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Keywords = rubber tapping machine

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22 pages, 10483 KiB  
Article
Stability Analysis of Planetary Rotor with Variable Speed Self Rotation and Uniform Eccentric Revolution in the Rubber Tapping Machinery
by Jianhua Cao, Bo Fan, Suwei Xiao and Xin Su
Forests 2024, 15(6), 1071; https://doi.org/10.3390/f15061071 - 20 Jun 2024
Viewed by 1347
Abstract
Natural rubber is a critical material that is essential to industry and transportation. In order to reduce the cost of rubber tapping and improve the efficiency and profitability of rubber production, the 4GXJ-2 portable electric rubber cutter and automatic rubber tapping robot have [...] Read more.
Natural rubber is a critical material that is essential to industry and transportation. In order to reduce the cost of rubber tapping and improve the efficiency and profitability of rubber production, the 4GXJ-2 portable electric rubber cutter and automatic rubber tapping robot have been developed. In their vibration tool holder, the planetary rotor with variable speed self rotation and uniform eccentric revolution is the most important transmission component, and its instability will cause irregular vibration of the tapping tool, thereby reducing the accuracy of vibration cutting and increasing noise. Base on the ANCF (Absolute Nodal Coordinate Formulation) 3D-beam element and 3D REF (3D Ring on Elastic Foundation), a novel eccentric 3D REF model of a planetary rotor is proposed. By introducing multiple coordinate systems, the coupled motion of uniform eccentric revolution, variable speed self rotation and flexible deformation is decomposed and the influences of these motions on the centrifugal force and Coriolis force are more clearly derived. The model is degraded and validated by comparing with other examples of a rotating circular ring model and uniformly eccentrically revolving annular plate. According to the Floquet theory and Runge−Kutta method, the unstable region of revolution speed of a planetary rotor in rubber tapping machinery is predicted as [817 rad/s, 909 rad/s], [1017 rad/s, 1095 rad/s] and [1263 rad/s,1312 rad/s]. Compared with the rubber-tapping experiment of rubber tapping machinery, the validity of the proposed model is further verified. This model provides important design references for the speed settings of those rubber tapping machines. Full article
(This article belongs to the Special Issue Advances in the Study of Wood Mechanical and Physical Properties)
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21 pages, 16181 KiB  
Article
Impact Sound Reduction Performances of Additional Floor Mats for the Retrofitting of an Existing Apartment Building in Accordance with Test-Bed Conditions
by Yong-Hee Kim, Soon-Seong Moon and Jun-Oh Yeon
Appl. Sci. 2024, 14(4), 1665; https://doi.org/10.3390/app14041665 - 19 Feb 2024
Cited by 5 | Viewed by 2143
Abstract
Floor mats are commonly used to improve the impact sound performance of existing homes, but actual impact sound reductions do not consistently appear, as they depend on the test-bed conditions used to determine impact sound performance. Therefore, this study evaluated the effects of [...] Read more.
Floor mats are commonly used to improve the impact sound performance of existing homes, but actual impact sound reductions do not consistently appear, as they depend on the test-bed conditions used to determine impact sound performance. Therefore, this study evaluated the effects of the environmental conditions of the test bed on the impact sound reduction performances of different floor mats. The Korean industrial standard KS F 2865 specifies the measurement method in the test room and sets the thickness range of the available target floor structure to bare slabs with thicknesses ranging from 120 mm to 210 mm. The evaluation method is ∆L, which is the difference in standardized impact sound levels before and after the installation of the floor finishing material. In this study, a total of eight types of floor mats were tested in four different test beds according to KS F 2865. The impact sources used were tapping, bang machines, and a rubber ball, and we used these sources to consider both light-weight and heavy-weight impact sounds. The results were derived as the impact sound reduction performance for each frequency band and a single-number quantity. The results showed that light impact sound had a similar minimum reduction characteristic of at least 38 dB, regardless of the floor structure on which the mat was installed. However, the heavy-weight impact sound showed different tendencies depending on the floor mat and the characteristics of the floor structure of the test bed when a bang machine and a rubber ball were used. In particular, the reduction achieved by the bang machine showed less than half the tendency of the reduction by the rubber ball, and the tendency of the heavy-weight impact sound was shown to be reducible depending on how the floor mat was maintained, but the reductions differed depending on the test bed. The reductions were larger in the box-type test room than in the real-life-type test room, and among the box-type test rooms, the one with a thicker bare slab showed a relatively larger reduction. In addition, the reliability of the measurement results was evaluated through a correlation analysis between the single-number quantities depending on the thicknesses of the bare slabs of the test beds. Full article
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25 pages, 5280 KiB  
Article
An Optimization Study on a Novel Mechanical Rubber Tree Tapping Mechanism and Technology
by Lingling Wang, Chang Huang, Tuyu Li, Jianhua Cao, Yong Zheng and Jiajian Huang
Forests 2023, 14(12), 2421; https://doi.org/10.3390/f14122421 - 12 Dec 2023
Cited by 4 | Viewed by 5565
Abstract
All-natural rubber is harvested from rubber trees (Hevea brasiliensis Muell. Arg.) by traditional tapping knives, so rubber tapping still heavily relies on labor. Therefore, this study explored a novel, hand-held mechanical rubber tapping machine for rubber tree harvesting. In this study, a [...] Read more.
All-natural rubber is harvested from rubber trees (Hevea brasiliensis Muell. Arg.) by traditional tapping knives, so rubber tapping still heavily relies on labor. Therefore, this study explored a novel, hand-held mechanical rubber tapping machine for rubber tree harvesting. In this study, a mechanical tapping cutter with a vertical blade and adjustable guide was first described. The response surface method was applied to evaluate factors affecting the tapping effect. The experimental values were in close agreement with the predicted value. Machine-tapped latex was comparable in quality to hand-tapped latex. Based on the single-factor results, the response surface method (RSM) and the center combined rotation design (CCRD) optimization method were adopted to explore the influence of three factors influencing vertical blade height (A), cutting force (B), and spiral angle (C) on the tapping effect. Regarding the cutting rate of the old rubber line (Y1), cutting time (Y2), latex flow rate (Y3), and average cutting current (Y4) as evaluation indexes of the tapping effect, an optimization scheme was determined. The quadratic model fits for all the responses. The test results showed that the main factors affecting Y1, Y2, Y3, and Y4 were A and B, B, A and C, and B, respectively. Under optimal conditions, the influencing factors of A, B, and C were 10.24 mm, 51.67 N, and 24.77°, respectively, when the evaluation index values of Y1, Y2, Y3, and Y4 were 98%, 8.65 mL/5 min, 9.00 s, and 1.16 A. The range of the relative error between the experimental and predicted results was from −11.11% to 11.11%. According to the optimized treatment scheme, a comparison test was designed between mechanical and manual rubber tapping tools. To verify the availability and effect of the mechanical tapping method preliminarily, the important rubber tapping evaluation indexes included bark thickness, bark excision, latex flow time, cutting time, ash content, and cutting depth, which were selected to serve as a comparison test. There was no significant difference between hand and mechanical methods, except ash content (p < 0.05) and cutting time (p < 0.01). The mechanical tapping machine proposed in this study is meaningful to improve cutting efficiency, practicality, and operability. Furthermore, it provides crucial theoretical references for the development of intelligent tapping machines. Full article
(This article belongs to the Special Issue Forest Harvesting, Operations and Management)
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19 pages, 6712 KiB  
Article
Acoustic Performance Investigation of a CLT-Based Three-Floor Building
by Catherine Guigou Carter, Nicolas Balanant and Jean-Luc Kouyoumji
Buildings 2023, 13(8), 1935; https://doi.org/10.3390/buildings13081935 - 29 Jul 2023
Cited by 5 | Viewed by 1838
Abstract
The acoustic performance of a CLT-based building mockup was investigated within the scope of the ADIVBois acoustic technical commission with the objective of defining wood building constructions fulfilling requirements. The CLT-based building is a three-floor construction with four rooms on each level. Measurements [...] Read more.
The acoustic performance of a CLT-based building mockup was investigated within the scope of the ADIVBois acoustic technical commission with the objective of defining wood building constructions fulfilling requirements. The CLT-based building is a three-floor construction with four rooms on each level. Measurements from junction characterization to airborne and impact sound insulations were taken. The implemented floor systems were first tested in a laboratory to evaluate their acoustic performance. Predictions based on the EN ISO 12354-1 and -2 standards were compared to building acoustic measurements. The effect of using the tapping machine and the rubber ball as impact sources was investigated both in laboratory and in the CLT-based building mockup. The effect of the apparent post between rooms is also presented with an associated simple approach to take it into account in predictions. This paper summarizes the obtained results. Full article
(This article belongs to the Special Issue Acoustics and Noise Control in Buildings)
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19 pages, 18941 KiB  
Article
Automatically Extracting Rubber Tree Stem Shape from Point Cloud Data Acquisition Using a B-Spline Fitting Program
by Tuyu Li, Yong Zheng, Chang Huang, Jianhua Cao, Lingling Wang and Guihua Wang
Forests 2023, 14(6), 1122; https://doi.org/10.3390/f14061122 - 29 May 2023
Cited by 2 | Viewed by 2563
Abstract
Natural rubber is an important and strategic raw material, used in tires, gloves, and insulating products, that is mainly obtained by cutting the bark of rubber trees. However, the complex contour curve of the rubber tree trunk is hard to fit using a [...] Read more.
Natural rubber is an important and strategic raw material, used in tires, gloves, and insulating products, that is mainly obtained by cutting the bark of rubber trees. However, the complex contour curve of the rubber tree trunk is hard to fit using a tapping machine. Thus, a trunk contour curve collection would be useful for the development of tapping machines. In this study, an acquisition system based on laser-ranging technology was proposed to collect the point cloud data of rubber tree trunks, and a B-spline fitting program was compiled in Matrix Laboratory (MATLAB) to extract the trunks’ contour curves. The acquisition system is composed of power, a controller, a driver, a laser range finder, and data transmission modules. An automatic extraction experiment on the contour curves of rubber tree trunks was carried out to verify the feasibility and accuracy of using the acquisition system. The results showed that the degree of rubber tree trunk characteristic recognition reached 94.67%, which means that the successful extraction of the rubber tree trunk contour curves and the B-spline fitting program are suitable for the extraction of irregular curves of rubber tree trunks. The coefficient of variation of repeated collection was 0.04%, which indicates that changes in relative positions and acquisition directions have little influence on the extraction and the accuracy of the acquisition system, which are high and stable. Therefore, it was unnecessary to adjust the position of the acquisition device before the collecting process, which helped to improve the efficiency of acquisition considerably. The acquisition system proposed in this study is meaningful to the practical production and application of agroforestry and can not only improve the precision of the rubber tapping process by combining with an automatic rubber tapping machine but can also provide technical support for the prediction of rubber wood volume and the development of ring-cutting equipment for other fruit trees. Full article
(This article belongs to the Special Issue Stress Resistance of Rubber Trees: From Genetics to Ecosystem)
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26 pages, 8429 KiB  
Review
The Development of Rubber Tapping Machines in Intelligent Agriculture: A Review
by Hui Yang, Zejin Sun, Junxiao Liu, Zhifu Zhang and Xirui Zhang
Appl. Sci. 2022, 12(18), 9304; https://doi.org/10.3390/app12189304 - 16 Sep 2022
Cited by 11 | Viewed by 16326
Abstract
In the past decade, intelligent technologies have advanced rapidly, particularly due to improvements in automatic control, which have had a significant impact on forestry, as well as animal husbandry and the future of farm management. However, the degree of production and management mechanization [...] Read more.
In the past decade, intelligent technologies have advanced rapidly, particularly due to improvements in automatic control, which have had a significant impact on forestry, as well as animal husbandry and the future of farm management. However, the degree of production and management mechanization in natural rubber plantations is low, especially since the methods of tapping still rely heavily on labor. The decrease of skilled rubber tappers and the increase in labor costs have led to the development of the mechanization of rubber tapping operations. The application of emerging intelligent agricultural technologies could provide an alternative in order to maximize the potential productivity of natural rubber. Based on this vision, we reviewed the literature on rubber tapping from the past decade for system implementation in rubber plantations. In this review, selected references on rubber tapping were categorized into several directions of research, including rubber tapping machines, the key technologies applied in tapping operations, and some related protective research, analyzing research works from 2010 to 2022 that focused on tapping methods. The review also discusses the application of intelligent agricultural technologies, such as the recognition of tapping trajectory and tapping path planning. A summary of challenges and future trends is also provided in this study. Based on the relevant research, the use of intelligent technologies in rubber tapping machines is still in its initial stage and has broad prospects. Through this study, we aim to provide a reference for researchers in the field of rubber tapping machines and thus to play a positive role in future rubber tapping. Full article
(This article belongs to the Special Issue Feature Review Papers in Agricultural Science and Technology)
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24 pages, 10165 KiB  
Article
Cross-Laminated Timber Floor: Analysis of the Acoustic Properties and Radiation Efficiency
by Nicola Granzotto, Arianna Marzi and Andrea Gasparella
Appl. Sci. 2022, 12(7), 3233; https://doi.org/10.3390/app12073233 - 22 Mar 2022
Cited by 7 | Viewed by 3495
Abstract
Cross-Laminated Timber (CLT) is a building technology that is becoming increasingly popular due to its sustainable and eco-friendly nature, as well as its availability. Nevertheless, CLT presents some challenges, especially in terms of impact noise and airborne sound insulation. For this reason, many [...] Read more.
Cross-Laminated Timber (CLT) is a building technology that is becoming increasingly popular due to its sustainable and eco-friendly nature, as well as its availability. Nevertheless, CLT presents some challenges, especially in terms of impact noise and airborne sound insulation. For this reason, many studies focus on the vibro-acoustic behavior of CLT building elements, to understand their performance, advantages and limitations. In this paper, a 200 mm CLT floor has been characterized in the laboratory, according to ISO standards, by three noise sources: dodecahedron, standard tapping machine and rubber ball. In order to understand the vibro-acoustic behavior of the CLT floor, measurements through the analysis of sound pressure levels and velocity levels, measured by dedicated sensors, were performed. Analysis was carried out in order to understand what is prescribed by the prediction methods available in the literature and by the simulation software. Then, a specific prediction law for the CLT floor under investigation was derived. Finally, an analysis on sound radiation index is provided to complete the vibro-acoustic study. Full article
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17 pages, 3256 KiB  
Article
Effects of Wall-to-Wall Supported Ceilings on Impact Sound Insulation for Use in Residential Buildings
by Sin-Tae Kim, Hyun-Min Cho and Myung-Jun Kim
Buildings 2021, 11(12), 587; https://doi.org/10.3390/buildings11120587 - 26 Nov 2021
Cited by 6 | Viewed by 3943
Abstract
In Korean residential buildings, floor impact sounds were reduced over the past few decades mainly through a floating floor system. However, ceiling constructions for impact sound reduction have not been applied actively because of a lack of useful information. This study focuses on [...] Read more.
In Korean residential buildings, floor impact sounds were reduced over the past few decades mainly through a floating floor system. However, ceiling constructions for impact sound reduction have not been applied actively because of a lack of useful information. This study focuses on the effects of wall-to-wall supported ceilings (WSC), which are designed with construction discontinuities between concrete slabs and ceilings, and the damping caused by porous absorbers for impact sound insulation. To examine the impact sound insulation according to ceiling conditions, measurements were performed in 25 floor–ceiling assemblies. The results indicate that ceiling treatment is mostly useful in reducing the floor impact sound. The floor impact sound owing to the WSC decreased by 2–7 dB and 2–8 dB in terms of the single number quantity for the tapping machine and rubber balls, respectively, compared with representative existing housing constructions wherein ceilings were attached on wooden sticks. Furthermore, the reduction effect of the WSC appeared to be more profound when it was applied to the floor–ceiling assembly with poor impact sound insulation. Thus, the WSC can be used to enhance the impact of sound insulation of existing housings without major repairs of floor structural layers. Full article
(This article belongs to the Section Building Structures)
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17 pages, 5134 KiB  
Article
The Influence of Floor Layering on Airborne Sound Insulation and Impact Noise Reduction: A Study on Cross Laminated Timber (CLT) Structures
by Federica Bettarello, Andrea Gasparella and Marco Caniato
Appl. Sci. 2021, 11(13), 5938; https://doi.org/10.3390/app11135938 - 25 Jun 2021
Cited by 24 | Viewed by 4477
Abstract
The use of timber constructions recently increased. In particular, Cross Laminated Timber floors are often used in multi-story buildings. The development of standardization processes, product testing, design of details and joints, the speed of construction, and the advantages of eco-sustainability are the main [...] Read more.
The use of timber constructions recently increased. In particular, Cross Laminated Timber floors are often used in multi-story buildings. The development of standardization processes, product testing, design of details and joints, the speed of construction, and the advantages of eco-sustainability are the main reasons why these structures play a paramount role on the international building scene. However, for further developments, it is essential to investigate sound insulation properties, in order to meet the requirements of indoor comfort and comply with current building regulations. This work presents the results obtained by in field measurements developed using different sound sources (tapping machine, impact rubber ball, and airborne dodecahedral speaker) on Cross Laminated Timber floors, changing different sound insulation layering (suspended ceiling and floating floors). Results clearly show that the influence on noise reduction caused by different layering stimulated by diverse noise source is not constant and furthermore that no available analytical model is able to correctly predict Cross Laminated Timber floors acoustic performances. Full article
(This article belongs to the Special Issue Acoustic Properties of Absorbing Materials)
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