Search Results (11)

To address the current research gap where studies on the failure mechanisms of fissured tunnels mainly focus on single tunnels with insufficient research on double tunnels, and to provide a scientific basis for disaster prevention and control of the Jinan Tunnel on Jinan Ring Expressway, this study investigates the mechanical behavior and failure characteristics of tunnel structures containing fissure–hole composite systems using experimental tests and numerical simulations. The crack initiation, propagation, and coalescence mechanisms are systematically analyzed to provide engineering references for tunnel design and stability assessment. Sand-based 3D printing technology was used to fabricate double-tunnel models with prefabricated fissures of different inclination angles α. Uniaxial compression tests were conducted, and crack evolution was monitored using DIC technology. Meanwhile, numerical simulation verification was performed based on the parallel bond (PB) model of the Discrete Element Method (PFC). The results show that the mechanical response of sand-based 3D-printed models conforms to the brittle characteristics of engineering rock masses. For models without fissures, cracks are preferentially initiated at the top and bottom of the tunnels. For models with fissures, the peak strength is the highest when α = 30° and 60°, and the lowest when α = 45° and 90°. As the fissure inclination angle increases, the tensile stress concentration shifts from the top and bottom of the tunnels and the middle of the fissure to the two ends of the fissure. The numerical simulation results are consistent with the experimental results and can accurately reproduce crack evolution. This study verifies the effectiveness of combining sand-based 3D printing with discrete element simulation, providing a reference for fissure prevention and control as well as operation and maintenance optimization of similar double-tunnel projects. Full article

This experimental study investigates the critical role and impact of additive concentration in enhancing the tribological performance of castor oil as a biolubricant for agricultural tractor engines. Friction and wear are major contributors to reduced engine efficiency, highlighting the need for effective lubrication strategies. While biolubricants like castor oil offer environmental benefits, they often require additives to achieve optimal performance. However, the concentration of these additives is crucial, as an imbalance can negatively impact the lubrication system, leading to a higher coefficient of friction, increased wear, and reduced engine efficiency and lifespan. This study examines the effects of varying concentrations of a mixture of propyl gallate (PG) and ionic liquid (IL) additives on the tribological performance of castor oil. The tribological behaviour of lubricated top compression piston ring and cylinder liner samples was evaluated under simulated engine conditions using a Bruker UMT Tribolab test rig, in accordance with the ASTM G181 standard. The experimental results revealed an influence of additive concentration on the coefficient of friction and wear behaviour. This emphasises the importance of optimising additive formulations to minimise engine wear and friction. Notably, a 0.5% volume concentration of the additive mixture led to a remarkable 34.8% reduction in the average coefficient of friction (COF) and a lower wear rate. Full article

In recent years, non-pneumatic tires have been gaining popularity, which can be seen in the increase in research results and proposals from world-class tire manufacturers (mainly as technology demonstrators). The possibility of eliminating the need to maintain compressed air is a major factor in the development of non-pneumatic tires and their usage in vehicles. Articles and patents were reviewed in relation to the load transfer mechanism, the design of non-pneumatic tire components, and recommendations for materials. Non-pneumatic tire top loaders are a desirable type of this type of wheel compared to bottom loaders, because they transfer loads over a larger part of the wheel, which increases their load capacity. Most non-pneumatic tires consist of a rim, an elastic structure, and a shear beam/band with a tread. The rim is used to secure the elastic structure and can be fitted with vibration dampers in the form of circumferential rubber rings. The gradient elastic structure, in comparison with the homogeneous structure (same thickness or dimensions of the elements), allows the range of axle displacements to be adjusted to the desired level without the need to increase the size of the wheel, and also influences the change in the location of the maximum stresses. The shear beam/ band mimics the properties of compressed air used in pneumatic tires. The shear beam/ band made as a webbing geometry ensures uniform pressure in the contact patch. The reinforced composite shear beam/ band ensures adequate bending strength with low energy losses and a small thickness of the beam/ band. Materials commonly used in the tire industry are used as reinforcement for the shear beam/ band, which was illustrated by the results of our own research. Full article

Optimizing the design of the top compression ring holds immense importance in reducing friction across both traditional Internal Combustion (IC) engines and hybrid power systems. This study investigates the impact of alternative fuels, specifically hydrogen and CNG, on the behavior of top piston rings within internal combustion (IC) engines. The goal of this approach is to understand the complex interplay between blow-by, fuel type, material behavior, and their effects on ring friction, energy losses, and resulting ring strength. Two types of IC engines were analyzed, taking into account flow conditions derived from in-cylinder pressures and piston geometry. Following ISO 6622-2:2013 guidelines, thick top compression rings made from varying materials (steel, cast iron, and silicon nitride) were investigated and compared. Through a quasi-static ring model within Computational Fluid Dynamics (CFD), critical tribological parameters such as the minimum film and ring friction were simulated, revealing that lighter hydrogen-powered engines with higher combustion pressures could potentially experience approximately 34.7% greater power losses compared to their heavier CNG counterparts. By delving into the interaction among the fuel delivery system, gas blow-by, and material properties, this study unveils valuable insights into the tribological and structural behavior of the top piston ring conjunction. Notably, the silicon nitride material demonstrates promising strength improvements, while the adoption of Direct Injection (DI) is associated with approximately 10.1% higher energy losses compared to PFI. Such findings carry significant implications for enhancing engine efficiency and promoting sustainable energy utilization. Full article

This paper presents a transient mixed-lubrication hydrodynamic and gas flow simulation model for a piston ring pack for a four-stroke internal combustion engine. The analyses carried out compare two fuel types, hydrogen and gasoline, at a 2000 rpm low engine load (20%), as well as 3000 rpm low (20%) and high (100%) engine loads, to investigate the effects of the different fuels and loading conditions on the ring pack. In particular, the minimum oil film thickness at the top compression ring, the total ring friction of the ring pack, the friction power loss and the blow-by are studied. The simulation shows that, under the high load conditions at 3000 rpm, the hydrogen variant exhibits larger friction power losses, around a 200 W peak difference and larger blow-by throughout the expansion stroke of the engine cycle. A similar trend can be observed for the low loads, where larger friction power losses with peak differences of 30 W and 40 W for 2000 rpm and 3000 rpm, respectively, are observed. The blow-by results for the low load at 2000 rpm show a slight increase of approximately 22% more gas flow into the crankcase, while the 3000 rpm simulation shows a 50% increase in blow-by for the hydrogen variant at low load and a 40% increase at high load. The findings that are presented indicate that, although alternative fuel sources such as hydrogen are very attractive alternatives to fossil fuels such as gasoline, there can be unwanted side effects that could lead to the permanent damage of components through quicker wear or hydrogen embrittlement from the blow-by gas. Full article

The mechanical construction method for a subway contact channel has the advantages of a short construction period and high safety, and is more and more being applied in coastal soft-soil areas. In order to explore the suitability of this method in inland areas, a full-scale model test platform is used to simulate the shield-cutting construction process of the subway contact channel. The convergence deformation of the segments and the strain of the reinforcement and concrete are tested, so as to analyze the internal force and deformation law of the tunnel structure during cutting construction. The influence of the steel ring on the deformation of the subway contact channel is also studied. It is found that the segment convergence at the top is less than that at the waist position, and the convergence deformation of the waist is less than 30 mm; the internal force of the segment redistributes and the axial force mainly decreases during the cutting process; the stress state may change from compression to tension. The segment structure of the main tunnel, the supporting structure in the tunnel, and the stiffness of the steel-ring-lined composite pipe segment have little influence on the cutting force of the contact channel. The research results provide the corresponding technical indexes for the construction of a contact channel by the mechanical method, as well as a reference for the design and optimization of a steel-ring-lined composite pipe segment. Full article

Surface integrity induced by finishing processes significantly affects the functional performance of machined components. In this work, three kinds of finishing processes, i.e., precision hard turning, conventional grinding, and sequential grinding and honing, were used for the finish machining of AISI 52100 bearing steel rings. The surface integrity induced by these finishing processes was studied via SEM investigations and residual stress measurements. To investigate rolling contact fatigue performance, contact fatigue tests were performed on a twin-disc testing machine. As the main results, the SEM observations show that precision hard turning and grinding introduce microstructural alterations. Indeed, in precision hard turning, a fine white layer (<1 μm) is observed on the top surface, followed by a thermally affected zone in the subsurface, and in grinding only, a white layer with 5 μm thickness is observed. However, no microstructural changes are found after sequential grinding and honing processes. White layers induced by precision hard turning and grinding possess compressive residual stresses. Grinding and sequential grinding and honing processes generate similar residual stress distributions, which are maximum and compressive at the machined surface and tensile at the subsurface depth of 15 μm. Precision hard turning generates a “hook”-shaped residual stress profile with maximum compressive value at the subsurface depth and thus contributes as a prenominal factor to the obtainment of the longest fatigue life with respect to other finishing processes. Due to the high quality of surface roughness (Ra = 0.05 μm), honing post grinding improves the fatigue life of bearing rings by 2.6 times in comparison with grinding. Subsurface compressive residual stresses, as well as low surface roughness, are key parameters for extending bearing fatigue life. Full article

This paper systematically reviews the research progress in the field of the influence of air pollutants in the engine inlet on the accelerated wear of the elements of the association: piston, piston rings, cylinder liner (P-PR-CL), and plain bearing (journal–panel). It was shown at the outset that the primary component of air pollution is road dust. Its main components are dust grains of hard minerals (SiO₂, Al₂O₃), which penetrate the oil film area between two frictionally mating surfaces causing their abrasive wear. Therefore, the effect of three dust parameters (grain size and hardness, and dust concentration in air) on the accelerated wear of the friction pair: piston, piston rings, cylinder liner(P-PR-CL), and plain bearing (journal–pan) is presented extensively. It was noted that the wear values of the same component were obtained by different researchers using different testing techniques and evaluated by different indices. It has been shown that the greatest wear of two frictionally cooperating surfaces is caused by dust grains with sizes equal to the thickness of the oil film at a given moment, which in typical combustion engine associations assumes varied and variable values in the range of 0–50 µm. The oil film thickness between the upper ring and the cylinder liner varies and depends on the crankshaft rotation angle, engine speed and load, and oil viscosity, and takes values less than 10 µm. It was shown that the maximum wear of the cylinder liner, resulting from the cooperation with the piston rings, occurs in the top dead centre (TDC) area and results from unfavorable (high temperature, low piston speed) operating conditions of these elements. From the extensive literature data cited, it follows that abrasive wear is caused by dust grains of specific dimensions, most often 5–20 µm, the greater the wear the greater the hardness of the grains and the sulfur content of the fuel. At the same time, it was shown that the main bearing, crankshaft bearing, and oil ring experienced maximum wear by a different range of particle size, respectively: 20–40, 5–10, and 20–80 μm. It was shown that the mass of dust that enters the engine cylinders and thus the wear of the components is determined by the concentration of dust, the value of which is definitely reduced by the air filter. However, it was pointed out that the low initial filtration efficiency and the presence of large dust grains in the purified air in the initial period of the filter operation (after replacement of the filter element with a new one) may have an impact on the accelerated wear of mainly (P-PR-CL) association. The next stage of the paper presents the effects of excessive wear of the cylinder liner and piston rings of the engine, resulting from actual vehicle operation and bench tests on the decrease in compression pressure and engine power, increase in the intensity of exhaust gas blow-by into the oil sump and increase in oil consumption and exhaust gas toxicity. This paper addresses the current problem of the effect of engine inlet air contaminants on the performance of the air flow meter, which is an essential sensor of the modern internal combustion engine. The phenomenon of deposition of contaminants (mineral dust, salt, carbon deposit, and moisture) on the measuring element (wire or layer anemometer) of the air flow meter has been analyzed. The empirical results presented show that the mineral dust layer on the measuring element of the air flow meter causes a 17.9% reduction in output voltage, and the dust and oil layer causes a 46.7% reduction in output voltage. This affects the decrease in engine power and exhaust toxicity. Full article

Since pipes used for water pipes are thin and difficult to fasten using welding or screws, they are fastened by a crimping joint method using a metal ring and a rubber ring. In the conventional crimping joint method, the metal ring and the rubber ring are arranged side by side. However, if water leaks from the rubber ring, there is a problem that the adjacent metal ring is rapidly corroded. In this study, to delay and minimize the corrosion of connected water pipes, we propose a spaced crimping joint method in which metal rings and rubber rings are separated at appropriate intervals. This not only improves the contact performance between the connected water pipes but also minimizes the load applied to the crimping jig during crimping to prevent damage to the jig. For this, finite element analyses were performed for the crimp tool and process analysis, and the design parameters were set as the curling length at the top of the joint, the distance between the metal rings and rubber rings, and the crimp jig radius. Through FEA of 100 cases, data to be trained in machine learning were acquired. After that, training data were trained on a machine learning model and compared with a regression model to verify the model’s performance. If the number of training data is small, the two methods are similar. However, the greater the number of training data, the higher the accuracy predicted by the machine learning model. Finally, the spaced crimping joint to which the derived optimal shape was applied was manufactured, and the maximum pressure and pressure distribution applied during compression were obtained using a pressure film. This is almost similar to the value obtained by finite element analysis under the same conditions, and through this, the validity of the approach proposed in this study was verified. Full article

The coarse roots of Pinus ponderosa included in the cage are the ones most involved in tree stability. This study explored the variations in traits, such as volume, cross-sectional area, and radius length of cage roots, and used those data to develop a mathematical model to better understand the type of forces occurring for each shallow lateral root segment belonging to different quadrants of the three-dimensional (3D) root system architecture. The pattern and intensity of these forces were modelled along the root segment from the branching point to the cage edge. Data of root cage volume in the upper 30 cm of soil showed a higher value in the downslope and windward quadrant while, at a deeper soil depth (>30 cm), we found higher values in both upslope and leeward quadrants. The analysis of radius length and the cross-sectional area of the shallow lateral roots revealed the presence of a considerable degree of eccentricity of the annual rings at the branching point and at the cage edge. This eccentricity is due to the formation of compression wood, and the eccentricity changes from the top portion at the branching point to the bottom portion at the cage edge, which we hypothesize may be a response to the variation in mechanical forces occurring in the various zones of the cage. This hypothesis is supported by a mathematical model that shows how the pattern and intensity of different types of mechanical forces are present within the various quadrants of the same root system from the taproot to the cage edge. Full article

In this paper, a comprehensive passive torsion measurement is performed firstly in a 40-cm-long polarization maintaining fiber-based Sagnac interferometer (PMF-SI), and the non-linear torsion response is found and investigated. Then, a fiber laser torsion sensor (FLTS) with a dual-ring-cavity structure is proposed and experimentally demonstrated, in which the PMF-SI is utilized as the optical filter as well as the sensing unit. In particular, the highly sensitive linear range is adjusted through fine phase modulation, and owing to the flat-top feature of fringes, an ~83.6% sensitivity difference is effectively compressed by the generated lasing. The experimental results show that, without any pre-twisting, the ultra-wide linear response from –175 to 175 rad/m is gained, and the torsion sensitivities are 2.46 and 1.55 nm/rad with high linearity (>0.99) in the clockwise and anti-clockwise directions, respectively. Additionally, a high extinction ratio (>42 dB) and small line-width (~0.14 nm) are obtained in the proposed FLTS, and the corresponding detection limit reaches 0.015 rad/m. Full article