Search Results (53)

High-entropy alloys (HEAs) represent a breakthrough class of materials characterized by a unique combination of properties derived from their multielement compositions. This review explores the current advancements in both electrochemical and electroless deposition techniques for synthesizing HEA thin films. This paper discusses the crucial plating conditions using aqueous or organic electrolytes and various current/potential modes that influence the formation, quality, and properties of these complex alloy coatings. Particular attention is given to their emerging applications in areas such as catalysis, protective coatings, microelectronics, and liquids’ separation. A comparison of electrochemical versus electroless methods reveals insights into the advantages and limitations of each technique for research and industrial use. This comprehensive review aims to guide further innovation in the development and application of HEA coatings. Full article

This study comprehensively examines the barrier properties, aging behavior, and failure mechanisms of Parylene F-VT4 films, applied at four distinct thicknesses (0.3 µm, 0.6 µm, 0.9 µm, and 1.2 µm), as encapsulation layers for implantable medical devices. Parylene F-VT4, a fluorinated polymer known for its mechanical flexibility, thermal stability, and chemical inertness, is a promising candidate for long-term hermetic encapsulation. Parylene F-VT4 was uniformly deposited via a dedicated chemical vapor deposition (CVD) process typically used for Parylene depositions. The investigation of the Parylene F-VT4 films included pinhole density characterization, electrochemical impedance spectroscopy (EIS), and testing of coating lifetime based on the resistance of Cu meanders protected by Parylene F-VT4 when immersed in phosphate-buffered saline (PBS) under accelerated aging conditions (PBS at 60 °C) over 550 days. The EIS results demonstrated that thicker coatings (1.2 µm) exhibited excellent barrier properties and resistance to electrolyte penetration, whereas thinner coatings (0.3 µm and 0.6 µm) showed more rapid degradation due to microvoids and pinholes. The temporal evaluation of EIS spectra highlighted the gradual decrease in impedance magnitude, indicating the ingress of ions and water into the coating. The lifetime in PBS at 60 °C was determined by resistance-based lifetime measurements on Cu meander structures coated with Parylene F-VT4 coatings. The lifetime at 37 °C was calculated, assuming an acceleration factor of 2 per 10 °C increase in temperature, yielding lifetimes of approximately 25 days, 6.4 months, 2.3 years, and 4.5 years for 0.3 µm, 0.6 µm, 0.9 µm, and 1.2 µm coatings, respectively. These findings highlight the critical relationship between thickness and durability, providing valuable insights into the long-term performance of thin Parylene F-VT4 films for implantable devices. Full article

Despite their high specific capacity, magnetron-sputtered Si/Al thin films face rapid capacity decay due to stress-induced cracking, delamination, and detrimental electrolyte reactions. This study introduces a carbon-coated composite anode that overcomes these limitations, delivering superior reversible capacity, exceptional rate capability, and stable cycling performance. An electrochemical evaluation reveals that the CF-Si/Al@C-500-1h composite exhibits marked enhancements in capacity retention (43.5% after 100 cycles at 0.6 A·g⁻¹) and rate capability, maintaining 579.1 mAh·g⁻¹ at 3 A·g⁻¹ (1 C). The carbon layer enhances electrical conductivity, buffers volume expansion during lithiation/delithiation, and suppresses silicon aggregation and electrolyte side reactions. Coupled with an aluminum framework, this architecture ensures robust structural integrity and efficient lithium-ion transport. These advancements position CF-Si/Al@C-500-1h as a promising anode material for next-generation lithium-ion batteries, while insights into scalable fabrication and carbon integration strategies pave the way for practical applications. Full article

Sodium-ion batteries (SIBs) are considered the next-generation candidates for partially substituting for commercial lithium-ion batteries in future energy storage systems because of the abundant sodium/potassium reserves and these batteries’ cost-effectiveness and high safety. Gel polymer electrolytes (GPEs) have become a popular research focus due to their advantages in terms of safety and performance in research on quasi-solid-state sodium-ion batteries (QSSIBs). Building on previous studies that incorporated MOF fillers into polymer-based gel electrolytes, we propose a 3D sandwich structure in which MOF materials are first pressed into thin films and then coated and protected by polymer materials. Using this approach, we achieved an ion conductivity of 1.75 × 10⁻⁴ S cm⁻¹ at room temperature and an ion transference number of 0.69. Solid-state sodium-ion batteries using this gel film electrolyte exhibited long cycling stability at a 2 C current density, retaining 75.2% of their specific capacity after 500 cycles. Full article

One-step methods for the formation of efficient thin-film catalysts for wastewater treatment under the sunlight spectrum is a topic of interest for many research groups. This article reports on the facile preparation of photocatalytic coatings by plasma electrolytic oxidation processing from 0.01 M sodium tungstate electrolyte solution containing both 13X zeolite and CeO₂. Obtained coatings are characterized with respect to their surface morphology, chemical and phase composition, and possible application as photocatalysts in photodegradation of organic pollutants. All prepared coatings contain elements originating from both substrate and electrolyte solution. Addition of 1 g/L of 13X zeolite and CeO₂ in various concentrations to electrolyte solution results in increased photodecomposition of model organic pollutant. The highest photodegradation under simulated sunlight is observed for coatings formed in 0.01 M sodium tungstate with addition of 1 g/L of 13X zeolite and 1 g/L of CeO₂, reaching 50% after 6 h of irradiation. Full article

This study investigated the influence of the ultraviolet (UV) dose (${\mathrm{D}}^{\mathrm{U}\mathrm{V}}$) on the photodeposition of MnO_x and Pd cocatalysts on 300-nm-thick anatase TiO₂ thin films, which were prepared via sol–gel dip-coating on a glass substrate. MnO_x and Pd were photodeposited using increasing UV doses ranging from 5 to 20 J cm⁻², from 5 mM aqueous electrolytes based on Mn²⁺/IO₃⁻ or Pd²⁺, respectively. The effect of the ${\mathrm{D}}^{\mathrm{U}\mathrm{V}}$ on the MnO_x photodeposition resulted in an increase in Mn²⁺ surface content, from 2.7 to 5.2 at.%, as determined using X-ray photoelectron spectroscopy (XPS). For Pd, increasing the UV dose led to a reduction in the oxidation state, transitioning from Pd²⁺ to Pd⁰, while the overall Pd surface content range remained relatively steady at 2.2–2.4 at.%. Both MnO_x/TiO₂ and Pd/TiO₂ exhibited proportional enhancements in photocatalytic activity towards the degradation of methylene blue. Notably, Pd/TiO₂ demonstrated a significant improvement in photocatalytic performance, surpassing that of pristine TiO₂. In contrast, TiO₂ samples functionalized through wet impregnation and thermal treatment in the same electrolytes showed overall lower photocatalytic activity compared to those functionalized via photodeposition. Full article

Thin films of transition metal oxides and oxynitrides have proven highly effective in protecting stainless steels against corrosion in both chemically aggressive environments and biological fluids. In the present work, cerium zirconium oxynitride thin films were deposited to enhance the corrosion resistance of surgical-grade stainless steel to be used in osteosynthesis processes. Two techniques were employed: co-sputtering and radiofrequency (RF) sputtering, and the morphology and corrosion efficiency of the coatings deposited by each technique were evaluated. X-ray diffraction, X-ray photoelectron spectroscopy and field emission transmission electron microscopy were used to characterize the morphological and chemical structure, respectively. Additionally, the corrosion resistance of the oxynitride-coated surgical grade stainless steel system (ZrCeO_xN_y-AISI 316L) was assessed using Hank’s solution as the corrosive electrolyte, to determine its resistance to corrosion in biological media. The results show that ZrCeO_xN_y coatings increase the corrosion resistance of surgical grade stainless steel by two orders of magnitude and that the Ce(III)/Ce(IV) equilibrium decreases the corrosion rate, thereby increasing the durability of the steel in a biological environment. The results show that Ce coatings increase the corrosion resistance of surgical grade stainless steel by two orders of magnitude and that the Ce(III)/Ce(IV) equilibrium decreases the corrosion rate, thereby increasing the durability of the steel in a biological environment. Full article

Purpose: We investigated the characteristics of radiation-induced current in nano-porous pellet and thin-film anodized tantalum exposed to kVp X-ray beams. We aim at developing a large area (≫cm²) thin-film radiation sensor for medical, national security and space applications. Methods: Large area (few cm²) micro-thin Ta foils were anodized and coated with a counter electrode made of conductive polymer. In addition, several types of commercial electrolytic porous tantalum capacitors were assembled and prepared for irradiation with kVp X-rays. We measured dark current (leakage) as well as transient radiation-induced currents as a function of external voltage bias. Results: Large transient currents (up to 50 nA) under X-ray irradiation (dose rate of about 3 cGy/s) were measured in Ta₂O₅ capacitors. Small nano-porous Ta and large-area flat Ta foil capacitors show similar current–voltage characteristic curve after accounting for different X-ray attenuation in capacitor geometry. The signal is larger for thicker capacitor oxide. A non-negligible signal for null external voltage bias is observed, which is explained by fast electron production in Ta foils. Conclusions: Anodized tantalum is a promising material for use in large-area, self-powered radiation sensors for X-ray detection and for energy harvesting. Full article

The Amperometric Gas Sensor (AGS) uses an electrode as the transducer element which converts its signal into a current from the electrochemical reaction of analytes taking place at the electrode surface. Many attempts to improve AGS performance, such as modifying the working electrode, applying a particular gas-permeable membrane, and selecting the proper electrolyte, etc., have been reported in the scientific literature. On the other hand, in the materials community, atomic gold has gained much attention because its physicochemical properties dramatically differ from those of gold nanoparticles. This paper provides an overview of the use of atomic gold in AGSs, both in a bulky AGS and a miniaturized AGS. In the miniaturized AGS, the system must be redesigned; for example, the aqueous electrolyte commonly used in a bulky AGS cannot be used due to volatility and fluidity issues. A Room Temperature Ionic Liquid (RTIL) can be used to replace the aqueous electrolyte since it has negligible vapor pressure; thus, a thin film of RTIL can be realized in a miniaturized AGS. In this paper, we also explain the possibility of using RTIL for a miniaturized AGS by incorporating a quartz crystal microbalance sensor. Several RTILs coated onto modified electrodes used for isomeric gas measurement are presented. Based on the results, the bulky and miniaturized AGS with atomic gold exhibited a higher sensor response than the AGS without atomic gold. Full article

This study investigated the shielding effectiveness (SE) of glass materials with conductive coatings by establishing a 3000 × 3000 × 3000 mm electromagnetic pulse (EMP)—shielded room according to the EMP shielding requirements in the US military standard MIL-STD-188-125-1. The EMP SE of conductive-coated glass samples was measured and verified with the broadband EMP conditions of 10 kHz∼1 GHz. The conductive thin film coating on the glass was made by mixing conductive materials, including In₂O₃, SnO₂, Ta₂O₅, NbO, SiO₂, TiO₂, and Al₂O₃, at different ratios. The mixed solutions were then coated onto the glass targets to facilitate conductive continuity between the conductive oxides and the shielding metal structure. The glass samples had dimensions of 1000 × 600 mm, which had electrolytic conductivity $\sigma$ = 4.0064 × 10${}^3$∼4.7438 × 10${}^3$ (S/cm), 74∼77% transmittance, and 6.4∼6.8 $\Omega /\square$ film resistance. The experimental results indicated that the glass had SE of 35∼40 dB under 1 GHz EMP, satisfying the US National Coordinating Center for Communications’ Level 3 shielding protection requirement of at least 30 dB. The glass attenuated energy density by more than 1000 times, which is equivalent to shielding over 97% of EMP energy. Accordingly, the glass materials can be used as high-transmittance conductive glass for windows of automobiles, vessels, and aircrafts to protect from EMPs. Full article

Nanoporous anodic aluminum oxide (AAO) is an important template for 1D nanomaterial synthesis. It is used as an etching template for nanopattern transfer in a variety of contexts, including nanostructured material synthesis, electrical sensors, optical sensors, photonic and electronic devices, photocatalysis, and hardness and anticorrosion improvement. In this review, we focus on various fabrication methods, pore geometry modification, and recent advances of AAO, as well as sensor applications linked to our environment, daily life, and safety. Pore geometry is concerned with the material composition, applied voltage mold, electrolyte type, temperature, and anodizing time during the fabrication of AAOs and for adjusting their pore size and profile. The applied voltage can be divided into four types: direct current anodization (DCA), reverse pulse anodization, pulse anodization (PA), and hybrid pulse anodization (HPA). Conventional AAOs are fabricated using DCA and mild anodization (MA) at a relatively low temperature (−5~15 °C) to reduce the Joule heating effect. Moreover, the issues of costly high-purity aluminum and a long processing time can be improved using HPA to diminish the Joule heating effect at relatively high temperatures of 20–30 °C with cheap low-purity (≤99%) aluminum. The AAO-based sensors discussed here are primarily divided into electrical sensors and optical sensors; the performance of both sensors is affected by the sensing material and pore geometry. The electrical sensor is usually used for humidity or gas measurement applications and has a thin metal film on the surface as an electrode. On the contrary, the AAO optical sensor is a well-known sensor for detecting various substances with four kinds of mechanisms: interference, photoluminescence, surface plasma resonance, and surface-enhanced Raman scattering (SERS). Especially for SERS mechanisms, AAO can be used either as a solid support for coating metal nanoparticles or a template for depositing the metal content through the nanopores to form the nanodots or nanowires for detecting substances. High-performance sensors will play a crucial role in our living environments and promote our quality of life in the future. Full article

The protection of zinc anodes in zinc–air batteries (ZABs) is an efficient way to reduce corrosion and Zn dendrite formation and improve cyclability and battery efficiency. Anion-conducting poly(N-vinylbenzyl N,N,N-trimethylammonium)chloride (PVBTMA) thin films were electrodeposited directly on zinc metal using cyclic voltammetry. This deposition process presents a combination of advantages, including selective anion transport in PVBTMA reducing zinc crossover, high interface quality by electrodeposition improving the corrosion protection of zinc and high ionomer stiffness opposing zinc dendrite perforation. The PVBTMA layer was observed by optical and electron microscopy, and the wettability of the ionomer-coated surface was investigated by contact angle measurements. ZABs with PVBTMA-coated Zn showed an appreciable and stable open-circuit voltage both in alkaline electrolyte (1.55 V with a Pt cathode) and in miniaturized batteries (1.31 V with a carbon paper cathode). Cycling tests at 0.5 mA/cm² within voltage limits of 2.1 and 0.8 V gave a stable discharge capacity for nearly 100 cycles with a liquid electrolyte and more than 20 cycles in miniaturized batteries. The faster degradation of the latter ZAB was attributed to the clogging of the carbon air cathode and drying or carbonation of the electrolyte sorbed in a Whatman paper. Full article

In this study, the formation of thin-film barrier coatings based on a highly conductive Bi_1.60Er_0.4O₃ (EDB) solid electrolyte on supporting Ce_0.8Sm_0.2O_1.9 (SDC) electrolyte substrates was implemented for the first time using electrophoretic deposition (EPD). The electrokinetic properties of EDB-based suspensions in a non-aqueous dispersion medium of isopropanol modified with small additions of polyethyleneimine (PEI, 0.26 g/L) and acetylacetone (0.15 g/L), as well as in a mixed isopropanol/acetylacetone (70/30 vol.%) medium, were studied. The dependences of the thickness of the EDB coatings on voltage and deposition time were obtained using deposition on a model Ni foil electrode. Preliminary synthesis of a conductive polypyrrole (PPy) polymer film was used to create surface conductivity on non-conductive SDC substrates. The efficiency of using a modified dispersion medium based on isopropanol to obtain a continuous EDB coating 12 μm thick, sintered at a temperature of 850 °C for 5 h, is shown. The microstructure and morphology of the surface of the EDB coating were studied. A Pt/SDC/EDB/Pt cell was used to characterize the coating’s conductivity. The EPD method is shown to be promising for the formation of barrier coatings based on doped bismuth oxide. The developed method can be used for creating cathode barrier layers in SOFC technology. Full article

In our work, we studied thin nickel films deposited by electroless plating for use as a barrier and seed layer in the through-silicon vias (TSV) technology. El-Ni coatings were deposited on a copper substrate from the original electrolyte and with the use of various concentrations of organic additives in the composition of the electrolyte. The surface morphology, crystal state, and phase composition of the deposited coatings were studied by SEM, AFM, and XRD methods. The El-Ni coating deposited without the use of an organic additive has an irregular topography with rare phenocrysts of globular formations of hemispherical shape and a root mean square roughness value of 13.62 nm. The phosphorus concentration in the coating is 9.78 wt.%. According to the results of the X-ray diffraction studies of El-Ni, the coating deposited without the use of an organic additive has a nanocrystalline structure with an average nickel crystallite size of 2.76 nm. The influence of the organic additive is seen in the smoothening of the samples surface. The root mean square roughness values of the El-Ni sample coatings vary within 2.09–2.70 nm. According to microanalysis data the phosphorus concentration in the developed coatings is ~4.7–6.2 wt.%. The study of the crystalline state of the deposited coatings by X-ray diffraction made it possible to detect two arrays of nanocrystallites in their structure, with average sizes of 4.8–10.3 nm and 1.3–2.6 nm. Full article

The electrodeposition of a polymer (polyacrylonitrile, PAN) is used to reduce the risk of thermal runaway in lithium-ion batteries, which is the most important cause of battery accidents and fires. PAN was electrodeposited on a graphite battery electrode, using cyclic voltammetry or chronoamperometry, in a solution with acrylonitrile as the solvent. The electrodeposited PAN film was characterised by Raman spectroscopy, microscopy, energy dispersive X-ray analysis, and thermogravimetric analysis, and it was found that the film thickness could be controlled by the amount of charge passed in the electrochemical experiments. The PAN-coated graphite battery electrode was then tested in lithium half-cells, obtaining capacities close to the uncoated graphite sample (ca. 360 mA h g⁻¹) for thin (<10 µm) polymer coatings at 25 °C. Interestingly, for thicker polymer coatings (>20 µm) it was found that the capacity decreased drastically as the temperature increased beyond 80 °C. Such suppression in capacity has applications for thermal runaway protection since the electrochemical reactions of degradation of the electrolyte in contact with the electrode are the root cause of the thermal runaway process. Further work should look into alternative polymer and liquid electrolyte formulations to achieve the desired suppression of electrochemical capacity at high temperatures while retaining high capacities at the operational temperature range. Full article