Search Results (8)

This work describes an automated pilot plant for the extraction of rare-earth (RE) permanent magnets from computer hard-disk drives (HDDs), demonstrating a commercially viable way to exploit these abundant sources of end-of-life (EOL) magnets. A mobile approach is provided for the on-site destruction of the HDDs in server farms, in compliance with the European Data Protection Regulation (GDPR), enabling both separation of the magnets and automated shredding of the data carrier. This fully automated process identifies (both optically and magnetically) the location of the rare-earth magnets and cuts off the corner of the hard drive containing the rare-earth material in the voice coil motor. This allows for a significant reduction in magnet extraction time (6 s per HDD) compared to previously reported semi-automated (2 min) and manual (5 min) dismantling times. This work will also help to transfer the experience gained in the mobile pilot plant to other future sources of EOL materials such as drive motors and mixed electronic scrap. Full article

The major challenge of hydrogen production via photocatalytic water-splitting is to utilize active photocatalysts that respond to a wide range of visible light. In this work, hybrid nanostructures purposed to combine the tunable magnetic behavior of soft/semi-hard magnetic particles have shown advantageous photoactivity. A series of photocatalysts based on ferrite nanoparticles, magnetite nanoparticles (MNPs), cobalt ferrite nanoparticles (CFNPs), magnetite nanoparticles coated on cobalt ferrite nanoparticles (MNPs @ CFNPs), and cobalt ferrite nanoparticles coated on magnetite nanoparticles (CFNPs @ MNPs) were prepared. The size, morphology, magnetic properties, and optical activity of the prepared nanoparticles were characterized using multiple techniques. CFNPs @ MNPs had the largest particle size (~14 nm), while CFNPs had the smallest (~8 nm). The saturation magnetization of CFNPs @ MNPs was the highest at 55.45 emu g⁻¹. The hydrogen yield was 60, 26, 3.8, and 93 mmole min⁻¹ g⁻¹ for MNPs, CFNPs, MNPs @ CFNPs, and CFNPs @ MNPs. CFNPs @ MNPs displayed a superior photocatalytic performance for hydrogen production under the magnetic force as appropriate materials for water-splitting processing. Full article

Laser Induced-Thermionic Vacuum Arc (LTVA) technology was used for depositing uniform intermetallic CoNi thin films of 100 nm thickness. LTVA is an original deposition method using a combination of the typical Thermionic Vacuum Arc (TVA) system and a laser beam provided by a QUANTEL Q-Smart 850 Nd:YAG compact Q-switched laser with a second harmonic module. The novelty is related to the simultaneous deposition of a bi-component metallic thin film using photonic processes of the laser over the plasma deposition, which improves the roughness but also triggers the composition of the deposited thin film. Structural analysis of the deposited thin films confirms the formation of face-centered cubic (fcc) as the main phase CoNi and hexagonal Co₃Ni as the minority phase, observed mainly using high-resolution transmission electron microscopy. The magneto-optical measurements suggest an isotropic distribution of the CoNi alloy thin films for the in-plan angular rotation. From the low coercive field of H_c = 40 Oe and a saturation field at 900 Oe, the CoNi thin films obtained by LTVA are considered semi-hard magnetic materials. Magnetic force microscopy reveals spherical magnetic nanoparticles with mean size of about 40–50 nm. The resistivity was estimated at $\rho$ = 34.16 μΩ cm, which is higher than the values for bulk Co and Ni. Full article

The incorporation of hysteresis models in computational electromagnetic software is of paramount importance for the accurate prediction of the ferromagnetic devices’ performance. The Preisach and Jiles-Atherton (J-A) models are frequently used for this purpose. The former is more accurate and can represent a broad range of magnetic materials, but it is computationally expensive. The latter is more efficient but can accurately model only soft ferromagnetic materials. In this paper, a recently proposed hysteresis model, referred to as the D’Aloia-Di Francesco-De Santis (D-D-D) model, is shown to have the best trade-off between accuracy and computational burden. For the first time, a numerical comparison between the Preisach, J-A and D-D-D models is provided for a large class of hysteresis loops including soft, semi-hard and hard ferromagnetic materials. Full article

Properties of Co-based alloys with high Glass Forming Ability (GFA) in the form of powder are still not widely known. However, powders of high GFA alloys are often used for the development of bulk metallic glasses by additive manufacturing. In this work Co_47.6B_21.9Fe_20.4Si_5.1Nb₅% at. and Co₄₂B_26.5Fe₂₀Ta_5.5Si₅Cu₁% at. were developed by gas-atomization. Obtained powders in size 50–80 µm were annealed at T_g and T_x of each alloy. Then SEM observation, EDS analyses, differential thermal analysis, X-ray diffraction, nanoindentation, Mössbauer, and magnetic properties research was carried out for as-atomized and annealed states. The gas atomization method proved to be an efficient method for manufacturing Co-based metallic glasses. The obtained powder particles were spherical and chemically homogeneous. Annealing resulted in an increase of mechanical properties such as hardness and the elastic module of Co_47.6B_21.9Fe_20.4Si_5.1Nb₅% at and Co₄₂B_26.5Fe₂₀Ta_5.5Si₅Cu₁%, which was caused by crystallization. The magnetic study shows that Co_47.6B_21.9Fe_20.4Si_5.1Nb₅ and Co₄₂B_26.5Fe₂₀Ta_5.5Si₅Cu₁ are soft magnetic and semi-hard magnetic materials, respectively. Full article

More than three decades ago, at Fraunhofer IZFP, research activities that were related to the application of micromagnetic methods for nondestructive testing (NDT) of the microstructure and the properties of ferrous materials commenced. Soon, it was observed that it is beneficial to combine the measuring information from several micromagnetic methods and measuring parameters. This was the birth of 3MA—the micromagnetic multi-parametric microstructure and stress analysis. Since then, 3MA has undergone a remarkable development. It has proven to be one of the most valuable testing techniques for the nondestructive characterization of metallic materials. Nowadays, 3MA is well accepted in industrial production and material research. Over the years, several equipment variants and a wide range of probe heads have been developed, ranging from magnetic microscopes with µm resolution up to large inspection systems for in-line strip steel inspection. 3MA is extremely versatile, as proved by a huge amount of reported applications, such as the quantitative determination of hardness, hardening depth, residual stress, and other material parameters. Today, specialized 3MA systems are available for manual or automated testing of various materials, semi-finished goods, and final products that are made of steel, cast iron, or other ferromagnetic materials. This paper will provide an overview of the historical development, the basic principles, and the main applications of 3MA. Full article

Flywheel Energy Storage Systems are interesting solutions for energy storage, featuring advantageous characteristics when compared to other technologies. This has motivated research effort focusing mainly on cost aspects, system reliability and energy density improvement. In this context, a novel shaftless outer-rotor layout is proposed. It features a semi-hard magnetic FeCrCo 48/5 rotor coupled with two bearingless hysteresis drives. The novelty lies in the use of the semi-hard magnetic material, lending the proposed layout advantageous features thanks to its elevated mechanical strength and magnetic properties that enable the use of bearingless hysteresis drives. The paper presents a study of the proposed layout and an assessment of its energetic features. It also focuses on the modeling of the radial magnetic suspension, where the electromagnets providing the levitating forces are modeled through a one-dimensional approach. The Jiles–Atherton model is used to describe the magnetic hysteresis of the rotor material. The proposed flywheel features a mass of 61.2 kg, a storage capability of 600 Wh at the maximum speed of 18,000 rpm and achieves an energy density of 9.8 Wh/kg. The performance of the magnetic suspension is demonstrated to be satisfactory and the influence of the hysteresis of the rotor material is highlighted. Full article

The hysteresis motor technology combined with the magnetic suspension makes bearingless hysteresis drives very appealing for high- and ultra-high-speed applications. Such systems exploit the magnetic behavior of the rotor material to achieve mechanical torque, but the hysteresis can significantly influence the magnetic suspension performance. The literature so far has focused mainly on the motor investigation. On the bearing side, the design and the performance assessment have been carried out by neglecting the hysteresis phenomenon of the rotor material. In those cases, the hysteresis of the rotor material is negligible and hence it slightly affects the force generation. In a wider perspective, this paper intends to investigate the force capability of electromagnetic actuators based on materials of large magnetic hysteresis behavior. To this purpose, the proposed numerical model, based on the finite element method, accounts for the magnetic hysteresis. The experimental results confirm the validity of the modeling approach, thus providing a useful tool for the design as well as the investigation of such systems. Full article