Search Results (60)

Copper antimony sulfide (CuSbS₂) is an affordable and eco-friendly solar absorber with an optimal bandgap and high absorption coefficient, and it stands out as a promising candidate for thin-film solar cells. This study investigates the effects of indium tin oxide (ITO), fluorine-doped tin oxide (FTO), and glass substrates on the microstructural, morphological, and optical properties of CuSbS₂ (CAS) layers synthesized via spray pyrolysis. X-ray Diffraction (XRD) and Raman spectroscopy analyses revealed that CAS phases formed on ITO and FTO substrates exhibited a phase composition without additional copper phases. However, the CAS layer on glass contained a copper sulfide (CuS) phase, which can be detrimental for solar cell applications. Furthermore, the influences of the substrate morphology and contact angle on the growth mechanisms of CAS layers was examined, highlighting the relationship between the substrate micromorphology and the resultant film characteristics. Advanced image processing techniques applied to Atomic Force Microscopy (AFM) images of the substrate surfaces facilitated a comprehensive comparison with the surface characteristics of the CAS films grown on those substrates. Field Emission Scanning Electron Microscopy (FESEM) indicated that CAS layers on ITO possessed larger grains than FTO, whereas those on FTO exhibited lower roughness with a more uniform grain distribution. Notably, the optical properties of the CAS layers correlated strongly with their microstructural and morphological characteristics. This work highlights the critical influence of substrate choice on the growth and characteristics of CAS layers through a comparative analysis. Full article

This study presents a systematic approach to engineering the electron transport layer (ETL) in perovskite solar cells using a spray deposition technique to fabricate sequentially compact and mesoporous titanium dioxide (c-TiO₂, m-TiO₂) films. The spray coating method leads to the development of a distinct reticulated morphology characterized by well-defined wavy-like surface features and significantly increased roughness—at least twice that of spin-coated mesoporous films. The increased interfacial area between the mesoporous TiO₂ and the perovskite layer facilitates more efficient charge transfer, contributing to higher device performance. By optimizing the deposition parameters, particularly the number of spray cycles for the m-TiO₂ layer, we achieve a significant enhancement in device performance, with improvements in power conversion efficiency (PCE), reduced series resistance, and minimized hysteresis. Our results demonstrate that an optimal film thickness promotes better perovskite anchoring, while excessive deposition impedes light transmission and increases sheet resistance. These findings advance the practical fabrication of high-performance perovskite solar cells using simple solution-processing techniques and highlights the potential of scalable spray deposition methods for industrial-scale fabrication. Full article

Perovskite, as a promising candidate for the next generation of photovoltaic materials, has attracted extensive attention. To date, the power conversion efficiency (PCE) of perovskite solar cells (PSCs) has reached 26.7%, which is competitive with that of commercial silicon cells. However, high PCE is usually achieved in devices with a small surface area fabricated by the spin-coating method. Perovskite thin films, as the most important layer, suffer from poor uniformity and crystallization caused by the large-area fabrication process, which leads to a dramatic drop in efficiency and exhibits poor reproducibility. Here, we summarize common architectures of PSC and perovskite solar modules (PSMs), as well as analyzing the reasons for efficiency loss on the modules. Subsequently, the review describes the mechanism of perovskite growth in detail, and then sums up recent research on small-to-large-area perovskite devices. Large-area fabrication methods mainly include blade coating, slot-die coating, spray-coating, inkjet printing, and screen printing. Moreover, we compare the advantages and disadvantages of each method and their corresponding mechanisms and research progress. The review aims to provide potential logical conclusions and directions for the commercial large-area perovskite fabrication process. Full article

Synthesis and characterization of undoped and samarium-doped CuO–SnO₂:F thin films using the spray pyrolysis technique are presented. The effect of the samarium doping level on the physical properties of these films was thoroughly analyzed. X-ray diffraction patterns proved the successful synthesis of pure CuO–SnO₂:F thin films, free from detectable impurities. The smallest crystallite size was observed in 6% Sm-doped CuO–SnO₂:F thin films. The 6% Sm-doped CuO–SnO₂films demonstrated an increasedsurface area of 40.6 m²/g, highlighting improved textural properties, which was further validated by XPS analysis.The bandgap energy was found to increase from 1.90 eV for undoped CuO–SnO₂:F to 2.52 eV for 4% Sm-doped CuO–SnO₂:F, before decreasing to 2.03 eV for 6% Sm-doped CuO–SnO2:F thin films. Photoluminescence spectra revealed various emission peaks, suggesting a quenching effect. A numerical simulation of a new solar cell based on FTO/ZnO/Sm–CuO–SnO₂:F/X/Mo was carried out using Silvaco Atlas software, where X represented the absorber layer CIGS, CdTe, and CZTS. The results showed that the solar cell with CIGS as the absorber layer achieved the highest efficiency of 15.98. Additionally, the thin films demonstrated strong photocatalytic performance, with 6% Sm-doped CuO–SnO₂:F showing 86% degradation of ampicillin after two hours. This comprehensive investigation provided valuable insights into the synthesis, properties, and potential applications of Sm-doped CuO–SnO₂ thin films, particularly for solar energy and pharmaceutical applications. Full article

The rapid developments in conductive polymers with flexible electronics over the past years have generated noteworthy attention among researchers and entrepreneurs. Conductive polymers have the distinctive capacity to conduct electricity while still maintaining the lightweight, flexible, and versatile characteristics of polymers. They are crucial for the creation of flexible electronics or gadgets that can stretch, bend, and adapt to different surfaces have sparked momentous interest in electronics, energy storage, sensors, smart textiles, and biomedical applications. This review article offers a comprehensive overview of recent advancements in conductive polymers over the last 15 years, including a bibliometric analysis. The properties of conductive polymers are summarized. Additionally, the fabrication processes of conductive polymer-based materials are discussed, including vacuum filtering, hydrothermal synthesis, spray coating, electrospinning, in situ polymerization, and electrochemical polymerization. The techniques have been presented along with their advantages and limitations. The multifunctional applications of conductive polymers are also discussed, including their roles in energy storage and conversion (e.g., supercapacitors, lithium-ion batteries (LIBs), and sodium-ion batteries (SIBs)), as well as in organic light-emitting diodes (OLEDs), organic solar cells (OSCs), conductive textiles, healthcare monitoring, and sensors. Future scope and associated challenges have also been mentioned for further development in this field. Full article

The present article focuses on the characterization of the new biocomposites of poly(butylene succinate) (PBS) with fillers of plant origin such as onion peels (OP) and durum wheat bran WB (Triricum durum) subjected to composting and artificial aging. The susceptibility to fungal growth, cytotoxicity and antibacterial properties were also examined. The biodegradation of the samples was investigated under normalized conditions simulating an intensive aerobic composting process. It was shown that the tested natural fillers significantly accelerate the biodegradation process of the composition (after 90 days mass loss of PBS 7%) and that the samples with WB degrade much faster (corresponding mass loss 86%) than those containing OP (corresponding mass loss 21%). The remains of the samples after composting were subjected to chemical structure analysis (FTIR), and their thermal properties were determined using differential scanning calorimetry (DSC). It was shown that the degree of crystallinity of PBS and composites increased with the increasing time of composting. In the case of pure PBS, this increase was a maximum of 31.5%, for biocomposite with OP 31.1% and for those containing WB 21.2%. FTIR results showed that cleavage of polymer chains by hydrolysis took place during composting. The tested samples were also subjected to artificial aging under conditions simulating solar radiation and were sprayed with water. After artificial aging, the significant changes in the color of the samples as well as the porosity of their surface was noted, which was mainly due to the effect of photodegradation of both the used OP and WB fillers. Additionally, FTIR analysis indicated that samples were degraded by photooxidation processes. The ability of fungi to grow on the surface of the samples was also tested. The results demonstrate the possibility of using the developed biocomposite materials as a carbon source for the growth of fungi. The antibacterial tests showed that samples containing OP exhibited strong antibacterial properties regardless of their wt.% content. Additionally, a cytotoxicity test was performed on a BJ cell line, demonstrating that none of the tested biocomposites were cytotoxic. Moreover, those with the addition of WB statistically significantly supported the viability of both fibroblast and bacteria cells, showing their biological safety but lack of antibacterial activity. Full article

Perovskite solar cells (PSCs) offer a number of key advantages over silicon solar cells. These include their low-cost materials, high efficiency, simplicity of fabrication, and inexpensive manufacturing techniques. To commercialize PSCs, there are many methods to develop the quality of the cells, one of them being printing techniques. Different printing techniques deposition have been developed for the perovskite solar cell, such as blade coating, slot die coating, inkjet printing, screen printing, spray coating, flexographic printing, and gravure printing. These techniques have a substantial impact on the performance of PSCs and controlling film formation to commercialize PSCs. This review summarizes a comprehensive overview of various deposition printing techniques used to fabricate PSCs during different years and different techniques, such as using different preparation methods, novel drying techniques, and ink engineering. In addition, the challenges that are faced by using these, such as material stability, reproducibility of printing processes, and cost-effectiveness techniques, are reviewed. Future research should focus on optimizing printing techniques to improve the stability and scalability of PSCs. Exploring novel perovskite materials, deposition techniques, and innovative fabrication methods may further enhance the PSCs and facilitate their commercialization. Full article

Thin transparent films of SnO₂ were obtained from aqueous–alcohol solutions of SnCl₄ on a flexible polyethylene terephthalate (PET) substrate by spray pyrolysis at 100 °C. The influence of the addition of aqueous ammonia to the film-forming solution on the different properties has been studied. Properties studied include surface morphology, phase composition and transparency of the formed films and the crystallization processes and band gap of the film material. It was found that the addition of aqueous ammonia causes the formation of skeletal crystals (NH₄)₂[SnCl₆] with a perovskite structure in the film structure. The resulting films are promising for use in the technology of manufacturing flexible solar cells. Full article

In this study, we explored the potential of exfoliated transition metal dichalcogenides (TMDs) as innovative spray-coated hole transport layers (HTLs) in organic photovoltaics (OPVs), addressing the need for efficient and stable materials in solar cell technology. This research was motivated by the need for alternative HTLs that can offer enhanced performance under varying lighting conditions, particularly in indoor environments. Employing UV-visible absorption and Raman spectroscopy, we characterized the optical properties of MoS₂, MoSe₂, WS₂, and WSe₂, confirming their distinct excitonic transitions and direct bandgap features. The nanocrystalline nature of these TMDs, revealed through XRD patterns and crystallite size estimation using the Scherrer method, significantly contributes to their enhanced physical properties and operational efficiency as HTLs in OPVs. These TMDs were then integrated into OPV devices and evaluated under standard solar and indoor lighting conditions, to assess their effectiveness as HTLs. The results demonstrated that MoS₂, in particular, displayed remarkable performance, rivalling traditional HTL materials like MoO₃. It maintained high power conversion efficiency across a spectrum of light intensities, illustrating its versatility for both outdoor and indoor applications. Additionally, MoS₂ showed superior stability over extended periods, suggesting its potential for long-term usage in OPVs. This study contributes significantly to the field of photovoltaic materials, presenting TMDs, especially MoS₂, as promising candidates for efficient and stable OPVs in diverse lighting conditions, thereby broadening the scope of solar cell applications. Full article

In dye-sensitized solar cells (DSSCs), the counter electrode (CE) plays a crucial role as an electron transfer agent and regenerator of the redox couple. Unlike conventional CEs that are generally made of glass-based substrates (e.g., FTO/glass), polymer substrates appear to be emerging candidates, owing to their intrinsic properties of lightweight, high durability, and low cost. Despite great promise, current manufacturing methods of CEs on polymeric substrates suffer from serious limitations, including low conductivity, scalability, process complexity, and the need for dedicated vacuum equipment. In the present study, we employ and evaluate a fully additive manufacturing route that can enable the fabrication of CEs for DSSCs in a high-throughput and eco-friendly manner with improved performance. The proposed approach sequentially comprises: (1) material extrusion 3-D printing of polymer substrate; (2) conductive surface metallization through cold spray particle deposition; and (3) over-coating of a thin-layer catalyzer with a graphite pencil. The fabricated electrodes are characterized in terms of microstructure, electrical conductivity, and photo-conversion efficiency. Owing to its promising electrical conductivity (8.5 × 10⁴ S·m⁻¹) and micro-rough surface structure (R_a ≈ 6.32 µm), the DSSCs with the additively manufactured CEs led to ≈2.5-times-higher photo-conversion efficiency than that of traditional CEs made of FTO/glass. The results of the study suggest that the proposed additive manufacturing approach can advance the field of DSSCs by addressing the limitations of conventional CE manufacturing platforms. Full article

Kesterite-based copper zinc tin sulfide (CZTS) and copper zinc tin selenide (CZTSe) thin films have attracted considerable attention as promising materials for sustainable and cost-effective thin-film solar cells. However, the successful integration of these materials into photovoltaic devices is hindered by the coexistence of secondary phases, which can significantly affect device performance and stability. This review article provides a comprehensive overview of recent progress and challenges in controlling secondary phases in kesterite CZTS and CZTSe thin films. Drawing from relevant studies, we discuss state-of-the-art strategies and techniques employed to mitigate the formation of secondary phases. These include a range of deposition methods, such as electrodeposition, sol-gel, spray pyrolysis, evaporation, pulsed laser deposition, and sputtering, each presenting distinct benefits in enhancing phase purity. This study highlights the importance of employing various characterization techniques, such as X-ray diffraction, Raman spectroscopy, scanning electron microscopy, and energy-dispersive X-ray spectroscopy, for the precise identification of secondary phases in CZTS and CZTSe thin films. Furthermore, the review discusses innovative strategies and techniques aimed at mitigating the occurrence of secondary phases, including process optimization, compositional tuning, and post-deposition treatments. These approaches offer promising avenues for enhancing the purity and performance of kesterite-based thin-film solar cells. Challenges and open questions in this field are addressed, and potential future research directions are proposed. By comprehensively analyzing recent advancements, this review contributes to a deeper understanding of secondary phase-related issues in kesterite CZT(S/Se) thin films, paving the way for enhanced performance and commercial viability of thin-film solar cell technologies. Full article

We reported the comparative studies of the optimization of solution-processable tungsten trioxide (WO₃) as a hole transporting layer (HTL) in inverted organic photovoltaics (OPVs) using spin coating, slot-die coating, and spray coating technologies for scaling-up applications. To facilitate the technology’s transition into commercial manufacturing, it is necessary to explore the role of scalable technologies for low-cost and efficient device fabrication. We investigated the role of diluting WO₃ with isopropanol as an HTL in inverted OPVs to solve the issue of poor wettability of the hydrophobic surface of the PBDB-T: ITIC bulk heterojunction layer. The optimal dilution ratios of WO₃ with isopropanol were 1:4, 1:4 and 1:8 with spin coating, slot-die coating and spray coating techniques, respectively. We evaluated the device performance by conducting a current density–voltage (J-V) analysis, incident photon-to-current conversion efficiency (IPCE) measurements, and ultraviolet–visible (UV-Vis) absorbance spectra for various WO₃ concentrations. The J-V characteristics revealed that slot-die coating resulted in the highest performance, followed by the spray coating technology. We further investigated the impact of the annealing temperature on device performance for both slot-die- and spray-coated diluted WO₃. The highest device performance was achieved at an annealing temperature of 120 °C for both coating technologies. This research offers valuable insights into the scalable fabrication of inverted OPV devices, paving the way for cost-effective and efficient large-scale production. Full article

This work reports on the properties of heterojunctions consisting of n-type Ga₂O₃ layers, deposited using ultrasonic spray pyrolysis at high temperature from water-based solution, combined with p-type NiO and Cu₂O counterparts, deposited by radio frequency and reactive, direct-current magnetron sputtering, respectively. After a comprehensive investigation of the properties of the single layers, the fabricated junctions on indium tin oxide (ITO)-coated glass showed high rectification, with an open circuit voltage of 940 mV for Ga₂O₃/Cu₂O and 220 mV for Ga₂O₃/NiO under simulated solar illumination. This demonstrates in praxis the favorable band alignment between the sprayed Ga₂O₃ and Cu₂O, with small conduction band offset, and the large offsets anticipated for both energy bands in the case of Ga₂O₃/NiO. Large differences in the ideality factors between the two types of heterojunctions were observed, suggestive of distinctive properties of the heterointerface. Further, it is shown that the interface between the high-temperature-deposited Ga₂O₃ and the ITO contact does not impede electron transport, opening new possibilities for the design of solar cell and optoelectronic device architectures. Full article

In recent years, transparent conducting oxide semiconductor materials have found applications in both science and technology, especially in the areas of semiconductors, optoelectronics, and a wide range of energy efficiency devices. These TCO materials are the building blocks of various optoelectronic devices, such as transparent thin-film transistors, solar cells, and light-emitting diodes. This work concentrates on the structure, morphology, and optical properties of ZnO and Zn_0.95La_0.05O thin films at 673 K using a chemical spray technique. The polycrystalline nature and wurtzite structure of ZnO were confirmed by using XRD analysis with preferred growth along the (1 0 1) plane. The Zn_0.95La_0.05O deposits showed maximum crystallinity of 15.4 nm and a strain value of 2.4 × 10⁻³. The lattice constants increased for lanthanum-doped ZnO thin films due to the ionic radii mismatch of the doping material, which causes lattice expansion. Fibrous morphology was observed for ZnO, and a mixed structure of grains and fibers was observed for Zn_0.95La_0.05O films, which confirms the insertion of La³⁺ into the Zn²⁺ position. The Zn_0.95La_0.05O deposits showed transmittance above 80% due to the increased crystalline quality and a bandgap of 3.32 eV. The photoluminescence spectra showed peaks corresponding to e-h recombination, zinc defects (Zn_i and O_zn), and oxygen vacancy (O_i and V_o). The lanthanum-doped ZnO films showed increased band-edge emission and decreased defect-related peaks due to the increased crystalline quality. Hence, the doping of La³⁺ ions into a ZnO lattice enhances the crystalline quality and increases the transparency of the host ZnO matrix, which is suitable for optoelectric device applications. Full article

In this report, the morphological, optical, electrical, and photovoltaic properties of copper oxide and calcium-doped copper oxide thin films produced via the spray coating method were studied. The thermal post treatment at 300 °C in an inert atmosphere allowed us to obtain a single phase of Cu₂O with 21 Ωcm of resistivity (ρ). In this study, 1 wt%, 2 wt%, 3 wt%, 4 wt%, 5 wt%, and 10 wt% Ca admixtures with copper oxide were investigated. The determined optimal calcium dopant concentration was 4 wt%. XRD analysis was used to reveal the chemical composition of the produced layers. It was found that a calcium dopant does not change the layer composition but improves its electrical parameters. Based on UV-Vis spectra, the band gap energy and Urbach energy were calculated. The morphology of produced thin films was described as smooth and nanocrystalline, corresponding to a grain size calculated based on the Scherrer equation. Finally, it was shown that the developed protocol of low-resistivity copper oxide deposition via the spray coating technique can be successfully implemented in heterojunction solar cell production. The I–V parameters of Ag/n-type CzSi/REF:CuO_x and 4Ca:CuO_x/Carbon were collected, and the achieved efficiency was 2.38%. Full article