Search Results (7)

There is an urgent need to develop non-destructive testing (NDT) methods for infrastructure facilities and residences, etc., where human lives are at stake, to prevent collapse due to aging or natural disasters such as earthquakes before they occur. In such inspections, it is desirable to develop a remote, non-contact, non-destructive inspection method that can inspect cracks as small as 0.1 mm on the surface of a structure and damage inside and on the surface of the structure that cannot be seen by the human eye with high sensitivity, while ensuring the safety of the engineers inspecting the structure. Based on this perspective, we developed a radar module (absolute gain of the transmitting antenna: 13.5 dB; absolute gain of the receiving antenna: 14.5 dB) with very high directivity and minimal loss in the signal transmission path between the radar chip and the array antenna, using our previously developed technology. A single-input, multiple-output (SIMO) synthetic aperture radar (SAR) imaging system was developed using this module. As a result of various performance evaluations using this system, we were able to demonstrate that this system has a performance that fully satisfies the abovementioned indices. First, the SNR in millimeter-wave (MM-wave) imaging was improved by 5.4 dB compared to the previously constructed imaging system using the IWR1443BOOST EVM, even though the measured distance was 2.66 times longer. As a specific example of the results of measurements on infrastructure facilities, the system successfully observed cracks as small as 0.1 mm in concrete materials hidden under glass fiber-reinforced tape and black acrylic paint. In this case, measurements were also made from a distance of about 3 m to meet the remote observation requirements, but the radar module with its high-directivity and high-gain antenna proved to be more sensitive in detecting crack structures than measurements made from a distance of 780 mm. In order to estimate the penetration length of MM waves into concrete, an experiment was conducted to measure the penetration of MM waves through a thin concrete slab with a thickness of 3.7 mm. As a result, Λ_exp = 6.0 mm was obtained as the attenuation distance of MM waves in the concrete slab used. In addition, transmission measurement experiments using a composite material consisting of ceramic tiles and fireproof board, which is a component of a house, and experiments using composite plywood, which is used as a general housing construction material in Japan, succeeded in making perspective observations of defects in the internal structure, etc., which are invisible to the human eye. Full article

Traditional manual visual detection methods are inefficient, subjective, and costly, making them prone to false and missed detections. Deep-learning-based defect detection identifies the types of defects and pinpoints their locations. By employing this approach, we could enhance the production workflow, boost production efficiency, minimize company expenses, and lessen the workload on workers. In this paper, we propose a lightweight tile-defect detection algorithm that strikes a balance between model parameters and accuracy. Firstly, we introduced the mobile-friendly vision transformer into the backbone network to capture global and local information. This allowed the model to comprehend the image content better and enhance defect feature extraction. Secondly, we designed a lightweight feature fusion network. This design amplified the network’s detection capability for defects of different scales and mitigated the blurriness and redundancy in the feature maps while reducing the model’s parameter count. We then devised a convolution module incorporating the normalization-based attention module, to direct the model’s focus toward defect features. This reduced background noise and filtered out features irrelevant to defects. Finally, we utilized a bounding box regression loss with a dynamic focusing mechanism. This approach facilitated the prediction of more precise object bounding boxes, thereby improving the model’s convergence rate and detection precision. Experimental results demonstrated that the improved algorithm achieved a mean average precision of 71.9%, marking a 3.1% improvement over the original algorithm. Furthermore, there was a reduction of 26.2% in the model’s parameters and a 20.9% decrease in the number of calculations. Full article

Corrosion effects in deposit environments (soil, waste pit, etc.), together with the glaze adherence and fit, could cause severe deterioration accompanied by different types of defects or growth of corrosion products. The aim of this work was to identify the source of surface degradation of the lead-glazed ceramics sets from the Prague area from the Romanesque to the Renaissance period. A combination of X-ray fluorescence (XRF), X-ray diffraction (XRD), optical microscopy (OM), scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM/EDS), and simultaneous thermal analysis (STA) techniques along with stress state calculations was used to study the defects. Based on the interpretation of the possible sources of the observed defects, four types of degradation effects were schematically expressed for the archaeological samples. It was shown that the glazes were already appropriately chosen during the production of the Romanesque tiles and that their degradation occurred only due to long-term exposure to unsuitable environmental conditions. Full article

The low accuracy of detection algorithms is one impediment in detecting ceramic tile’s surface defects online utilizing intelligent detection instead of human inspection. The purpose of this paper is to present a CNFA for resolving the obstacle. Firstly, a negative sample set is generated online by non-defective images of ceramic tiles, and a comparator based on a modified VGG16 extracts a reference image from it. Disguised rectangle boxes, including defective and non-defective, are acquired from the image to be inspected by a detector. A reference rectangle box most similar to the disguised rectangle box is extracted from the reference image. A discriminator is constituted with a modified MobileNetV3 network serving as the backbone and a metric learning loss function strengthening feature recognition, distinguishing the true and false of disguised and reference rectangle boxes. Results exhibit that the discriminator appears to have an accuracy of 98.02%, 13% more than other algorithms. Furthermore, the CNFA performs an average accuracy of 98.19%, and the consumption time of a single image extends by only 64.35 ms, which has little influence on production efficiency. It provides a theoretical and practical reference for surface defect detection of products with complex and changeable textures in industrial environments. Full article

We propose a simple but effective convolutional neural network to learn the similarities between closely related raw pixel images for feature representation extraction and classification through the initialization of convolutional kernels from learned filter kernels of the network. The binary-class classification of sigmoid and discriminative feature vectors are simultaneously learned together contrasting the handcrafted traditional method of feature extractions, which split feature-extraction and classification tasks into two different processes during training. Relying on the high-quality feature representation learned by the network, the classification tasks can be efficiently conducted. We evaluated the classification performance of our proposed method using a collection of tile surface images consisting of cracked surfaces and no-cracked surfaces. We tried to classify the tiny-cracked surfaces from non-crack normal tile demarcations, which could be useful for automated visual inspections that are labor intensive, risky in high altitudes, and time consuming with manual inspection methods. We performed a series of comparisons on the results obtained by varying the optimization, activation functions, and deployment of different data augmentation methods in our network architecture. By doing this, the effectiveness of the presented model for smooth surface defect classification was explored and determined. Through extensive experimentation, we obtained a promising validation accuracy and minimal loss. Full article

This paper presents a method of acquisition and analysis of three-dimensional images in the task of automatic location and evaluation of defects on the surface of ceramic tiles. It presents a brief description of selected defects appearing on the surface of tiles, along with the analysis of their formation. The paper includes the presentation of the method of constructing a 3D image of the tile surface using the Laser Triangulation Method (LTM), along with the surface imaging parameters employed in the research. The algorithms of three-dimensional surface image analysis of ceramic tiles used in the process of image filtering and defect identification are presented. For selected defects, the method of measuring defect parameters and the method of visualization of defects on the surface are also presented. The developed method was tested on defective products to confirm its effectiveness in the field of quick defect detection in automated control systems installed on production lines. Full article

This paper presents a novel, real-time defect detection system, based on a best-fit polynomial interpolation, that inspects the conditions of outer surfaces. The defect detection system is an enhanced feature extraction method that employs this technique to inspect the flatness, waviness, blob, and curvature faults of these surfaces. The proposed method has been performed, tested, and validated on numerous pipes and ceramic tiles. The results illustrate that the physical defects such as abnormal, popped-up blobs are recognized completely, and that flames, waviness, and curvature faults are detected simultaneously. Full article