Search Results (28)

Pillarless mining technology is of great significance for improving coal recovery rates, but the intense mining-induced stress disturbances on gob-side entries often lead to surrounding rock instability. In this study, we focused on the ground control challenges in the headgate of Panel 81308 at Huayang Mine No. 2. Comprehensive monitoring of roof–floor convergence, rib deformation, and support resistance revealed the gob-side entry retaining deformation mechanisms with roof-cutting pressure relief; the results show that this retaining deformation exhibits the following three phases of characteristics: the rapid, decelerated, and stable stages. The average roof–floor convergence (607 mm) was significantly greater than the average rib deformation (170 mm), with floor heave accounting for 72.6% of total convergence. The coal pillar side showed dominant deformation in rib movements. The mining influence zones can be divided, based on their distances behind the working face, into strong disturbance zones (0–88 m), weak disturbance zones (88–142 m), and stabilized zones (>178 m). The cable bolt support system demonstrated advanced response characteristics. Compared with conventional gob-side entry retaining, the roof-cutting pressure relief technique altered stress transmission paths, significantly reduced roof load transfer efficiency, and effectively controlled roadway convergence, providing technical guidance for safe production in both this panel and mines with similar geological conditions. Full article

To resolve the critical issues of severe deformation, structural failure, and maintenance difficulties in the advanced reuse zone of gob-side-entry retaining roadways under pillarless mining conditions in ultra-long fully mechanized top-coal caving isolated mining faces, this study proposes a surrounding rock control technology incorporating pressure relief through roof cutting. Taking the 3203 ultra-long isolated mining face at Nanyang Coal Industry as the engineering case, an integrated methodology combining laboratory experiments, theoretical analysis, numerical simulations, and industrial-scale field trials was implemented. The deformation and failure mechanism of flexible formwork walls in gob-side-entry retaining and the fundamental principles of pressure relief via roof cutting were systematically examined. The vertical stress variations in the advanced reuse zone of the retained roadway before and after roof cutting were investigated, with specific focus on the strata pressure behavior of roadways and face-end hydraulic supports on both the wide coal-pillar side and the pillarless side following roof cutting. The key findings are as follows: ① Blast-induced roof cutting reduces the cantilever beam length adjacent to the flexible formwork wall, thereby decreasing the load per unit area on the flexible concrete wall. This reduction consequently alleviates lateral abutment stress and loading in the floor heave-affected zone, achieving effective control of roadway surrounding rock stability. ② Compared with non-roof cutting, the plastic zone damage area of surrounding rock in the gob-side entry retained by flexible formwork concrete wall is significantly reduced after roof cutting, and the vertical stress on the flexible formwork wall is also significantly decreased. ③ Distinct differences exist in the distribution patterns and magnitudes of working resistance for face-end hydraulic supports between the wide coal-pillar side and the pillarless gob-side-entry retaining side after roof cutting. As the interval resistance increases, the average working resistance of hydraulic supports on the wide pillar side demonstrates uniform distribution, whereas the pillarless side exhibits a declining frequency trend in average working resistance, with an average reduction of 30% compared to non-cutting conditions. ④ After roof cutting, the surrounding rock deformation control effectiveness of the track gateway on the gob-side-entry retaining side is comparable to that of the haulage gateway on the 50 m wide coal-pillar side, ensuring safe mining of the working face. Full article

The non-uniform deformation and failure phenomena encountered in steeply inclined coal seams during roof-cutting and gob-side entry retaining operations demand urgent resolution. Taking the haulage roadway of the 3131 working face in Longmenxia South Coal Mine as the research background, the theoretical analysis method is adopted to explore the mechanical state of the main roof in inclined coal seams and the design of roadside support resistance. According to the structural evolution characteristics of the main roof, it is divided into four periods. Based on the elastic theory, corresponding mechanical models are established, and the mechanical expressions of the main roof stress and deflection are derived. The distribution characteristics of the main roof’s mechanical state in each zone and the influence law of the coal seam dip angle on the main roof’s mechanical state are studied. This study reveals a critical transition from symmetric to asymmetric mechanical behavior in the main roof structure due to the coal seam dip angle and roof structure evolution. The results show that, in the absence of roadside support, during the roadway retaining period, the upper surface of the main roof is in tension, and the lower surface is under compression. The stress value increases slowly from the high-sidewall side to the middle, while it increases sharply from the middle to the short-sidewall side. Under the inclined coal seam, as the dip angle of the coal and rock strata increases, the component load perpendicular to the roof direction decreases, and the roof deflection also decreases accordingly. On this basis, the design formula for the roadside support resistance of gob-side entry retaining with roof cutting in inclined coal seams is presented, and the roadside support resistance of the No. 3131 haulage roadway is designed. Building upon this foundation, a design formula for roadside support resistance in steeply inclined coal seams with roof-cutting and gob-side entry retaining has been developed. This formula was applied to the No. 3131 haulage roadway support design. Field engineering tests demonstrated that the maximum roof-to-floor deformation at the high sidewall decreased from 600 mm (unsupported condition) to 165 mm during the entry retaining period. During the advanced influence phase of secondary mining operations, the maximum deformation at the high sidewall was maintained at approximately 193 mm. Full article

Roof cutting by dense drilling is one of the main methods of gob-side entry retaining. Taking the 203 working face of the Ruineng Coal Mine as the engineering background, a mechanical model is established to clarify the roof breaking mechanism. Numerical simulation is conducted to analyze the roof cutting effects of different parameters, and reasonable roof cutting parameters are identified. The results show that: ① The increase in roof cutting height is beneficial to roof cutting, but excessive height will cause stress concentration of the ‘key structure’ on the side of the coal pillar. ② It is difficult to cut off the roof when the roof cutting angle is too small, and the cantilever length of the roof increases when the roof cutting angle is too large. ③ The larger the borehole spacing, the smaller the plastic penetration rate between boreholes. The optimal parameters of roof cutting are determined as follows: roof cutting height 8 m; roof cutting angle 15°; aperture size 48 mm; hole spacing at 200 mm. The deformation of the resulting roadway is controllable, indicating that the key parameter determination method is effective. Full article

Scientific and reasonable roof-cutting parameters are key to ensuring pressure relief of the retained roadway roof. This manuscript takes the 7135 working face of Qidong Coal Mine as the engineering background and uses theoretical analysis, numerical and on-site measurement methods to study the quantitative relationship and pressure relief effect between different roof-cutting parameters of GERRC. We established a fracture criterion based on the tensile strength of the main roof of the uncut joint along the cutting line. We analyzed the quantitative relationship between different main roof thickness, cutting height, cutting angle, and the main roof tensile stress of the uncut joint. We found that within a small range of cutting angles, as the cutting angle decreases, the tensile stress on the main roof of the uncut joint increases. When the cutting angle is 0, the main roof tensile stress of the uncut joint reaches its maximum. As the cutting height increases, the limitation of the cutting angle on the cutting height becomes smaller. Numerical simulation was conducted to study the distribution patterns of maximum and minimum principal stresses along the direction of the roadway roof during the retention period under different roof-cutting heights and angles. Based on this, the optimal unloading effect of the roadway roof and the minimum concentration of mining stress were obtained at a roof-cutting height of 9 m and a roof-cutting angle of 80°. Through on-site measurement of the stress on the reinforcement anchor cable during the retention period, the deformation of the sinking roadway roof, and the pressure relief control effect of the retained roadway roof, the pressure relief effect and scientific rationality of the design of the cutting height and cutting angle were verified. Full article

The important technical process to ensure the success of gob-side entry retaining by roof cutting (GERRC) was the advanced pre-splitting blasting to cut off the mechanical connection between the roadway and working face roof. The whole-cycle roof structure evolution and stress characteristics of GERRC were analyzed. The factors affecting the roof deformation of GERRC were analyzed, and the quantitative relationship between the roof deformation of GERRC and the support stiffness was determined. The results showed that the temporary support stiffness was higher, the support position to the side of the roof cutting was closer, and the roof subsidence deformation of GERRC was smaller. It is proposed to use a single support mass with a high stiffness to control the deformation of the roof, but it also made the support mass and roof elastic potential energy aggregate. To fully utilize the matching of the support stiffness and roof subsidence, improve the stability, and control the subsidence deformation of the roof in GERRC, double-row stacking supports were adopted in the inclination of GERRC, which were used to increase the stiffness of the support system. Full article

Relative to conventional coal pillar retention mining technology (the 121 mining method), gob-side entry retaining by cutting roof (the 110 mining method), a non-pillar mining technique, efficiently addresses issues like poor coal resource recovery and significant rock burst damage. Nonetheless, the open-type goaf created by 110 mining techniques suffers from complex and significant air leaks, increasing the likelihood of coal spontaneous combustion (CSC) within the gob area. To address the CSC problem caused by complex air leakage within the goaf of gob-side entry retaining by roof cutting, this study takes the 17202 working face of Dongrong Second Coal Mine as the object of study. Field tests and simulation calculations are conducted to research the features of air leakage and the distribution of the oxidation zone within the goaf. Subsequently, plugging technology with varying plugging lengths is proposed and implemented. The tests and simulations reveal that the airflow migration within the goaf follows an L-shaped pattern, while air leakage primarily originates from gaps found in the gob-side entry retaining wall. The amount of air leaking into the gob-side entry retaining section is 171.59 m³/min, which represents 7.3% of the overall airflow. The maximum oxidation zone within the goaf ranges from 58.7 m to 151.8 m. After the air leakage is blocked, the airflow migration route within the goaf is transformed into a U-shaped distribution, and the maximum oxidation zone range changes from 42.8 m to 80.7 m. Engineering practice demonstrates that after air leakage plugging, the total air leakage volume within the gob-side entry retaining section significantly reduces to 20.59 m³/min, representing only 0.78% of the total airflow volume. This research provides reference on how to prevent the occurrence of CSC in similar mine goafs. Full article

Gob-side entry retaining by roof cutting, a pillarless mining technique, plays a critical role in maintaining continuous production, rapid connection, and enhancing the coal recovery rate in fully mechanized top coal caving working faces. This technique stands as a sustainable development method in coal mining. The present research, set against the backdrop of the Yitang Coal Mine 100602 top coal gob-side entry retaining by roof cutting, investigates the influence of roof-cutting borehole depth, borehole dip angle, mining height, and coal seam thickness on stability in an ultra-thick coal seam under 12 distinct mining conditions. A typical model of overburden structure post-roof pre-splitting was established to study the failure mechanism of the top coal roof. The results reveal that the dip angle and depth of the roof pre-fracturing borehole significantly impact the movement characteristics of the overlying strata. Optimal conditions are found when the dip angle and depth of the roof pre-fracturing borehole, the mining height, and the top coal thickness are 10°, 16 m, 4 m, and 4 m, respectively. Under these circumstances, the load transfer from the goaf to the gob-side entry can be effectively intercepted, mitigating the influence of roof fracture activities on the top coal gob-side entry. Field measurements confirm that suitable anchor-net support can stabilize the roof’s rock structure. This research underpins the significance of roof pre-fracturing for the promotion and application of top coal gob-side entry retaining by roof cutting in ultra-thick coal seams. Full article

Sustainable development in coal mining requires a continuous and efficient method of coal extraction. Research shows that gob-side entries retained through roof cutting retained gob-side (RCGE) are vital for improving mining efficiency, enhancing coal recovery rates, and enabling continuous production. However, the mechanism of surrounding rock deformation during close-distance co-mining of coal seams with this technique is not yet clear. For the Jiaokou coal mine in China, due to an unreasonable stagger distance between upper and lower working faces, the gob-side entries retained at the 9102 tailgate and 10102 headgate experience severe rock pressure, leading to significant prop damage and a sharp reduction in the cross-section of the entry. This greatly hampers the reuse of these entries. To investigate this issue, we established a model to study the stress distribution of surrounding rocks at different stagger distances (20 m, 40 m, 60 m, 80 m, and 120 m) through numerical simulation and optimized the support parameters for the retained entries. Our research found that when the subsidence of the roof in the upper coal seam exceeds 0.74 m but is less than 1.33 m, there is sliding instability in the mining body. When the subsidence exceeds 1.33 m, the mining body will rotate and deform, causing significant mining pressure within the retained entry. A stagger distance of 40 m between the upper and lower working faces can reduce pressure on the face during the mining of the lower coal seam. Extensive field measurements of rock pressure revealed that the damage rate of the single column in the gob-side entries of the upper and lower coal seams does not exceed 5% and 1%, respectively. In summary, this study provides a practical method to reduce damage to entries during the mining process, thereby increasing the continuous production capability of the coal mine. This is critical for the sustainable development of coal mining. Full article

Extensive soft-rock floor heave in gob-side entry retaining considerably restricts the efficient and sustainable production of the mine. The mechanical capacities of roadway roof and floor strata are discussed through laboratory tests by taking the N2301 fully caving surface auxiliary transport gate road of the Ancient City Coal Mine in the Lu’an Mining Area of Shanxi Province as an engineering background. The stress distribution law of gob-side entry in mining the working surface was explored based on numerical simulation. After that, the mechanical mechanism of floor heave was studied through theoretical analysis. High lead abutment pressure and horizontal stress were superimposed in front of the working surface to cause soft-rock floor heave. The bulk weight of the high overburden was unevenly transmitted to the two sides because of the roof cantilever structure of entry retaining in the rear of the working face. The roadway floor produced an asymmetric sliding force, which caused the occurrence of floor heave. The control technology of floor heave combining the pressure relief of floor blasting and roof cutting was proposed taking account of the mechanism of floor heave. Then, the stress environment of the surrounding rock was improved by the deep hole blasting of the floor. Gob-side roof cutting was used to reduce impact of the bulk weight of the overburden on the surrounding rock deformation of the roadway. A test was conducted after verifying the control effect of blasting pressure relief on roadway floor heave through a similar simulation. Field tests indicated that the maximum floor heave was 168 mm at 250 m in the rear of the working surface, and floor heave was controlled. This study offers a more scientifically sound theoretical reference for controlling floor heave in gob-side entry retaining, which can significantly advance the sustainable development of gob-side entry retaining technology in coal mining. Full article

The longwall mining method with gob-side entry retaining via roof cutting is a new underground coal mining method which has the characteristics of a high resource recovery ratio and environmental friendliness. Due to the complexity of this method, the research method of case-based dynamic on-site monitoring, analysis, adjustment, and optimization is usually adopted. Based on a roadway retaining via roof cutting project, in addition to the traditional indirect monitoring method of hydraulic support pressure, this study innovatively establishes a direct monitoring method for roof caving by monitoring the gangue pressure in the goaf, which provides data for the roof cutting effect and offers a new method for studying the overlying strata movement. In the project, a comprehensive monitoring and analysis system was established, including gangue pressure, cable bolt stress, bracket pressure, roadway deformation, and roof separation, which was used to dynamically analyze the effect of roof cutting and optimize the support design. The results show that the pressure of the hydraulic support close to the roof cutting is low, indicating that roof cutting is favorable in the roadway retaining mining method. The roadway deformation in the advanced abutment pressure area of the working face is small. The mining-induced stress caused by the collapse and compaction of the overlying strata in the goaf is the dominant factor affecting the effect of roadway retaining, especially in the 50–100 m range behind the working face, where the dynamic load causes high bearing capacity of the support elements, large roadway convergence, and roof separation. Temporary support and supplementary reinforcement should be added when necessary. The monitoring system presented in this study is highly comprehensive, simple, reliable, and low in cost, providing a reference for roof cutting roadway retaining projects and roof caving-related studies. Full article

Improving coal resource mining rates has long been a focus of coal industry research. The gob-side entry retaining by roof cutting (GERRC) is a new coal mining technology that has gained popularity in China due to its high mining rate and safety. Based on the GERRC technology, the precise technical procedure is elaborated, and the fundamental idea of pressure relief is explored through creating a structural mechanics model of the surrounding rock in this paper. The results of mechanical analysis show that the primary mechanism of roof pressure release is to weaken the integrity of the roof, thereby reducing the ultimate bending moment of the rock stratum. In addition, an additional strategy for pressure release is suggested in this research, involving the weakening of the roof rock by the creation of dense pressure-released holes. The results of the engineering field experimentation demonstrate that the dense pressure-released holes can completely replace the conventional blasting technology of the past to achieve the effect of releasing the roof pressure, thus avoiding the use of hazardous and challenging-to-obtain explosives and demonstrating safety, reliability, and feasibility. Full article

According to the development requirements of green mining of coal resources, it is imperative to improve the extraction rate of coal and the application of safe and efficient mining technology. Pre-splitting and roof cutting technology is widely used in reducing residual coal pillars and safe pressure relief mining, which has become the crucial technology for pillar-free mining methods. Therefore, it is essential to review and discuss the research hotspots, cutting-edge methods, principles of action, and application areas of the development of this technology. Above all, the research data on pre-splitting and roof-cutting development in the past ten years are summarized and outlined. The research’s hot spots are pressure relief technology and gob-side entry retaining technology. Then, the functional forms of pre-splitting and roof cutting technology are discussed and compared, including explosive blasting (directional energy gathering blasting, liquid explosive blasting, and composite blasting), hydraulic fracturing, liquid CO₂ gas fracturing, and mechanized roof cutting (chain arm saw machine and directional cutting roof rig). Through the analysis of field application cases, the application field is divided into three major areas: non-coal pillar mining (gob-side entry driving with narrow coal pillar, gob-side entry retaining with the filling body, completely gob-side entry retaining, and “N00” construction method), pressure relief at working face (thick and hard main roof cracking and end area hard roof cracking), and pressure relief at roadway (gob-side roadway pressure relief and blasting pressure relief technology for roadways). By detailing the process of each application technology one by one, the principle and mode of pre-splitting in each technology are expounded. Finally, the development prospects of pre-splitting and roof cutting in new technical methods, deep pressure relief mining, intelligent unmanned mining, and green and efficient mining are prospected, providing references for similar projects. Full article

High gassy mines have low recovery rates of coal resources in the stoping of high-seam coal resources in addition to difficulties in the gas control of the working face and gas accumulation in the goaf and upper corner. Pillar-free gob-side entry-retaining technology was combined with the high-pumping roadway for gas control in the goaf based on the W1319 working face in the Gaohe Coal Mine. Theoretical analysis and numerical simulation were used to derive the width of the reserved coal pillar in the high-gas pillar-free working face and the horizon of the high-pumping roadway. The location of the high-pumping roadway was determined in combination with the on-site investigation. Numerical simulations were used to compare the plastic failures and deformations of surrounding rocks in the cases of non-roof-cutting, roof cutting, and reinforced roof cutting. It could solve large and uncontrolled surrounding rock deformations of the gob-side entry-retaining technology and return airway in the stoping of the working face. The plasticizing zone and surrounding rock deformation of the gob-side entry-retaining technology were weakened in the case of roof cutting. However, the surrounding-rock failure of the return airway was not significantly weakened. The plastic failure of surrounding rocks in the gob-side entry-retaining technology and return airway weakened after the roof-cutting pressure relief and grouting reinforcement, and deformations reduced greatly. The surrounding-rock control measures of roof-cutting pressure relief and grouting reinforcement were determined. The gob-side entry-retaining technology had small surrounding-rock deformations in the advance of the working face, which verified the reliability of numerical simulations and the feasibility of the technical measures of roof-cutting pressure relief and grouting reinforcement. Meanwhile, the high-pumping roadway had a good drainage effect to avoid gas accumulation in the goaf, which provides a reference for the mining of high-seam coal resources. Full article

In order to ensure the application of gob-side entry retaining by roof cutting for thick and hard sandstone roofs, the key technology of pre-split blasting was studied. The LS-DYNA was used to analyze the blasting effect of the energy-gathering pipe. Using the methods of theoretical analysis and numerical simulation, it was determined that the optimal cutting height was 16 m and the optimal cutting angle was 15°. The effect of pressure relief by roof cutting was verified by FLAC3D. It is proposed to use deep-hole loosening blasting to solve the problem of the sandstone with a thick hard roof being difficult to collapse. A group of loose blasting holes was designed to be arranged every 20 m in the gob-side roadway. The depth of the #1 blasthole was 47 m, and the angle to the horizontal direction was 20°; the depth of the #2 blasthole was 65 m, and the angle to the horizontal direction was 15°. A field test was carried out in the 7135 ventilation roadway of Qidong Coal Mine China. The on-site peeping results showed that the blasting with the energy-gathering pipe had a good effect of directional slitting. After deep-hole loosening blasting, the thick hard sandstone roof collapsed and filled the gob in time. The monitoring curves of the hydraulic support showed that the hydraulic support resistance of the working face in the side with roof cutting was much smaller than that of the side without roof cutting, and the effect of pressure relief by roof cutting was good. Full article