Search Results (5)

Geothermal energy, recognized as a sustainable and clean resource, is playing an increasingly critical role in the global shift toward low-carbon energy systems. Nevertheless, the exploitation of fractured geothermal reservoirs is often impeded by severe lost circulation during drilling, where conventional plugging materials fail under high-temperature, high-salinity, and high-pressure conditions due to inadequate mechanical strength, poor thermal resistance, and lack of self-adaptive sealing behavior. In response, self-healing materials have emerged as an innovative strategy for developing intelligent lost circulation control technologies. Herein, we report a novel self-healing gel (XFFD) synthesized via inverse emulsion polymerization using acrylamide (AM), acrylic acid (AA), p-nitroblue tetrazolium (PNBT), and modified silica nanoparticles (PAS). The resulting material exhibits exceptional thermal stability, with decomposition onset above 356 °C, as determined by thermogravimetric analysis. Rheological and mechanical assessments reveal outstanding viscoelasticity, moderate swelling capacity (4.17-fold in deionized water), and a high self-recovery efficiency of 91.15%, accompanied by a bearing strength of 3.65 MPa. Mechanistic investigations indicate that the autonomous repair capability stems from dynamic non-covalent interactions—primarily hydrogen bonding and ionic associations—enabled by amide and carboxyl groups within the polymer network. Sand bed filtration tests under simulated geothermal conditions (150 °C, 8% salinity) demonstrate that XFFD forms a robust sealing barrier with significantly shallower invasion depth compared to conventional materials such as sulfonated asphalt and calcium carbonate. This work presents an effective self-healing gel system that ensures reliable wellbore strengthening and fluid loss control in challenging high-temperature, high-salinity geothermal drilling operations. Full article

In petroleum exploration and production, lost circulation not only significantly increases exploration and development costs and operational cycles but may also lead to major incidents such as wellbore instability or even project abandonment. This paper constructs a polymer gel plugging system by optimizing high-molecular-weight polymers, crosslinker systems, and resin hardeners. The optimized system composition was determined as 1% polymer J-1, 0.3% catechol, 0.6% hexamethylenetetramine (HMTA), and 15% urea–formaldehyde resin. Experimental studies demonstrated that during the initial stage (0–3 days) at 120 °C, the optimized gel system maintained a storage modulus (G′) of 17.5 Pa and a loss modulus (G″) of 4.3 Pa. When the aging period was extended to 9 days, G′ and G″ decreased to 16 Pa and 4 Pa, respectively. The insignificant reduction in gel strength indicates excellent thermal stability of the gel system. The gel exhibited superior self-filling capacity during migration, enabling complete filling of fractures of varying sizes. After aging for 1 day at 120 °C, the plugging capacity of the gel system under water flooding and gas flooding conditions was 166 kPa/m and 122 kPa/m, respectively. Furthermore, a complete gel barrier layer formed within a 6 mm wide vertical fracture, demonstrating a pressure-bearing capacity of 105.6 kPa. This system shows good effectiveness for wellbore isolation and fracture plugging. The polymer gel plugging system studied in this paper can simplify lost circulation treatment procedures while enhancing plugging strength, providing theoretical support and technical solutions for addressing lost circulation challenges. Full article

Increasing concern over climate change has made Carbon Capture and Storage (CCS) an important tool. Operators use deep geologic reservoirs as a form of favorable geological storage for long-term CO₂ sequestration. However, the success of CCS hinges on the integrity of wells penetrating these formations, particularly legacy wells, which often exhibit significant uncertainties regarding cement tops in the annular space between the casing and formation, especially around or below the primary seal. Misalignment of cement plugs with the primary seal increases the risk of CO₂ migrating beyond the seal, potentially creating pathways for fluid flow into upper formations, including underground sources of drinking water (USDW). These wells may not be leaking but might fail to meet the legal requirements of some federal and state agencies such as the Environmental Protection Agency (EPA), Railroad Commission of Texas (RRC), California CalGEM, and Pennsylvania DEP. This review evaluates the impact of CO₂ exposure on cement and casing integrity including the fluid transport mechanisms, fracture behaviors, and operational stresses such as cyclic loading. Findings revealed that slow fluid circulation and confining pressure, primarily from overburden stress, promote self-sealing through mineral precipitation and elastic crack closure, enhancing well integrity. Sustained casing pressure can be a good indicator of well integrity status. While full-physics models provide accurate leakage prediction, surrogate models offer faster results as risk assessment tools. Comprehensive data collection on wellbore conditions, cement and casing properties, and environmental factors is essential to enhance predictive models, refine risk assessments, and develop effective remediation strategies for the long-term success of CCS projects. Full article

The heat extraction capacity of the self-circulation wellbore is usually small because of the limited heat exchange area. In the paper, the cluster horizontal well group technology was proposed to enhance the heat extraction capacity and decrease the unit cost. Based on the mathematical model of heat transfer, a numerical simulation model of wellbore self-circulation for heat extraction using cluster horizontal wells was established to study the influence of main factors on heat extraction capacity. The economic analysis of heat extraction and power generation was carried out according to the model of the levelized cost of energy. The results show that the enhancement of heat extraction capacity is limited after the injection rate exceeds 432 m³/d (1.59 MW/well). The inflection point of the injection rate can be determined as the design basis for injection-production parameters. When the thermal conductivity of formation increases from 2 to 3.5 W/(m·K), the heat extraction rate will increase 1.45 times, indicating that the sandstone reservoirs with good thermal conductivity can be preferred as the heat extraction site. It is recommended that the well spacing of cluster wells is larger than 50 m to avoid the phenomenon of thermal short circuit between wells, and the thermal conductivity of the tubing should be less than 0.035 W/(m·K) to reduce the heat loss of heat-carrying fluid in the tubing. Compared with a single well, a cluster horizontal well group can reduce the unit cost of heat extraction and power generation by 24.3% and 25.5%, respectively. The economy can also be improved by optimizing heat-carrying fluids and retrofitting existing wells. Full article

Self-circulation wellbore is a new technique for geothermal development in hot dry rocks (HDR), which uses a U-shape channel composed of tubing and casing as the heat exchanger. In this study, a self-circulation wellbore in HDR on a laboratory scale was built, and a serial of experiments were conducted to investigate the heat exchange law and the influencing factors on the heat mining rate of the wellbore. A similarity analysis was also made to estimate the heat-mining capacity of the wellbore on a field scale. The experimental results show that the large thermal conductivity and heat capacity of granite with high temperature can contribute to a large heat-mining rate. A high injection rate can cause a high convective heat transfer coefficient in wellbore, while a balance is needed between the heat mining rate and the outlet temperature. An inner tubing with low thermal conductivity can significantly reduce the heat loss to the casing annulus. The similarity analysis indicates that a heat mining rate of 1.25 MW can be reached when using a 2000 m long horizontal well section in a 150 °C HDR reservoir with a circulation rate of 602.8 m³/day. This result is well corresponding to the published data. Full article