Search Results (20)

Alkaline treatment is well suited for extracting high-molecular-weight hemicelluloses, specifically hardwoods xylans, which, due to their polymer structure and chemical characteristics, enable the production of films with desirable mechanical, barrier, and optical properties for packaging applications. Despite its relevance, the optimization of antisolvent addition has received little attention in the literature. This study explores the use of eucalyptus industrial residue as feedstock, utilizing a statistical design to determine the optimal extraction conditions for hemicelluloses while minimizing the lignin content in the recovered liquor. The process uses alkali loads that are compatible with those in conventional Kraft pulp mills. Optimal extraction conditions involve a temperature of 105 °C, 16.7% NaOH charge, and 45 min at maximum temperature. The resulting liquor was subjected to ethanol precipitation under varying pH conditions (initial pH, 9, 7, 5, and 2) and different ethanol-to-liquor ratios (1:1 to 4:1). The acidification was performed using hydrochloric, sulfuric, and acetic acids. Ethanol served as the main antisolvent, while isopropyl alcohol and dioxane were tested for comparison. Results show that 2.3 ± 0.2% of xylans (based on oven-dry biomass) could be extracted, minimizing lignin content in the liquor. This value corresponds to the extraction of 15.6% of the xylans present in the raw material. The highest xylan precipitation yield (78%) was obtained at pH 7, using hydrochloric acid for pH adjustment and an ethanol-to-liquor ratio of 1:1. These findings provide valuable insight into optimizing hemicellulose recovery through antisolvent precipitation, contributing to more efficient biomass valorization strategies within lignocellulosic biorefineries. Full article

The development of biodegradable alternatives to petroleum-based packaging is essential for environmental sustainability. This study presents a novel approach to enhance the performance of hemicellulose-based films by fabricating xylan/polyvinyl alcohol (PVA) composites reinforced with zinc oxide nanoparticles (nano-ZnO). To address nano-ZnO agglomeration, sodium hexametaphosphate (SHMP) was utilized as a dispersant, while sorbitol improved film flexibility. The composite films were prepared via solution casting, and the effects of nano-ZnO content (0–2.5 wt%) on mechanical, thermal, and barrier properties were systematically evaluated. Results showed that at 2 wt% nano-ZnO loading, the tensile strength increased from 15.0 MPa (control) to 26.15 MPa, representing a 74% enhancement, while oxygen permeability decreased from 1.83 to 0.50 (cm³·μm)/(m²·d·kPa). Additionally, the thermal stability also improved due to hydrogen bonding and uniform nanoparticle dispersion. At this optimized loading, the hydrophobcity was also maximized, with the contact angle peaking at 74.4° and water vapor permeability decreasing by 18% (1.53·10⁻⁶·g·h⁻¹·m⁻¹·Pa⁻¹). Excessive nano-ZnO loading (>2 wt%) induced particle agglomeration, generating stress concentrators that disrupted the polymer–nanoparticle interface and compromised mechanical integrity. These findings highlight the potential of nano-ZnO-modified xylan/PVA films as sustainable, high-performance alternatives to conventional packaging. The synergistic use of SHMP and nano-ZnO provides a strategy for designing eco-friendly materials with tunable properties, advancing the use of biomass in food preservation applications. Full article

Petroleum-based food packaging causes environmental problems such as waste accumulation and microplastic generation. In this work, biobased films from stable polyelectrolyte complex suspensions (PECs) of xylan and chitosan (70 Xyl/30 Ch wt% mass ratio), at different concentrations of citric acid (CA) (0, 2.5, 5, 7.5 wt%), were prepared and characterized. Films were treated at two temperatures (135 °C, 155 °C) and times (30 min, 60 min) to promote covalent crosslinking. Esterification and amidation reactions were confirmed by Fourier Transform Infrared Spectroscopy and Confocal Raman Microscopy. Water resistance and dry and wet stress–strain results were markedly increased by thermal treatment, mainly at 155 °C. The presence of 5 wt% CA tended to increase dry and wet stress–strain values further, up to 88 MPa—10% (155 °C for 60 min), and 5.6 MPa—40% (155 °C for 30 min), respectively. The UV-blocking performance of the films was improved by all treatments, as was thermal stability (up to T_onset: 230 °C). Contact angle values were between 73 and 84°, indicating partly wettable surfaces. Thus, thermal treatment at low CA concentrations represents a good alternative for improving the performance of Xyl/Ch films. Full article

This paper analyzes the potential of coatings based on xylan derivatives and chitosan to provide barrier properties and antimicrobial protection for paper food packaging and also to substitute the synthetic materials currently used in the food packaging industry. Colloidal dispersions of xylan derivatives (hydrophobized xylan with alkyl ketene dimers—XyAKD—and acetylated xylan—XyAc) and a chitosan biopolymer (Ch) were applied as coatings in single and two successive layers on a paper substrate using a laboratory automatic film applicator. The assessment of the water and fatty compound barrier properties of coated paper samples showed differences in effectiveness among xylan derivatives and their combination with chitosan. Generally, xylan derivative coatings improved the barrier and antimicrobial features of coated papers compared with native xylan. However, important improvements were obtained by adding to the coating formula a chitosan biopolymer. Thus, the best barrier properties for water, water vapors, oils and greases were obtained for paper coated with the acetylated xylan and chitosan formula in a single layer, where values of 30 g/m².day for the water vapor transmission rate (WVTR), a 92.8° contact angle (CA) and a KIT rating of 8 were achieved. All coated paper samples exhibited the total inhibition of Bacillus sp. both after 24 and 48 h. Based on the obtained results in this study, one can conclude that the area of application of xylan hemicelluloses could be extended. Their utilization in appropriate chemical structures and combinations as coatings for paper can be a sustainable alternative for the food packaging industry. Full article

Hemicellulose has potential advantages in food packaging because of its abundant reserves, degradability and regeneration. However, compared with fossil-derived plastic films, hemicellulose-based films show inferior hydrophobicity and barrier properties because of their low degree of polymerization and strong hydrophilicity. Focusing on such issues, this work covers the modification of a xylan/polyvinyl alcohol (PVOH) film using 1,2,3,4-butane tetracarboxylic acid (BTCA) as esterifying agent. The thus prepared composite film was more compact owing to the esterification reaction with xylan and PVOH forming a crosslinked network structure and reducing the distance between molecular chains. The results showed that BTCA had a positive effect on the oxygen barrier, hydrophobicity and mechanical properties of the composite film. The tensile strength of the xylan/PVOH composite film with 10% BTCA content increased from 11.19 MPa to 13.99 MPa. A 20% BTCA loading resulted in an increase in the contact angle of the composite film from 87.1° to 108.2°, and a decrease in the oxygen permeability from 2.11 to 0.43 (cm³·µm)/(m²·d·kPa), corresponding to increase in the contact angle by 24% and a decrease in oxygen permeability by 80%. The overall performance enhancement indicates the potential application of such composites as food packaging. Full article

Based on the environmental concerns, the utilisation of hemicelluloses in food packaging has become a sustainable alternative to synthetic polymers and an important method for the efficient utilisation of biomass resources. After cellulose, hemicellulose is a second component of agricultural and forestry biomass that is being taken advantage of given its abundant source, biodegradability, nontoxicity and good biocompatibility. However, due to its special molecular structure and physical and chemical characteristics, the mechanical and barrier properties of hemicellulose films and coatings are not sufficient for food packaging applications and modification for performance enhancement is needed. Even though there are many studies on improving the hydrophobic properties of hemicelluloses, most do not meet environmental requirements and the chemical modification of these biopolymers is still a challenge. The present review examines emerging and green alternatives to acetylation for xylan hemicellulose in order to improve its performance, especially when it is used as biopolymer in paper coatings or films for food packaging. Ionic liquids (ILs) and enzymatic modification are environmentally friendly methods used to obtain xylan derivatives with improved thermal and mechanical properties as well as hydrophobic performances that are very important for food packaging materials. Once these novel and green methodologies of hemicellulose modifications become well understood and with validated results, their production on an industrial scale could be implemented. This paper will extend the area of hemicellulose applications and lead to the implementation of a sustainable alternative to petroleum-based products that will decrease the environmental impact of packaging materials. Full article

Xylan hemicelluloses are considered the second most abundant class of polysaccharides after cellulose which has good natural barrier properties necessary for foods packaging papers and films. Xylan exists today as a natural polymer, but its utilisation in packaging applications is limited and not sufficiently analysed. In this study, the performances of hardwood xylan hemicellulose in forming uniform films and as biopolymer for paper coatings were analysed. The xylan-coated paper and film samples were tested regarding their water, air, and water vapour permeability, water solubility, mechanical strength, and antimicrobial activity against pathogenic bacteria. Structural analyses of xylan hemicelluloses emphasised a high number of hydroxyl groups with high water affinity. This affects the functional properties of xylan-coated papers but can facilitate the chemical modification of xylan in order to improve their hydrophobic properties and extend their areas of application. The obtained results unveil a promising starting point for using this material in food packaging applications as a competitive and sustainable alternative to petroleum-based polymers. Full article

Cellulose materials and products are frequently affected by environmental factors such as light, temperature, and humidity. Simulated UV irradiation, heat, and moisture exposure were comprehensively used to characterize changes in cellulose nanopaper (NP) tensile properties. For the preparation of NP, high-purity cellulose from old, unused filter paper waste was used. Lignin and xylan were used as sustainable green interface engineering modifiers for NP due to their structural compatibility, low price, nontoxic nature, and abundance as a by-product of biomass processing, as well as their ability to protect cellulose fibers from UV irradiation. Nanofibrillated cellulose (NFC) suspension was obtained by microfluidizing cellulose suspension, and NP was produced by casting films from water suspensions. The use of filler from 1 to 30 wt% significantly altered NP properties. All nanopapers were tested for their sensitivity to water humidity, which reduced mechanical properties from 10 to 40% depending on the saturation level. Xylan addition showed a significant increase in the specific elastic modulus and specific strength by 1.4- and 2.8-fold, respectively. Xylan-containing NPs had remarkable resistance to UV irradiation, retaining 50 to 90% of their initial properties. Lignin-modified NPs resulted in a decreased mechanical performance due to the particle structure of the filler and the agglomeration process, but it was compensated by good property retention and enhanced elongation. The UV oxidation process of the NP interface was studied with UV-Vis and FTIR spectroscopy, which showed that the degradation of lignin and xylan preserves a cellulose fiber structure. Scanning electron microscopy images revealed the structural formation of the interface and supplemented understanding of UV aging impact on the surface and penetration depth in the cross-section. The ability to overcome premature aging in environmental factors can significantly benefit the wide adaption of NP in food packaging and functional applications. Full article

In this study, xylan–alginate-based films were reinforced with nanoclays (bentonite or halloysite) by the solvent casting technique. The effect of the nanoclay loadings (1–5 wt %) on various properties—mechanical, optical, thermal, solubility, water sorption, and water vapor permeability (WVP)—of the xylan–alginate films were examined for their application as food packaging materials. A 5 wt % loading of either bentonite or halloysite resulted in a 49% decrease of the WVP due to the impermeable nature of the silicate layers that make up both bentonite and halloysite. Thermal stability and solubility of the nanocomposite films were not significantly influenced by the presence of the nanoclays, whereas the optical properties were significantly improved when compared to neat xylan–alginate blend. In general, films reinforced with bentonite exhibited superior mechanical and optical properties when compared to both halloysite-based nanocomposite and neat films. Full article

A new type of sustainable light conversion nanocomposite film was fabricated by using carboxymethyl xylan as matrix and xylan-derived carbon dots (CDs) as both light conversion regents and nano reinforcements. The results demonstrate that CDs can not only significantly enhance the mechanical strength of the nanocomposite film because of chemical reaction between CDs and carboxymethyl xylan, but also impart the film with excellent optical properties. With 1.92 wt% CDs, the tensile strength and elastic modulus of the film are increased by 114.3% and 90.7%, respectively. Moreover, the film has typical excitation and emission spectra, enabling the efficient absorption of UV and the conversion of UV to blue light. This xylan-derived light conversion nanocomposite film is expected to be used in agricultural planting and food packaging. Full article

The main aim of this investigation was to study the interaction of sulfated xylans as antithrombotic substances with poly(ethylene terephthalate) (PET) model films as a model for blood contacting surfaces. The adsorption of sulfated xylans onto PET model films was studied as a function of pH and ionic strength using the quartz crystal microbalance with dissipation (QCM-D) technique. The application of positively charged polyethyleneimine (PEI) as an anchoring polymer was done to improve the adsorption. The hydrophilic/hydrophobic properties of functionalized PET surfaces were monitored by goniometry, whilst their elemental composition was determined by X-ray photoelectron spectroscopy. Sulfated xylans adsorbed favorably at pH 5 by physical interactions and by entropy gain driven adsorption. Higher ionic strengths of solutions improved adsorption, due to the reduction of electrostatic repulsive forces between PET surfaces and anionic xylans’ macromolecules. The intermediate PEI layer caused more extensive and stable adsorption due to Coulomb interactions. The surface modifications presented in this work provided important information regarding the adsorption/desorption phenomena between antithrombotic sulfated xylans and PET surfaces. The latter is of great interest when preparing advanced polymer composite material such as functional antithrombotic PET surfaces for blood-contacting medical devices and presents an extremely challenging research field. Full article

Pomegranate (Punica granatum L.) seed juice by-product (PSP) was added as reinforcing and antimicrobial agent to fish gelatin (FG) films as a promising eco-friendly active material for food packaging applications. A complete linkage analysis of polysaccharides in PSP showed xylan and cellulose as main components. This residue showed also high total phenolic content and antioxidant activity. Three formulations were processed by adding PSP to FG (0, 10, 30 wt. %) by the casting technique, showing films with 10 wt. % of PSP the best performance. The addition of PSP decreased elongation at break and increased stiffness in the FG films, particularly for 30 wt. % loading. A good compatibility between FG and PSP was observed by SEM. No significant (p < 0.05) differences were obtained for barrier properties to oxygen and water vapour permeability compared to the control with the incorporation of PSP, whereas water resistance considerably increased and transparency values decreased (p < 0.05). High thermal stability of films and inhibition against S. aureus were observed. The addition of PSP at 10 wt. % into FG was shown as a potential strategy to maintain the integrity of the material and protect food against lipid oxidation, reducing huge amounts of pomegranate and fish wastes. Full article

The effects of xylan extraction from birch kraft pulp on the manufacture and properties of cellulose nanofibril (CNF) films were here investigated. Hot water extractions of bleached and unbleached kraft pulps were performed in a flow-through system to remove and recover the xylan. After the extraction, the pulps were oxidized with 2,2,6,6-tetramethylpiperidine-1-oxyl radical (TEMPO) and fibrillated in a high-pressure microfluidizer. Compared to CNF from bleached kraft pulp, the CNF dispersions obtained from water-extracted pulps were less viscous and generally contained a higher amount of microfiber fragments, although smaller in size. In all cases, however, smooth and highly transparent films were produced from the CNF dispersions after the addition of sorbitol as plasticizer. The CNF films made from water-extracted pulps showed a lower tensile strength and ductility, probably due to their lower xylan content, but the stiffness was only reduced by the presence of lignin. Interestingly, the CNF films from water-extracted bleached pulps were less hydrophilic, and their water vapour permeability was reduced up to 25%. Therefore, hot water extraction of bleached birch kraft pulp could be used to produce CNF films with improved barrier properties for food packaging, while obtaining a high-purity xylan stream for other high-value applications. Full article

Lignin’s immiscibility with most polymers along with its unknown association behaviors are major factors that contribute to its disposal and processability for the production of materials. To fully utilize lignin, an improved understanding of its interaction with other materials is needed. In this study, we investigate the morphological and physicochemical properties upon the addition of reduced graphene oxide (rGO) as a function of material composition in a tertiary system comprised of lignin, cellulose and xylan. The main motivation for this work is to understand how the lignin molecule associates and behaves in the presence of other natural macromolecules, as well as with the addition of reduced graphene oxide. The fabricated biocomposites with and without rGO were investigated using Attenuated Total Reflectance Fourier Transform Infrared spectroscopy (ATR-FTIR), Scanning Electron Microscope (SEM) techniques, Thermogravimetric Analysis (TGA), and Differential Scanning Calorimetry (DSC). The results demonstrated that the regenerated films’ structural, morphological and thermal character changed as a function of lignin-xylan concentration and upon the addition of rGO. We also observed a dramatic change in the glass transition temperature and topography. Final analysis showed that the addition of rGO prevented the macromolecules to self-assemble through a reduction of π-π aggregations and changes in the cellulose crystallinity. Full article

In order to improve the strength of polyvinyl alcohol (PVA)/xylan composite films and endow them with ultraviolet (UV) shielding ability, TiO₂-KH550 nanoparticles was synthesized and added into the PVA/xylan matrix. The TiO₂-KH550 nanoparticle dispersed well in the 0.04% sodium hexametaphosphate (SHMP) solution under ultrasonic and stirring treatments. Investigations on the properties of the films showed that TiO₂-KH550 had the positive impact on improving the strength, moisture, and oxygen barrier properties of the composite films. The maximum tensile strength (27.3 MPa), the minimum water vapor permeability (2.75 × 10⁻¹¹ g·m⁻¹·s⁻¹·Pa⁻¹), and oxygen permeability (4.013 cm³·m⁻²·24 h⁻¹·0.1MPa⁻¹) were obtained under the addition of 1.5% TiO₂-KH550. The tensile strength of TiO₂-KH550 reinforced composite film was increased by 70% than that of the pure PVA/xylan composite film, and the water vapor and oxygen permeability were decreased by 31% and 41%, respectively. Moreover, the UV transmittance of the film at the wavelength of 400 nm was almost zero when adding ≈1.5~2.5% (weight ratio, based on the total weight of PVA and xylan) of TiO₂-KH550, which indicated the PVA/xylan composite films were endowed with an excellent UV light shielding ability. Full article