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Keywords = trackless transportation

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17 pages, 1754 KiB  
Article
A Fuzzy Five-Region Membership Model for Continuous-Time Vehicle Flow Statistics in Underground Mines
by Hao Wang, Maoqua Wan, Hanjun Gong and Jie Hou
Processes 2025, 13(8), 2434; https://doi.org/10.3390/pr13082434 - 31 Jul 2025
Viewed by 246
Abstract
Accurate dynamic flow statistics for trackless vehicles are critical for efficiently scheduling trackless transportation systems in underground mining. However, traditional discrete time-point methods suffer from “time membership discontinuity” due to RFID timestamp sparsity. This study proposes a fuzzy five-region membership (FZFM) model to [...] Read more.
Accurate dynamic flow statistics for trackless vehicles are critical for efficiently scheduling trackless transportation systems in underground mining. However, traditional discrete time-point methods suffer from “time membership discontinuity” due to RFID timestamp sparsity. This study proposes a fuzzy five-region membership (FZFM) model to address this issue by subdividing time intervals into five characteristic regions and constructing a composite Gaussian–quadratic membership function. The model dynamically assigns weights to adjacent segments based on temporal distances, ensuring smooth transitions between time intervals while preserving flow conservation. When validated on a 29-day RFID dataset from a large coal mine, FZFM eliminated conservation bias, reduced the boundary mutation index by 11.1% compared with traditional absolute segmentation, and maintained high computational efficiency, proving suitable for real-time systems. The method effectively mitigates abrupt flow jumps at segment boundaries, providing continuous and robust flow distributions for intelligent scheduling algorithms in complex underground logistics systems. Full article
(This article belongs to the Special Issue Data-Driven Analysis and Simulation of Coal Mining)
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26 pages, 4212 KiB  
Article
Autonomous Driving of Trackless Transport Vehicles: A Case Study in Underground Mines
by Yunjie Sun, Linxin Zhang, Junhong Liu, Yonghe Xu and Xiaoquan Li
Sensors 2025, 25(10), 3189; https://doi.org/10.3390/s25103189 - 19 May 2025
Viewed by 845
Abstract
The introduction of autonomous vehicles in underground mine trackless transportation systems can significantly reduce safety risks for personnel in production operations and improve transportation efficiency. Current autonomous mining vehicle technology is characterized by complex algorithms and high deployment costs, which limit its widespread [...] Read more.
The introduction of autonomous vehicles in underground mine trackless transportation systems can significantly reduce safety risks for personnel in production operations and improve transportation efficiency. Current autonomous mining vehicle technology is characterized by complex algorithms and high deployment costs, which limit its widespread application in underground mines. This paper proposes a light-band-guided autonomous driving method for trackless mining vehicles, where a continuous, digitally controllable light band is installed at the tunnel ceiling to provide uninterrupted vehicle guidance. The light band is controlled by an independent hardware system and uses different colors to indicate vehicle movement status, enabling vehicles to navigate simply by following the designated light trajectory. We designed the necessary hardware and software systems and built a physical model for validation. The system enabled multiple vehicles to be guided simultaneously within the same area to perform diverse transportation tasks according to operational requirements. The model vehicles maintained a safe distance from tunnel walls. In GPS-denied environments, positioning was achieved using dead reckoning and periodic location updates at designated points based on the known light-band trajectory. The proposed method demonstrates high potential for practical applications. Full article
(This article belongs to the Section Vehicular Sensing)
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26 pages, 8006 KiB  
Article
Research on Downhole MTATBOT Positioning and Autonomous Driving Strategies Based on Odometer-Assisted Inertial Measurement
by Mingrui Hao, Xiaoming Yuan, Jie Ren, Yueqi Bi, Xiaodong Ji, Sihai Zhao, Miao Wu and Yang Shen
Sensors 2024, 24(24), 7935; https://doi.org/10.3390/s24247935 - 12 Dec 2024
Cited by 1 | Viewed by 1097
Abstract
In response to the current situation of backward automation levels, heavy labor intensities, and high accident rates in the underground coal mine auxiliary transportation system, the mining trackless auxiliary transportation robot (MTATBOT) is presented in this paper. The MTATBOT is specially designed for [...] Read more.
In response to the current situation of backward automation levels, heavy labor intensities, and high accident rates in the underground coal mine auxiliary transportation system, the mining trackless auxiliary transportation robot (MTATBOT) is presented in this paper. The MTATBOT is specially designed for long-range, space-constrained, and explosion-proof underground coal mine environments. With an onboard perception and autopilot system, the MTATBOT can perform automated and unmanned subterranean material transportation. This paper proposes an integrated odometry-based method to improve position estimation and mitigate location ambiguities for simultaneous localization and mapping (SLAM) in large-scale, GNSS-denied, and perceptually degraded subterranean transport roadway scenarios. Additionally, this paper analyzes the robot dynamic model and presents a nonlinear control strategy for the robot to autonomously track a planned trajectory based on the path-following error dynamic model. Finally, the proposed algorithm and control strategy are tested and validated both in a virtual transport roadway environment and in an active underground coal mine. The test results indicate that the proposed algorithm can obtain more accurate and robust robot odometry and better large-scale underground roadway mapping results compared with other SLAM solutions. Full article
(This article belongs to the Section Sensors and Robotics)
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17 pages, 6661 KiB  
Article
The Recent Progress China Has Made in Mining Method Transformation, Part I: Shrinkage Method Transformed into Backfilling Method
by Shuai Li, Lifeng Yu, Zhenyu Dan, Tubing Yin and Junyu Chen
Appl. Sci. 2024, 14(21), 10033; https://doi.org/10.3390/app142110033 - 3 Nov 2024
Cited by 3 | Viewed by 2342
Abstract
The shrinkage method is one of the earliest and most widely used mining methods in China’s underground mines, but shrinkage mining is often accompanied by a number of problems and safety hazards. With the continuous improvement of the filling process and filling material [...] Read more.
The shrinkage method is one of the earliest and most widely used mining methods in China’s underground mines, but shrinkage mining is often accompanied by a number of problems and safety hazards. With the continuous improvement of the filling process and filling material preparation and transportation technology, the application of trackless equipment such as drill jumbo and LHD (Load-Haul-Dump), and the continuous promulgation of mine safety and environmental protection policies, a large number of mines have transformed from the shrinkage method to the filling mining method. Suichang Gold Mine has improved its technical and economic indexes after transformation from the mine shrinkage method to the filling method. Its daily production capacity has increased from 30 t/d to 110 t/d, the dilution rate has decreased from 40% to 10%, the comprehensive recovery rate has increased from 95% to 98%, and the cost saving and revenue increase in the middle section of the test area of +180 m~+240 m has totaled 18,151,000 RMB. Full article
(This article belongs to the Topic New Advances in Mining Technology)
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20 pages, 7066 KiB  
Article
Traffic Congestion Scheduling for Underground Mine Ramps Based on an Improved Genetic Scheduling Algorithm
by Wenkang Miao and Xingdong Zhao
Appl. Sci. 2024, 14(21), 9862; https://doi.org/10.3390/app14219862 - 28 Oct 2024
Viewed by 1329
Abstract
The dispatching of trackless transportation on the ramp of underground metal mines is closely related to the transportation efficiency of daily production equipment, personnel, and construction materials in the mine. The current dispatching of trackless transportation on the ramp of underground metal mines [...] Read more.
The dispatching of trackless transportation on the ramp of underground metal mines is closely related to the transportation efficiency of daily production equipment, personnel, and construction materials in the mine. The current dispatching of trackless transportation on the ramp of underground metal mines is discontinuous and imprecise, with unscientific vehicle arrangement leading to low efficiency and transportation congestion. This paper presents this study, which puts forward a kind of trackless transportation optimization method that can fully make use of the ramp in the roadway, and the slow slope fork point can be used for the trackless transportation vehicle passing section to improve the efficiency of trackless transportation on the ramp. This study adopts the principles of fuzzy logic and uses interval-based positioning instead of real-time positioning to effectively reduce the spatial complexity inherent in the algorithm. At the same time, this research presents a modified genetic algorithm that incorporates a time-loss fitness calculation. This innovation makes it possible to differentiate traffic priorities between different types of vehicles, thus bringing the scheduling scheme more in line with the economic objectives of the mining operations. Various parameters were determined and several sets of simulation experiments were carried out on the response speed and scheduling effect of the scheduling system, resulting in a 10 to 20 percent improvement for different vehicles in the efficiency of underground mining transport operations. Full article
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16 pages, 5213 KiB  
Article
Fuzzy Neural Network PID-Based Constant Deceleration Control for Automated Mine Electric Vehicles Using EMB System
by Jian Li, Chi Ma and Yuqiang Jiang
Sensors 2024, 24(7), 2129; https://doi.org/10.3390/s24072129 - 27 Mar 2024
Cited by 4 | Viewed by 3183
Abstract
It is urgent for automated electric transportation vehicles in coal mines to have the ability of self-adaptive tracking target constant deceleration to ensure stable and safe braking effects in long underground roadways. However, the current braking control system of underground electric trackless rubber-tired [...] Read more.
It is urgent for automated electric transportation vehicles in coal mines to have the ability of self-adaptive tracking target constant deceleration to ensure stable and safe braking effects in long underground roadways. However, the current braking control system of underground electric trackless rubber-tired vehicles (UETRVs) still adopts multi-level constant braking torque control, which cannot achieve target deceleration closed-loop control. To overcome the disadvantages of lower safety and comfort, and the non-precise stopping distance, this article describes the architecture and working principle of constant deceleration braking systems with an electro-mechanical braking actuator. Then, a deceleration closed-loop control algorithm based on fuzzy neural network PID is proposed and simulated in Matlab/Simulink. Finally, an actual brake control unit (BCU) is built and tested in a real industrial field setting. The test illustrates the feasibility of this constant deceleration control algorithm, which can achieve constant decelerations within a very short time and maintain a constant value of 2.5 m/s2 within a deviation of ±0.1 m/s2, compared with the deviation of 0.11 m/s2 of fuzzy PID and the deviation of 0.13 m/s2 of classic PID. This BCU can provide electric and automated mine vehicles with active and smooth deceleration performance, which improves the level of electrification and automation for mine transport machinery. Full article
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31 pages, 13279 KiB  
Review
Research on the Design and Construction of Inclined Shafts for Long Mountain Tunnels: A Review
by Dongping Zhao, Huaiyu Tu, Qi He and Hua Li
Sustainability 2023, 15(13), 9963; https://doi.org/10.3390/su15139963 - 22 Jun 2023
Cited by 7 | Viewed by 5177
Abstract
In recent years, inclined shafts have been widely used in long mountain tunnels, but the corresponding design and construction technical specifications need to be improved. By means of literature statistics and actual cases, a comprehensive and systematic review is made on the tunnel [...] Read more.
In recent years, inclined shafts have been widely used in long mountain tunnels, but the corresponding design and construction technical specifications need to be improved. By means of literature statistics and actual cases, a comprehensive and systematic review is made on the tunnel profile, lining structure, construction and operation ventilation, construction methods, and machinery of inclined shafts for long mountain tunnels. The results show that: (1) The design of a gentle slope section of an inclined shaft with large longitudinal slope needs to be further improved; (2) When an inclined shaft is only used for ventilation in the operation stage, it is necessary to make full use of the natural wind and eliminate its adverse effects; (3) It is suggested to study the supporting parameters of an inclined shaft in order to realize the standardised design of the supporting parameters; (4) The space of an inclined shaft is narrow, and it has practical demand in improving the automation, intelligence, management, and dispatching level of transport vehicles. In the future, it is an inevitable trend for electric vehicles to replace fuel vehicles. It is necessary to carry out further research on inclined shaft longitudinal slope design, construction and operation ventilation design, and transportation mode. Full article
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14 pages, 2688 KiB  
Article
Optimization of Truck–Loader Matching Based on a Simulation Method for Underground Mines
by Jie Hou, Guoqing Li, Lianyun Chen, Hao Wang and Nailian Hu
Sustainability 2023, 15(1), 216; https://doi.org/10.3390/su15010216 - 23 Dec 2022
Cited by 11 | Viewed by 4124
Abstract
The choice of transportation system has an important impact on the production efficiency and economic behavior of underground mines. Trackless vehicle transportation has gradually become the main method in underground mines because mining companies have realized that mining efficiency can be improved using [...] Read more.
The choice of transportation system has an important impact on the production efficiency and economic behavior of underground mines. Trackless vehicle transportation has gradually become the main method in underground mines because mining companies have realized that mining efficiency can be improved using advanced vehicle mechanization and automation in the mining process. The extracted ore is loaded onto trucks by loaders in situ, then the trucks drive to ore passes for unloading Trucks load and unload ore in a cyclical manner between stopes and ore passes. Numerous trucks drive in tunnels simultaneously to achieve production targets, and there are interactions and influences among trucks, such as blocking and queuing, due to limited underground space. To address this issue, a transportation route model was built, and the ore transportation process was divided into three parts, including ore loading, truck transportation, and ore unloading. The simulation method was applied to optimize the number of loaders and trucks under the constraints of stope production capacity, transportation route and capacity, and vehicle capacity, to achieve the optimal vehicle utilization rate and transportation capability. The Monte Carlo simulation method was utilized to take the uncertainties of the transportation parameters into account to improve the robustness of the simulation results. The model was verified using the case study of an underground gold mine located in Shandong Province, China, with the objective of accomplishing optimal truck–loader matching considering various stopes in a mining area. Full article
(This article belongs to the Special Issue Advances in Intelligent and Sustainable Mining)
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20 pages, 5241 KiB  
Article
Design and Optimization on the Degree of Hybridization of Underground Hybrid Electric Trackless Rubber-Tyred Vehicle
by Xiaoming Yuan, Yao Lu, Jiusheng Bao, Peixin Han, Yan Yin and Xu Wang
Energies 2022, 15(18), 6544; https://doi.org/10.3390/en15186544 - 7 Sep 2022
Cited by 5 | Viewed by 1735
Abstract
The explosion-proof diesel engine trackless rubber-tyred vehicle (TRTV) has the disadvantages of high fuel consumption and serious exhaust emissions, while the problems of insufficient power and short endurance limit the development of the explosion-proof battery trackless rubber-tyred vehicle. Hybrid technology can effectively reduce [...] Read more.
The explosion-proof diesel engine trackless rubber-tyred vehicle (TRTV) has the disadvantages of high fuel consumption and serious exhaust emissions, while the problems of insufficient power and short endurance limit the development of the explosion-proof battery trackless rubber-tyred vehicle. Hybrid technology can effectively reduce fuel consumption and emissions on the basis of ensuring sufficient power. Exploring the application of hybrid electric trackless rubber-tyred vehicle (HETRTV) has practical significance for coal mine auxiliary transportation. The degree of hybridization (DOH) will directly affect the performance and cost of TRTV, which needs to be focused in the development process. The effects of DOH on dynamic performance, fuel economy, emission performance, and cost were studied based on a simulation by ADVISOR, and the results were verified and analyzed by experiment. Compared with the flameproof diesel engine trackless vehicles, HETRTV with the optimal DOH exhausts has far less gas emissions. The engine fuel consumption and the equivalent fuel consumption of the vehicle are reduced by 33.9% and 12.5%, respectively. The results showed that in spite of a small increase in cost, the HETRTV with the optimal DOH can not only meet the driving requirements of underground working conditions but also greatly improve fuel economy and emission performance. Full article
(This article belongs to the Section H3: Fossil)
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18 pages, 1129 KiB  
Article
From TOD to TAC: Why and How Transport and Urban Policy Needs to Shift to Regenerating Main Road Corridors with New Transit Systems
by Peter Newman, Sebastian Davies-Slate, Daniel Conley, Karlson Hargroves and Mike Mouritz
Urban Sci. 2021, 5(3), 52; https://doi.org/10.3390/urbansci5030052 - 7 Jul 2021
Cited by 13 | Viewed by 5659
Abstract
The need for transit oriented development (TOD) around railway stations has been well accepted and continues to be needed in cities looking to regenerate both transit and urban development. Large parts of suburban areas remain without quality transit down main roads that are [...] Read more.
The need for transit oriented development (TOD) around railway stations has been well accepted and continues to be needed in cities looking to regenerate both transit and urban development. Large parts of suburban areas remain without quality transit down main roads that are usually filled with traffic resulting in reduced urban value. The need to regenerate both the mobility and land development along such roads will likely be the next big agenda in transport and urban policy. This paper learns from century-old experiences in public–private approaches to railway-based urban development from around the world, along with innovative insights from the novel integration of historical perspectives, entrepreneurship theory and urban planning to create the notion of a “Transit Activated Corridor” (TAC). TACs prioritize fast transit and a string of station precincts along urban main roads. The core policy processes for a TAC are outlined with some early case studies. Five design principles for delivering a TAC are presented in this paper, three principles from entrepreneurship theory and two from urban planning. The potential for new mid-tier transit like trackless trams to enable TACs is used to illustrate how these design processes can be an effective approach for designing, financing and delivering a “Transit Activated Corridor”. Full article
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17 pages, 5740 KiB  
Article
Research on Supporting Method for High Stressed Soft Rock Roadway in Gentle Dipping Strata of Red Shale
by Chunde Ma, Jiaqing Xu, Guanshuang Tan, Weibin Xie and Zhihai Lv
Minerals 2021, 11(4), 423; https://doi.org/10.3390/min11040423 - 16 Apr 2021
Cited by 13 | Viewed by 2897
Abstract
Red shale is widely distributed among the deep mine areas of Kaiyang Phosphate Mine, which is the biggest underground phosphate mine of China. Because of the effect of various factors, such as high stress, ground water and so on, trackless transport roadways in [...] Read more.
Red shale is widely distributed among the deep mine areas of Kaiyang Phosphate Mine, which is the biggest underground phosphate mine of China. Because of the effect of various factors, such as high stress, ground water and so on, trackless transport roadways in deep mine areas were difficult to effectively support for a long time by using traditional supporting design methods. To deal with this problem, some innovative works were carried out in this paper. First, mineral composition and microstructure, anisotropic, hydraulic mechanical properties and other mechanical parameters of red shale were tested in a laboratory to reveal its deformation and failure characteristics from the aspect of lithology. Then, some numerical simulation about the failure process of the roadways in layered red shale strata was implemented to investigate the change regulation of stress and strain in the surrounding rock, according to the real rock mechanical parameters and in-situ stress data. Therefore, based on the composite failure law and existing support problems of red shale roadways, some effective methods and techniques were adopted, especially a kind of new wave-type bolt that was used to relieve rock expansion and plastic energy to prevent concentration of stress and excess deformation. The field experiment shows the superiorities in new techniques have been verified and successfully applied to safeguard roadway stability. Full article
(This article belongs to the Section Mineral Deposits)
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