °C and relative humidity of 65–75%. After the salting and drying phases, when the hams lost about 35% of their initial weight, they were moved to the ripening phase for the next 9 months, under the stable microclimate at a temperature up to 18 °C and relative humidity of 70–75%.
After 15 months of processing, the mature hams of genotype 1 and genotype 2 were weighing 8.58 kg and 8.89 kg, respectively. At the beginning and the end of the process the pH of the m. semimembranosus was measured using the pH meter CPC-501 ELMETRON (ELMETRON ©, Zabrze, Poland) equipped with a combined puncture pH electrode, OSH 12-01.
3.2. Sampling
A longitudinal section from tuber ishiadicum to tuber calcanei of the hams, both raw and matured was made, and the samples (approximate 200 g in weight) composed mainly of m. semimembranosus, m. semitendinosus and m. bicep femoris muscles were taken (all visible fat and connective tissue from the samples were removed). Samples were individually vacuum packaged, coded, frozen and stored at −20 °C until analysis. By the end of the first week after freezing, both raw and matured samples were analyzed (to avoid chemical changes caused by storage). Before analysis, the samples were thawed for 24 h at 4 °C and homogenized.
3.3. Chemical Analyses
Proximate chemical analysis and fatty acid analysis were carried out on both raw and matured samples of lean ham. Determination of amino acids and lipolysis and lipid oxidation indicators were carried out only on matured samples of lean ham. Only the samples of raw and matured hams of (LWxL)xD genotype were used to assess the effect of processing on the proximate chemical composition and FA composition of Istarski pršut.
Moisture, fat and protein contents, as well as sodium chloride content were determined according to methods recommended by the AOAC [
67]. Results were expressed as wt% of sample.
The AA content was determined according to Holló et al. [
68] in an automatic amino acid analyzer (INGOS AAA 400, INGOS Ltd., Prague, Czech Republic) of the previously hydrolyzed proteins using reusable Pyrex hydrolysis tubes. In case of the AA containing sulfur performic acid, oxidation was made before hydrolysis according to Csapó et al. [
69]. Samples are filtered and stored at −25 °C until the analysis by ion exchange column chromatography. The determination of amino acids was performed with post column derivatization by ninhydrin with photometric detection at 570 nm for all amino acids and 440 nm for proline. Results were expressed as g AA/100 g sample as well as g AA/100 g proteins.
Analysis of FA methyl esters was determined by gas chromatography according to ISO 12966-2 method [
70]. Each sample’s fat was extracted using solvent petroleum ether (User Manual Soxtec System 2047 SoxCap) according to ISO 1443 method [
71]. All lipid extracts were evaporated to dryness with nitrogen stream at 35 °C and stored at −18 °C until preparation of their fatty acid methyl esters (FAMEs). Lipids were transesterified under sequential alkali- and acid-catalyzed conditions by heating in methanol solution. After esterification, FAMEs were isolated by extraction with isooctane according to ISO 12966-2 method [
70] and stored at −18 °C until chromatographic analysis. Separation and quantification of the FAMEs was carried out using a gas chromatograph, GC-Shimadzu, Model: GC-2010 Plus (Shimadzu Corporation, Duisburg, Germany) equipped with a flame ionization detector and an automatic sample injector AOC-5000 Shimadzu, and using an Agilent J & W DB 23-fused silica capillary column (60 m, 0.25 mm i.d., 0.25 μm film thickness). The chromatographic conditions were as follows: initial column temperature 60 °C held for 1 min, then increased at 7 °C/min to 215 °C and held 30 min. The injector and detector were maintained at 250 and 260 °C, respectively. Nitrogen was used as carrier gas at a constant flow-rate of 1.50 mL/min, with the column head pressure set at 179.9 kPa. The split ratio was 1:80 and 1 μL of the solution was injected. Individual FAMEs were identified by comparing their retention times with those of authenticated standards. Results are expressed as a percentage (%) of particular fatty acid on total fatty acids.
Acid value (AV), as an equivalent of the amount of free fatty acids, was used as an indicator of lipolysis. The acid value was determined according to ISO 660 method [
72] and expressed as mg KOH/g fat.
Level of lipid oxidation was assessed by the determination of peroxide value (primary oxidation) and by the thiobarbituric acid assay (secondary oxidation). Peroxide value (PV) was determined according to the method recommended by AOAC [
73], and expressed as meq/kg fat. Thiobarbituric acid (TBA) assay was conducted according to Lemon [
74]. Absorbance at 538 nm was measured by a SPECORD 200 spectrophotometer (Analytic Jena AG, Germany). A calibration curve was developed using 0, 0.01, 0.02, 0.03, 0.04 and 0.05 μmol of malondialdehyde (MDA). TBARS values were expressed as mg of MDA equivalents/kg sample.
All the analyses were done in duplicate, except for AV, PV and TBARS, which were done in three replicates of each sample, and the average score for each sample was used for statistical analysis.
3.4. Statistical Analysis
Discriminant analysis and correlations were performed for all data collected. The categorial variables were the pork genotypes (coded as 1 (LWxL) & 2 (LWxL)xD), respectively. To determine the influence of pork genotype and processing on the scale factor of different factors and to create sample grouping, principal component analysis (PCA) was performed using XLSTAT 2016 software (Addinsoft, Paris, France). PCA was applied as a well-known technique for tracking and detecting similarities and/or differences in multivariate processes because it allows for the assessment of variability through dimensionality reduction. PCA was used to track overall process variability in amino-acid and fatty acid composition for two genotypes, as well as for the process stage.