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Keywords = straightening-force measurement

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19 pages, 4895 KB  
Article
Novel Straightening-Machine Design with Integrated Force Measurement for Straightening of High-Strength Flat Wire
by Lukas Bathelt, Maximilian Scurk, Eugen Djakow, Christian Henke and Ansgar Trächtler
Sensors 2023, 23(22), 9091; https://doi.org/10.3390/s23229091 - 10 Nov 2023
Cited by 7 | Viewed by 4034
Abstract
In a punch-bending machine, wire products are manufactured for a wide range of industrial sectors, such as the electronics industry. The raw material for this process is flat wire made of high-strength steel. During the manufacturing process of the flat wire, residual stresses [...] Read more.
In a punch-bending machine, wire products are manufactured for a wide range of industrial sectors, such as the electronics industry. The raw material for this process is flat wire made of high-strength steel. During the manufacturing process of the flat wire, residual stresses and plastic deformations are induced into the wire. These residual stresses and deformations fluctuate over the length of the semi-finished product and have a negative effect on the final product quality. Straightening machines are used to reduce this influence to a minimum. So far, the adjustment of a straightening machine has been performed manually, which is a lengthy and complex task even for an experienced worker. This inevitably leads to the use of inefficient straightening strategies and causes high rejection rates in the entire production process. Due to a lack of sensor information from the straightening operation, application of modern feedback control methods has not been practicable. This paper presents a novel design for a straightening machine with an integrated, precise straightening force measurement. By simultaneously monitoring the position of the straightening rollers, state variables of the straightening operation can be derived. Additionally, a tension control for feeding the flat wire is introduced. This is implemented to mitigate the disturbing effects caused by irregularities in the wire-feeding process. In the results of this article, the high precision of the developed force measurement design and its possible applications are shown. Full article
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25 pages, 5609 KB  
Article
Impact of Anthropogenic Activities and Sea Level Rise on a Lagoon System: Model and Field Observations
by Cuiping Kuang, Xin Cong, Zhichao Dong, Qingping Zou, Huaming Zhan and Wei Zhao
J. Mar. Sci. Eng. 2021, 9(12), 1393; https://doi.org/10.3390/jmse9121393 - 6 Dec 2021
Cited by 10 | Viewed by 3206
Abstract
The long-term geomorphological evolution of a coastal lagoon is driven by hydrodynamic forcing and is influenced by climate changes and human activities. In this study, a numerical model of the Qilihai lagoon (QL) system was established based on field measurements, previous hydrology data [...] Read more.
The long-term geomorphological evolution of a coastal lagoon is driven by hydrodynamic forcing and is influenced by climate changes and human activities. In this study, a numerical model of the Qilihai lagoon (QL) system was established based on field measurements, previous hydrology data and satellite remote sensing measurements, to simulate the geomorphological evolution of QL from 1900 to 2018. The influences of sea level rise, runoff and human activities on the evolution of geomorphology were investigated. The results of the model show that the construction projects including the tide gate, the bridge, reclamation and the straightening or widening of the tidal channel increased the net deposition within the QL system. Furthermore, the spatial distribution of tidal asymmetry during the natural time period was similar to that of the change in bed thickness. However, bed erosion or deposition was not only dependent on tidal asymmetry but it was also affected by the external sediment supply and the discharge of upstream rivers. Moreover, sea level rise had a significant effect on the tidal asymmetry; therefore, it enhanced the accumulation of sediments in the QL system, while runoff had little effect on the tidal asymmetry or geomorphological changes in the system. Full article
(This article belongs to the Section Coastal Engineering)
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8 pages, 10438 KB  
Article
The Real Time Geometric Effect of a Lordotic Curve-Controlled Spinal Traction Device: A Randomized Cross Over Study
by Chang-Hyung Lee, Sung Jin Heo and So Hyun Park
Healthcare 2021, 9(2), 125; https://doi.org/10.3390/healthcare9020125 - 27 Jan 2021
Cited by 4 | Viewed by 4387
Abstract
Background: A standard spinal traction (ST) device was designed to straighten the spine without considering physiological lumbar lordosis. Using lordotic curve-controlled traction (LCCT), which maintains the lordotic curve during traction, the traction force would be applied to the posterior spinal structure effectively. Thus, [...] Read more.
Background: A standard spinal traction (ST) device was designed to straighten the spine without considering physiological lumbar lordosis. Using lordotic curve-controlled traction (LCCT), which maintains the lordotic curve during traction, the traction force would be applied to the posterior spinal structure effectively. Thus, the purpose of our study was to evaluate real-time biomechanical changes while applying the LCCT and ST. Methods: In this study, 40 subjects with mild non-radicular low back pain (LBP) were included. The participants underwent LCCT and ST in random order. Anterior and posterior intervertebral distance, ratios of anterior/posterior intervertebral distance (A/P ratio), and lordotic angles of intervertebral bodies (L2~L5) were measured by radiography. Results: Mean intervertebral distances were greater during LCCT than those measured prior to applying traction (p < 0.05). Mean A/P ratio was also significantly greater during LCCT than during ST or initially (p < 0.05). In particular, for the L4/5 intervertebral segment, which is responsible for most of the lordotic curve, mean LCCT angle was similar to mean lordotic angle in the standing position (10.9°). Conclusions: Based on measurements of radiologic geometrical changes with real-time clinical setting, the newly developed LCCT appears to be a useful traction device for increasing intervertebral disc spaces by maintaining lordotic curves. Full article
(This article belongs to the Special Issue Physical Rehabilitation & Prevention in Sports Injuries)
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15 pages, 1632 KB  
Article
Dynamic Tensile Testing of Needle-Punched Nonwoven Fabrics
by Francisca Martínez-Hergueta, Antonio Pellegrino, Álvaro Ridruejo, Nik Petrinic, Carlos González and Javier LLorca
Appl. Sci. 2020, 10(15), 5081; https://doi.org/10.3390/app10155081 - 23 Jul 2020
Cited by 5 | Viewed by 4296
Abstract
The tensile testing of a needle-punched nonwoven fabric is presented. A high-sensitivity Split-Hopkinson Tensile Bar device was specifically designed for this purpose. The strain gauge measurements were combined with high-speed photography and Digital Image Correlation to analyse the deformation micromechanisms at high strain [...] Read more.
The tensile testing of a needle-punched nonwoven fabric is presented. A high-sensitivity Split-Hopkinson Tensile Bar device was specifically designed for this purpose. The strain gauge measurements were combined with high-speed photography and Digital Image Correlation to analyse the deformation micromechanisms at high strain rates. The experimental set-up allowed to determine the wave propagation velocity of the as-received nonwove fabric, the evolution of the strain field with deformation and the wave interaction inside the fabric. The deformation was accommodated by the same micromechanisms observed during quasi-static tensile testing and ballistic impact, which comprised fibre straightening, rotation and sliding. Heterogeneous strain fields were developed in the nonwoven fabric as a result of the non-linear pseudoplastic response of the fabric and the internal dissipation due to the frictional deformation micromechanisms, preventing the propagation of high magnitude strain waves into the specimen. Additionally, the output forces were analysed to determine the influence of high-strain rates in the mechanical response of the nonwoven fabric, finding an increment of the stiffness for low applied strains under dynamic loading. These findings provide the basis to develop strain-rate dependent constitutive models to predict wave propagation in needle-punched nonwoven fabrics when subjected to impact loads. Full article
(This article belongs to the Special Issue Armour and Protection Systems)
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17 pages, 12620 KB  
Article
Influence of Internal Pressure and Axial Compressive Displacement on the Formability of Small-Diameter ZM21 Magnesium Alloy Tubes in Warm Tube Hydroforming
by Hajime Yasui, Taisuke Miyagawa, Shoichiro Yoshihara, Tsuyoshi Furushima, Ryuichi Yamada and Yasumi Ito
Metals 2020, 10(5), 674; https://doi.org/10.3390/met10050674 - 21 May 2020
Cited by 9 | Viewed by 3742
Abstract
In this study, the influence of internal pressure and axial compressive displacement on the formability of small-diameter ZM21 magnesium alloy tubes in warm tube hydroforming (THF) was examined experimentally and numerically. The deformation behavior of ZM21 tubes, with a 2.0 mm outer diameter [...] Read more.
In this study, the influence of internal pressure and axial compressive displacement on the formability of small-diameter ZM21 magnesium alloy tubes in warm tube hydroforming (THF) was examined experimentally and numerically. The deformation behavior of ZM21 tubes, with a 2.0 mm outer diameter and 0.2 mm wall thickness, was evaluated in taper-cavity and cylinder-cavity dies. The simulation code used was the dynamic explicit finite element (FE) method (FEM) code, LS-DYNA 3D. The experiments were conducted at 250 °C. This paper elucidated the deformation characteristics, forming defects and forming limit of ZM21 tubes. Their deformation behavior in the taper-cavity die was affected by the axial compressive direction. Additionally, the occurrence of tube buckling could be inferred by changes of the axial compression force, which were measured by the load cell during the processing. In addition, grain with twin boundaries and refined grain were observed at the bended areas of tapered tubes. The hydroformed samples could have a high strength. Moreover, wrinkles, which are caused under a lower internal pressure condition, were employed to avoid tube fractures during the axial feeding. The tube with wrinkles was expanded by a straightening process after the axial feed. It was found that the process of warm THF of the tubes in the cylinder-cavity die was successful. Full article
(This article belongs to the Special Issue Latest Hydroforming Technology of Metallic Tubes and Sheets)
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10 pages, 203 KB  
Review
In Vitro Methodologies to Evaluate the Effects of Hair Care Products on Hair Fiber
by Robson Miranda Da Gama, André Rolim Baby and Maria Valéria Robles Velasco
Cosmetics 2017, 4(1), 2; https://doi.org/10.3390/cosmetics4010002 - 3 Jan 2017
Cited by 14 | Viewed by 16771
Abstract
Consumers use different hair care products to change the physical appearance of their hair, such as shampoos, conditioners, hair dye and hair straighteners. They expect cosmetics products to be available in the market to meet their needs in a broad and effective manner. [...] Read more.
Consumers use different hair care products to change the physical appearance of their hair, such as shampoos, conditioners, hair dye and hair straighteners. They expect cosmetics products to be available in the market to meet their needs in a broad and effective manner. Evaluating efficacy of hair care products in vitro involves the use of highly accurate equipment. This review aims to discuss in vitro methodologies used to evaluate the effects of hair care products on hair fiber, which can be assessed by various methods, such as Scanning Electron Microscopy, Transmission Electron Microscopy, Atomic Force Microscopy, Optical Coherence Tomography, Infrared Spectroscopy, Raman Spectroscopy, Protein Loss, Electrophoresis, color and brightness, thermal analysis and measuring mechanical resistance to combing and elasticity. The methodology used to test hair fibers must be selected according to the property being evaluated, such as sensory characteristics, determination of brightness, resistance to rupture, elasticity and integrity of hair strain and cortex, among others. If equipment is appropriate and accurate, reproducibility and ease of employment of the analytical methodology will be possible. Normally, the data set must be discussed in order to obtain conclusive answers to the test. Full article
(This article belongs to the Special Issue Hair Care Cosmetics)
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