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Keywords = sand screenout

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28 pages, 3763 KB  
Article
Diagnosing Multistage Fracture Treatments of Horizontal Tight Oil Wells with Distributed Acoustic Sensing
by Hanbin Zhu, Wenqiang Liu, Zhengguang Zhao, Bobo Li, Jizhou Tang and Lei Li
Processes 2025, 13(12), 3925; https://doi.org/10.3390/pr13123925 - 4 Dec 2025
Cited by 1 | Viewed by 903
Abstract
Distributed acoustic sensing (DAS) technology is gaining popularity for real-time monitoring during the hydraulic fracturing of unconventional reservoirs. By transforming a standard optical fiber into a dense array of acoustic sensors, DAS provides continuous spatiotemporal measurements along the entire wellbore. Although accurate DAS-based [...] Read more.
Distributed acoustic sensing (DAS) technology is gaining popularity for real-time monitoring during the hydraulic fracturing of unconventional reservoirs. By transforming a standard optical fiber into a dense array of acoustic sensors, DAS provides continuous spatiotemporal measurements along the entire wellbore. Although accurate DAS-based real-time diagnosis of multistage hydraulic fracturing is critical for optimizing the efficiency of stimulation operations and mitigating operational risks in horizontal tight oil wells, existing methods often fail to provide integrated qualitative and quantitative insights. To address this gap, we present an original diagnostic workflow that synergistically combines frequency band energy (FBE), low-frequency DAS (LF-DAS), and surface injection data for simultaneous fluid/proppant allocation and key downhole anomaly identification. Field application of the proposed framework in a 47-stage well demonstrates that FBE (50–200 Hz) enables robust cluster-level volume estimation, while LF-DAS (<0.5 Hz) reveals fiber strain signatures indicative of mechanical integrity threats. The workflow can successfully diagnose sand screenout, diversion, out-of-zone flow, and early fiber failure—events often missed by conventional monitoring. By linking distinct acoustic fingerprints to specific physical processes, our approach transforms raw DAS data into actionable operational intelligence. This study provides a reproducible, field-validated framework that enhances understanding in the context of fracture treatment, supports real-time decision making, and paves the way for automated DAS interpretation in complex completions. Full article
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20 pages, 5045 KB  
Article
Sand Screenout Early Warning Models Based on Combinatorial Neural Network and Physical Models
by Yanwei Sun, Qingyou Liu, Feng Zhu and Lefan Zhang
Processes 2025, 13(4), 1018; https://doi.org/10.3390/pr13041018 - 28 Mar 2025
Cited by 4 | Viewed by 1081
Abstract
Sand screenout is a critical challenge in hydraulic fracturing, affecting both the construction process and operational safety. This paper proposes a sand screenout warning model that integrates a combinatorial neural network and physical approaches to enhance both the speed and accuracy of sand [...] Read more.
Sand screenout is a critical challenge in hydraulic fracturing, affecting both the construction process and operational safety. This paper proposes a sand screenout warning model that integrates a combinatorial neural network and physical approaches to enhance both the speed and accuracy of sand screenout warnings. Firstly, the combined neural network uses a Transformer to capture key features during fracturing construction from historical data, and the extracted features are input to the Gated Recurrent Unit (GRU) for temporal prediction and the Crested Porcupine Optimizer (CPO) to further optimise the GRU-Transformer hyperparameters of the model. Additionally, the physical model improves the conventional inverse slope method by incorporating a threshold and sliding module, which enhances slope calculation and warning accuracy. The results showed that for fracturing pressure prediction, the proposed CPO-GRU-Transformer model obtained an RMSE value of 0.842 MPa, MAE of 0.613 Mpa, and R2 of 0.971, a smaller RMSE and MAE and a larger R2 than the three pressure prediction models, namely LSTM, GRU, and CPO-GRU. The proposed sand screenout warning model has been applied in the field construction of the U shale gas area in the Sichuan Basin. The warning points of the model proposed in this study were advanced by 73.5 s on average compared with the manual warning points in the three validated fracturing segments, with a successful warning rate of 85.71%, which greatly avoids the possibility of sand screenout and provides a method of fast calculation speed and high prediction accuracy, providing an early warning of sand screenout. Full article
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20 pages, 2329 KB  
Article
Downhole Camera Runs Validate the Capability of Machine Learning Models to Accurately Predict Perforation Entry Hole Diameter
by Samuel Nashed, FNU Srijan, Abdelali Guezei, Oluchi Ejehu and Rouzbeh Moghanloo
Energies 2024, 17(22), 5558; https://doi.org/10.3390/en17225558 - 7 Nov 2024
Cited by 8 | Viewed by 2209
Abstract
In the field of oil and gas well perforation, it is imperative to accurately forecast the casing entry hole diameter under full downhole conditions. Precise prediction of the casing entry hole diameter enhances the design of both conventional and limited entry hydraulic fracturing, [...] Read more.
In the field of oil and gas well perforation, it is imperative to accurately forecast the casing entry hole diameter under full downhole conditions. Precise prediction of the casing entry hole diameter enhances the design of both conventional and limited entry hydraulic fracturing, mitigates the risk of proppant screenout, reduces skin factors attributable to perforation, guarantees the presence of sufficient flow areas for the effective pumping of cement during a squeeze operation, and reduces issues related to sand production. Implementing machine learning and deep learning models yields immediate and precise estimations of entry hole diameter, thereby facilitating the attainment of these objectives. The principal aim of this research is to develop sophisticated machine learning-based models proficient in predicting entry hole diameter under full downhole conditions. Ten machine learning and deep learning models have been developed utilizing readily available parameters routinely gathered during perforation operations, including perforation depth, rock density, shot phasing, shot density, fracture gradient, reservoir unconfined compressive strength, casing elastic limit, casing nominal weight, casing outer diameter, and gun diameter as input variables. These models are trained by utilizing actual casing entry hole diameter data acquired from deployed downhole cameras, which serve as the output for the X’ models. A comprehensive dataset from 53 wells has been utilized to meticulously develop and fine-tune various machine learning algorithms. These include Gradient Boosting, Linear Regression, Stochastic Gradient Descent, AdaBoost, Decision Trees, Random Forest, K-Nearest Neighbor, neural network, and Support Vector Machines. The results of the most effective machine learning models, specifically Gradient Boosting, Random Forest, AdaBoost, neural network (L-BFGS), and neural network (Adam), reveal exceptionally low values of mean absolute percent error (MAPE), root mean square error (RMSE), and mean squared error (MSE) in comparison to actual measurements of entry hole diameter. The recorded MAPE values are 4.6%, 4.4%, 4.7%, 4.9%, and 6.3%, with corresponding RMSE values of 0.057, 0.057, 0.058, 0.065, and 0.089, and MSE values of 0.003, 0.003, 0.003, 0.004, and 0.008, respectively. These low MAPE, RMSE, and MSE values verify the remarkably high accuracy of the generated models. This paper offers novel insights by demonstrating the improvements achieved in ongoing perforation operations through the application of a machine learning model for predicting entry hole diameter. The utilization of machine learning models presents a more accurate, expedient, real-time, and economically viable alternative to empirical models and deployed downhole cameras. Additionally, these machine learning models excel in accommodating a broad spectrum of guns, well completions, and reservoir parameters, a challenge that a singular empirical model struggled to address. Full article
(This article belongs to the Section H: Geo-Energy)
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14 pages, 3352 KB  
Article
Emergency Pump-Rate Regulation to Mitigate Water-Hammer Effect—An Integrated Data-Driven Strategy and Case Studies
by Lei Hou, Peibin Gong, Hai Sun, Lei Zhang, Jianhua Ren and Yiyan Cheng
Energies 2024, 17(5), 1157; https://doi.org/10.3390/en17051157 - 29 Feb 2024
Viewed by 2112
Abstract
Pump-rate regulation is frequently used during hydraulic fracturing operations in order to maintain the pressure within a safe range. An emergency pump-rate reduction or pump shutdown is usually applied under the condition of sand screen-out when advancing hydraulic fractures are blocked by injected [...] Read more.
Pump-rate regulation is frequently used during hydraulic fracturing operations in order to maintain the pressure within a safe range. An emergency pump-rate reduction or pump shutdown is usually applied under the condition of sand screen-out when advancing hydraulic fractures are blocked by injected proppant and develop wellhead overpressure. The drastic regulation of the pump rate induces water-hammer effects—hydraulic shocks—on the wellbore due to the impulsive pressure. This wellbore shock damages the well integrity and then increases the risk of material leakage into water resources or the atmosphere, depending on the magnitude of the impulsive pressure. Therefore, appropriate emergency pump-rate regulation can both secure the fracturing operation and enhance well-completion integrity for environmental requirements—a rare mutual benefit to both sides of the argument. Previous studies have revealed the tube vibration, severe stress concentration, and sand production induced by water-hammer effects in high-pressure wells during oil/gas production. However, the water-hammer effect, the induced impulsive pressures, and the mitigation measures are rarely reported for hydraulic fracturing injections. In this study, we present a data-driven workflow integrating real-time monitoring and regulation strategies, which is applied in four field cases under the emergency operation condition (screen-out or near screen-out). A stepwise pump-rate regulation strategy was deployed in the first three cases. The corresponding maximum impulsive pressure fell in the range of 3.7~7.4 MPa. Furthermore, a sand screen-out case, using a more radical regulation strategy, induced an impulsive pressure 2 or 3 times higher (~14.7 MPa) than the other three cases. Compared with the traditional method of sharp pump-rate regulation in fields, stepwise pump-rate regulation is recommended to constrain the water-hammer effect based on the evolution of impulsive pressures, which can be an essential operational strategy to secure hydraulic fracturing and well integrity, especially for fracturing geologically unstable formations (for instance, formations near faults). Full article
(This article belongs to the Special Issue Advances in Hydraulic Fracturing and Reservoir Characterization)
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