Search Results (17)

Research on the grouting reinforcement mechanism of overburden is constrained by the concealed and heterogeneous nature of geotechnical media, posing dual challenges in theoretical analysis and process visualization. Based on discrete element numerical simulations and laboratory tests, an analytical model for grouting reinforcement in overburden layers is developed, revealing the influence of grouting pressure on slurry diffusion shape and distance. The results indicate the following: (1) Contact parameters of overburden and cement particles were obtained through laboratory tests. A grouting model for the overburden layer was established using the discrete element method. After optimizing particle coarsening and the contact model, the simulation more accurately represented slurry diffusion characteristics such as compaction, splitting, and permeability. (2) By monitoring porosity and coordination number distributions near grouting holes before and after injection using circular measurement, the discrete element simulation clearly visualizes the slurry reinforcement range. The reinforcement mechanism is attributed to the combined effects of pore structure compaction (reduced porosity) and cementation within the overburden (increased coordination number). (3) Based on slurry diffusion results, a functional relationship between slurry diffusion radius and grouting pressure is established. Error analysis shows that the modified formula improves the goodness of fit by 34–39% compared to the classical formula (Maag, cylindrical diffusion). The discrete element analysis method proposed in this study elucidates the mechanical mechanisms of overburden grouting reinforcement at the particle scale and provides theoretical support for visual evaluation of concealed structures and optimization of grouting design. Full article

This study advances the theory of power-law fluid infiltration grouting by developing spherical and columnar diffusion models rooted in fractal porous media theory and power-law rheological equations. An analytical solution for determining the slurry diffusion radius is derived and validated through laboratory experiments and numerical simulations. Key findings include the following: (1) The fractal permeability constant demonstrates an exponential dependence on the rheological index (n), with a critical threshold at n = 0.4. Below this threshold, the constant asymptotically approaches zero (slope < 0.1), while beyond it, sensitivity intensifies exponentially, attaining 0.48 at n = 0.9. (2) Non-linear positive correlations exist between the slurry diffusion radius and both the grouting pressure (P) and the water–cement ratio (W/C). Spherical diffusion dominates over columnar diffusion, with their ratio shifting from 1:0.96 at P = 0.1 MPa to 1:0.82 at P = 0.5 MPa. The diffusion distance differential increases from 22 mm to 38 mm as the W/C rises from 0.5 to 0.7, attributable to reduced interfacial shear resistance from decreasing slurry viscosity and yield stress. (3) Experimental validation confirms exponentially decaying model errors: spherical grouting errors decrease from 21.54% (t = 5 s) to 8.43% (t = 15 s) and columnar errors from 25.45% to 10.17%, both within the 50% engineering tolerance. (4) Numerical simulations show that the meander fractal dimension (48 mm) demonstrates a higher sensitivity than the volume fractal dimension (37 mm), with both dimensions reaching maximum values. These findings establish a theoretical framework for optimizing grouting design in heterogeneous porous media. Full article

To investigate the diffusion law of ultrafine cement slurry (UCS) with different water–cement ratios in tunnel second lining cracks during grouting, the grouting of ultrafine cement slurry with different water–cement ratios was carried out by experimental and theoretical analysis methods in this study. Through the collection and data analysis grouting experiment of the diffusion time history, the diffusion morphological characteristics based on different slurry viscosities were obtained, which were divided into three grouting diffusion patterns: circular diffusion zone, excessive diffusion zone, and elliptical diffusion zone. Furthermore, the spatiotemporal variation rules of the diffusion radius of ultrafine cement slurry with different water–cement ratios in tunnel secondary lining cracks were obtained as well. By analyzing the diffusion radius values under different water–cement ratios in each direction of x+, x−, y+, and y−, the critical water–cement ratios ξ were found to be 0.8, which affected the diffusion radius value in the vertical upward y+ direction. Meanwhile, when the grouting was completed, the maximum diffusion radius of the ultrafine cement slurry was obtained using different water–cement ratios in each direction. Moreover, the grouting diffusion equation of tunnel secondary lining cracks based on ultrafine cement slurry with different water–cement ratios is established. The research results can accurately predict the grouting diffusion pattern and diffusion radius in tunnel second lining cracks with different water–cement ratios of ultrafine cement slurry. Full article

In district cooling systems, substituting the conventional cooling medium with ice slurry represents an ideal approach to achieve economical operation. During pipeline transportation, ice slurry exhibits heterogeneous flow characteristics distinct from those of pure fluids. Consequently, investigating the flow field characteristics of non-homogeneous ice slurry, quantitatively analyzing the rheological variations and flow resistance laws due to the uneven distribution of ice particles, and standardizing the comprehension and depiction of flow patterns within ice slurry pipes hold significant theoretical importance and practical value. This study analyzes the heterogeneous isothermal flow characteristics of ice slurry in a straight pipe by employing particle dynamics and the Euler–Euler dual-fluid model. Taking into account the impact of ice particles’ non-uniform distribution on the rheological properties of ice slurry, a particle concentration diffusion equation is incorporated to develop an isothermal flow resistance model for ice slurry. The flow behavior of ice slurry with initial average ice particle fractions (IPFs) ranging from 0% to 20% in DN20 horizontal straight and elbow pipes is examined. The findings reveal that the degree of heterogeneous flow in ice slurry is inversely proportional to the initial velocity and directly proportional to the initial concentration of ice particles. When the flow velocity is close to 0.5 m/s, the flow resistance of ice particles exhibits a linear positive correlation with changes in flow velocity, whereas the flow resistance of the fluid-carrying phase displays a linear negative correlation. As the flow rate increases to 1 m/s, the contribution of each phase to the total flow resistance becomes independent of the initial velocity parameter. Additionally, the drag fraction of the ice particle phase is positively associated with the initial concentration of ice particles. Furthermore, the phenomenon of “secondary flow” arises when ice slurry flows through an elbow, enhancing the mixing of ice particles with the carrier fluid. The extent of this mixing intensifies with a decrease in the turning radius and an increase in the initial velocity. Full article

The post-construction improvement technology of bored pile tips has been widely used in the construction of gravel pebble layers, but the diffusion law of the grouting slurry remains to be revealed. To study the diffusion law of the grouting slurry at the tip of bored piles in gravel pebble layers, an equivalent relationship between the seepage continuity equation and the mass diffusion continuity equation was established based on an in-depth comparative analysis; further relying on the Diluted Species Transport Module in Porous Media of Comsol Multiphysics, a three-dimensional numerical model of slurry diffusion was established to systematically study the impact of key factors such as different porosities, grouting times, grouting pressures, slurry diffusion coefficients, and the ratio of vertical to horizontal slurry diffusion coefficients on the diffusion radius of the slurry. The calculation results show that with the continuation of grouting, the increase in porosity, grouting pressure, and slurry diffusion coefficient, or the decrease in the ratio of vertical to horizontal slurry diffusion coefficients, the diffusion range of the slurry increases accordingly. Furthermore, comparatively speaking, the impact of porosity is the smallest, while the impact of the slurry diffusion coefficient is the greatest. The research findings reflect the diffusion trend of the slurry in the gravel pebble layer, which has guiding significance for the quality control of the actual design and construction of grouting. Full article

Due to the complexity and untraceability of the grouting process and the underpinning of the slurry diffusion law, the current study on the grouting properties of alluvial filler soil lags behind the engineering application. Therefore, grouting model tests, including a laboratory soil test and a dynamic penetration test, are developed in this study to investigate the diffusion law of slurry and strength characteristics in alluvial filler soil. Through the excavation of the grouting model, the diffusion pattern of the grouting slurry can be observed precisely. Then an approach proposed in this study for estimating the shear strength growth of the grouting soil is verified by the grouting model tests. In addition, to assess the grouting volume, an analytical model considering the shrinkage coefficient of the slurry is developed. The good agreement between the test data and analytical results shows that the proposed method can effectively estimate the increase in shear strength and grouting amount. The excavation results show that the slurry is generally first filled and fractured along the interface between rock and soil and mainly fractured horizontally, with widths between 0.3~6.0 cm. The curves for the diffusion radius versus the distance from the grouting hole show a wavelike relationship in all directions (i.e., horizontal, up, and down). Full article

The soft surrounding rock of deep roadways is in the state of “micro-fracture and low permeability”. In order to solve the problem of grouting reinforcement of micro-fractures surrounding rock in deep roadways, the influence characteristics of auxiliary materials and additives on slurry flow were analyzed, and the composition and proportion of superfine cement-based composite grouting materials were determined: superfine cement accounted for 89.4%, superfine coal ash accounted for 5%, ultrafine mineral powder accounted for 5%, naphthalene water reducing agent accounted for 3~5‰, and lignin sulfonate calcium accounted for 1~3‰. The effects of water–cement ratio and water reducer content on slurry viscosity and water bleeding rate were tested by laboratory experiments. Based on the fracture characteristics of surrounding rock and the “Liu Jiacai Formula”, the influence law of fracture opening, grouting pressure and slurry viscosity on the slurry diffusion radius was analyzed. The results show that the slurry viscosity decreases with the increase of water–cement ratio and water reducer content, but the bleeding rate increases obviously with the increase of the two factors; when the water–cement ratio is 1.0 and the water reducer content is 3‰, the slurry has the advantages of “strong permeability, strong flow and low water bleeding rate”; the smaller the fracture opening is, the greater the required grouting pressure and the lower the required slurry viscosity. Aiming at the “micro-fracture zone” of surrounding rock in deep roadways, when the dynamic viscosity of the slurry is 2.0 mPa·s, the reasonable grouting pressure should be 12 MPa to meet the needs of grouting reinforcement engineering. The high-pressure grouting test of surrounding rock in the “micro-fracture zone” was successfully carried out by using the superfine cement-based composite grouting material. Full article

The developed karst caves may become the seepage channels of heavy metal to the soil and underground water in Southwest China. Therefore, it is necessary to apply effective seepage treatments to the base of heavy metal tailing reservoirs. This paper addressed the high-pressure rotary jet technology and slurry systems used in the seepage treatment of the deep tailing sand of the Shenxiandong tailing pond located in Southwest China. In this study, the factors of fluidity, initial and final setting times, compressive strength, and permeability coefficient of the slurry were conducted. The mechanism analysis was investigated by X-ray diffraction (XRD), scanning electron microscope (SEM), and inductively coupled plasma-mass spectrometry (ICP-MS). Three different types of slurry systems were proposed, and the permeability coefficients of the solidification body following 28 days of curing were less than 1 × 10⁻⁷ cm/s. The concentrations of Pb and Zn in the slurry system containing bentonite were reduced by 26.2% and 45.7%, respectively. In the presence of slaked lime and fly ash, the concentrations of Pb and Zn could be reduced by 26.8% and 30%, respectively. A total of 2142 high-pressure rotary jet piles were completed by the high-pressure rotary jet method in the field trial. The diffusion radius of these piles was over 1 m. Following 28 days of curing, the solidification body’s compressive strength was 7.45 MPa and the permeability coefficient was 6.27 × 10⁻⁸ cm/s. Both the laboratory and on-site trials showed that this method produced a good pollution barrier effect, which could prevent the diffusion of heavy metal into the adjacent underground water through the karst caves. It is also an effective way of engineering technology concerning heavy metal pollution control that occurs in tailing ponds. Full article

Previously conducted studies have established that the soil–rock mixture in the Chongqing area has the characteristics of loose structure, poor stability, strong permeability, and so on. When building a tunnel in a soil–rock mixture stratum, it is necessary to reinforce the surface rock mass and surrounding rock by grouting to improve the safety of tunnel excavation. To study the diffusion mechanism of cement slurry (Bingham fluid) in soil–rock mixtures, based on the Bingham fluid flow equation and slurry diffusion model, the Bingham fluid fracture diffusion formula was derived, and field grouting tests and indoor model tests were carried out with soil–rock mixtures in the Chongqing area as the research object. The fracture grouting diffusion formula was verified and analyzed using the test data. The research results show that the theoretical calculation results of various working conditions are close to the actual test results (the error of indoor model test results is less than 3%, and the error of field test results is less than 5%). A Bingham fluid fracture diffusion formula has been developed that applies to various working conditions of fracture grouting of soil–rock mixtures and has a good prediction effect on the value of the fracture diffusion radius. Full article

In order to solve the problem that the hole-forming rate of boreholes is low and it is difficult to reach the designed length when supporting a long pipe shed in loose stratum in a shallow buried section of a long-span tunnel, it is necessary to pre-reinforce the loose stratum in order to improve the strength and integrity of the surrounding rock. Relying on the grouting project of the shallow buried section at the exit of Botanggou tunnel, it is assumed that the grouting material is Newtonian fluid and the steel floral tube shows cylindrical infiltration and diffusion. Through the analysis of the structural characteristics of the injected stratum, the conceptual model of infiltration grouting is established. Twelve groups of test slurry were prepared with ordinary Portland cement and ultra-fine cement, and through the analysis of the slurry parameters of each group, ordinary Portland cement slurry was selected with a water–cement ratio of 1:1 plus 3% water glass to strengthen the gravel layer, and ultra-fine cement slurry with a water–cement ratio of 1:1 plus 3% water glass and 0.3% polycarboxylate superplasticizer to strengthen the fully and strongly weathered porphyritic granite layer. Through the on-site single-hole grouting test and combining with the empirical formula, the maximum diffusion radius of single-hole infiltration grouting is calculated, and the sliding width of the sidewall is deduced using Terzaghi theory. To ensure the grouting effect, the 5 m expansion of the excavation profile is taken as the grouting range. Grouting construction adopts the overall order of periphery and then interior, and three-sequence opening and grouting are adopted in the same row of grouting holes, which can effectively prevent grouting running and grouting. For the strata treated by surface grouting, the construction of the long pipe shed is smooth and reaches the designed length, and there is no large deformation of the surrounding rock when excavated using the CD method. The treatment effect is analyzed by the P-Q-t control method, excavation observation method, and deformation monitoring method. The results show that the injected stratum is fully infiltrated and gelled, forms an obvious grouting stone body, the integrity and strength of surrounding rock are obviously improved, and the convergence values of the tunnel surface, vault subsidence, and clearance do not exceed the alarm value of 60 mm. The research results provide some awareness and understanding of the grouting pre-reinforcement of loose stratum in a shallow buried section of a long-span tunnel in the future. Full article

In engineering, loose sandy (gravelly) strata are often filled with cement-based grout to form a mixed material with a certain strength and impermeability, so as to improve the mechanical properties of sandy (gravelly) strata. The tortuosity effect of sandy (gravelly) strata and the time-varying viscosity of slurry play a key role in penetration grouting projects. In order to better understand the influence of the above factors on the penetration and diffusion mechanism of power-law slurry, based on the capillary laminar flow model, this research obtained the seepage motion equation of power-law slurry, the time-varying constitutive equations of tortuosity and power-law fluid viscosity were introduced, and the spherical diffusion equation of penetration grouting considering both the tortuosity of porous media and time-varying slurry viscosity was established, which had already been verified by existing experiments. In addition, the time-varying factors of grouting pressure, the physical parameters of the injected soil layer, and slurry viscosity on penetration grouting diffusion law and the influencing factors were analyzed. The results show that considering the tortuosity of sandy (gravelly) strata and the time-varying of slurry viscosity at the same time, the error is smaller than the existing theoretical error, only 13~19%. The diffusion range of penetration grouting in the sandy (gravelly) strata is controlled by the tortuosity of sandy (gravelly) strata, the water–cement ratio of slurry, and grouting pressure. The tortuosity of sandy (gravelly) strata is inversely proportional to the diffusion radius of the slurry, and the water–cement ratio of slurry and grouting pressure are positively correlated with the diffusion radius. In sandy (gravelly) strata with a smaller particle size, the tortuosity effect of porous media dominates the slurry pressure attenuation. When the particle size is larger, the primary controlling factor of slurry pressure attenuation is the tortuosity effect of porous media in the initial stage and the time-varying viscosity of slurry in the later stage. The research results are of great significance to guide the penetration grouting of sandy (gravelly) strata. Full article

Surrounding rock deformation control of gob-side coal-rock roadway in inclined coal seams (GCRICS) is a major problem in gob-side entry technology application practice. This paper describes a case study of the surrounding rock deformation characteristics and control technology of a typical GCRICS in Guizhou, China. As according to data obtained during a field investigation, the reasons for the deformation and failure of 151509 tailentry and the shortcomings of the original support scheme were analyzed. In combination with existing theory and field experience, the “anchor cable + U-shaped steel + shotcreting + grouting” (CUSG) support method was proposed. The plastic zone distribution, displacement, and stress evolution law of the roadway-surrounding rock under the four support modes were analyzed and compared by numerical simulation. The results show that the supporting effects of several support methods varied from good to poor; CUSG was the best, followed by anchor cable support, U-shaped steel support, and then no support. Based on the previous seepage grouting theory, a slurry diffusion model of hollow grouted anchor cable (HGC) was established and the calculation formulas of slurry diffusion radius and grouting time were deduced, which provided guidance for field construction. Finally, the CUSG surrounding rock control technology was applied to 151509 tailentry subsequent roadway support. Through drill holes, analysis of the surrounding rock of the non-grouting area and the grouting area was conducted. It was found that the surrounding rock of the grouting area was high in integrity and strong in bearing capacity. Throughout the excavation period to the end of roadway mining, the roadway did not have to be repaired. This case study has high practicability, high popularization value, and provides a useful reference for the engineering support design of the GCRICS. Full article

Coal is affected by the concentrated stress disturbance of mining, the disturbance of drilling hole formation, and the concentrated stress of coal shrinkage and splitting of gas desorption from the hole wall; these result in a large number of secondary cracks that collect and leak gas. As a result, it is difficult for the coal seam sealing process to meet engineering quality sealing requirements, which results in problems such as low gas concentration during the extraction process. In this paper, based on the analysis of coal pore and fissure characteristics, and in view of the current situation of gas drainage and sealing in this coal seam, combined with the existing grouting and sealing technology, it is proposed to use pressure grouting and sealing to realize the sealing of deep coal bodies in the hole wall. According to the field conditions, the experimental pressure sealing parameter index is as follows: theoretical sealing length L₁ = 9.69 m, the sealing length L₂ = 13.98 m is verified, and the final sealing length is determined to be 15 m; the sealing radius is determined to be 0.6 m; the cement slurry was prepared on site with a water: cement ratio of 2:1; P_G = 0.43 MPa was calculated; the range of the slurry diffusion radius R was 93.4–176.6 cm; the grouting pressure was determined to be 0.516 MPa. Field application practice has proved that: (1) Under the same drilling parameters and sealing parameters, the gas drainage effect of drilling with pressure sealing is 2.3 times higher than that without pressure sealing; (2) Using traditional sealing technology for drilling holes, the gas extraction concentration is far lower than the sealing operation effect of using the pressure sealing process; (3) Reasonably extending the length of the gas extraction drilling and sealing is a basic guarantee for realizing a substantial increase in the gas extraction concentration; (4) Sealing with pressure leads to a reliable and stable hole process. Full article

Increase in downhole mining prompts the need to develop effective methods for maintenance of shafts. Currently, grouting behind the shaft wall is the main approach used for prevention of water seepage into the shaft. Several factors determine the grouting effect, and grouting often fails during field applications due to use of ineffective parameters. In the present study, numerical simulation was performed to evaluate slurry diffusion regularity under different grouting parameters based on the factors that affect shaft grouting. The simulation results showed that the overall diffusion radius of the slurry increased with increase in grouting time and stabilized toward the end of the simulation, under different grouting parameters. Porosity of the surrounding rock near the grouting hole gradually became denser with an increase in time, which is not conducive for diffusion of the slurry. The amount of water gushing at 146 m below the secondary shaft of Zhundong No. 2 mine decreased by 81% after optimizing the grouting parameters for application at the actual site. This decrease in amount of water had a significant anti-seepage effect, and it reduced grouting costs. The findings of the present study provide a basis for conducting subsequent shaft grouting projects. Full article

Grouting is one of the main technical means to prevent water inrush hazards in coal seam floor aquifers. It is of great significance to elucidate the diffusion law of slurry in the process of grouting in fractured aquifers for safe mining in coal mines. In this paper, the mechanism of slurry diffusion in horizontal fractures of fractured aquifers was studied based on the Bingham slurry with time-varying characteristics; additionally, a one-dimensional seepage grouting theoretical model considering the temporal and spatial variation of slurry viscosity under constant grouting rate was established. In this model, the grouting pressure required by the predetermined slurry diffusion radius can be obtained by knowing the grouting hole pressure and injection flow. Slurry properties, fracture parameters, grouting parameters, and water pressure were the parameters affecting the slurry diffusion process. Looking at the problem of water disaster prevention of coal seam floor in the Working Face 2509 of the Chensilou Coal Mine, according to the aquifer parameters and model calculation results, a grouting scheme with a slurry diffusion radius of 20 m and grouting pressure of 12 MPa was proposed. Finally, with the comparative analysis of the transient electromagnetic method (TEM) and water inflow before and after grouting, it was verified that the design grouting pressure and the spacing of grouting holes were reasonable and the grouting effect was good. Full article