Search Results (36)

Under green mine construction and efficient resource utilization, non-pillar mining has been increasingly applied. However, surrounding rock control remains difficult in traditional gob-side entry retaining under large mining height conditions. To address this problem, a cooperative control method combining roof cutting and pressure relief with a pre-placed backfill strip for coal pillar replacement is proposed. Taking the 15,108 and 15,110 working faces of Wangzhuang Coal Industry as the engineering background, a mechanical model and FLAC3D simulations were used to analyze the effects of roof cutting height and backfill strip width. The results show that roof cutting shortens the goaf-side suspended roof, weakens lateral abutment pressure, and improves the stress state of the strip. When the roof cutting height increases from 11 m to 13 m, the peak vertical stress of the strip decreases from 16.2 MPa to 13.9 MPa, with a reduction of 14.2%. When the strip width increases from 1.0 m to 1.5 m, the peak stress decreases by about 12.0%. Thus, the reasonable roof cutting height and strip width are determined to be 13 m and 1.5 m. Field monitoring shows maximum roof-to-floor and rib-to-rib convergences of 178.5 mm and 143.5 mm, respectively, with no obvious strip instability. Full article

In view of the complex stress environment of the underlying roadway and the difficulty in ensuring the stability of entry retaining under the combined action of the goaf and the residual coal pillar, this paper takes the auxiliary intake roadway of the 8307 working face in Xinjing Mine as the engineering background and carries out research focusing on two aspects: the determination of the pressure-relief environment beneath the goaf and residual coal pillar, and surrounding rock control through roof cutting and pressure relief. Two conditions, namely the structural basis and the stress basis, are proposed for determining whether a roadway beneath the goaf is located in a pressure-relief environment. For the identification of the stress basis, a floor stress calculation model is established, and the stress calculation method is corrected, thereby clarifying the necessity of entry retaining by roof cutting under a pressure-relief environment. Meanwhile, a FLAC3D numerical model is established to comparatively analyze the stress and displacement characteristics of the surrounding rock of the roadway under roof-cutting and non-roof-cutting conditions, and the results are verified by an in situ industrial test. The theoretical calculation results indicate that the 8307 auxiliary intake roadway satisfies the two conditions for being located in a stress reduction zone. The numerical simulation results show that, after roof cutting, the vertical stress on the solid coal side decreases by 19.7%, and the maximum vertical displacement decreases by 20.6%. The field statistical results show that the average convergence between the roof and floor after entry retaining is 399 mm, the average convergence of the two ribs is 160 mm, and the average deformation rate of the retained-entry section is 17.44%, which satisfies the reuse requirement. The research results can provide a reference for the design of entry retaining by roof cutting under similar goaf conditions. Full article

The stability of retained roadways in closely spaced coal seams beneath a goaf is strongly affected by complex stress redistribution and the deterioration of roof structures under downward mining conditions. To address this issue, a combined approach involving theoretical analysis, numerical simulation, and field monitoring was adopted to investigate the deformation characteristics and stability control of gob-side retained roadways in short-distance coal seam groups. The movement characteristics of the roof and the deformation law of surrounding rock of the retained roadway under downward mining were revealed. An embedded short-arm beam structural model for a roof cutting retained roadway was established, and a calculation method for determining the required support resistance of the retained roadway was proposed. Based on this model, design criteria for the passive support system of the retained roadway were developed. A surrounding rock control technology with hollow grouting anchor cable support and low-disturbance directional roof cutting as the core was proposed, and the support resistance of a one-beam–four-column support system was determined to effectively limit roof subsidence. Field application results show that the surrounding rock displacement was controlled within 350 mm, and the roadway section shrinkage rate was maintained at 16.4%, indicating good stability of the retained roadway and satisfying the requirements of ventilation and transportation. This study provides a mechanical basis and practical guidance for stability control and support design of roof cutting retained roadways in closely spaced coal seams beneath goaf. Full article

To address the difficulty of directionally cutting thick, hard key strata in gob-side entry retaining using conventional blasting or hydraulic fracturing, this paper proposes a high-pressure water-jet slotting-induced pre-cracked weakening belt (PCWB) roof-cutting technology. Several finite-length PCWBs are arranged within the key stratum and designed to coalesce into a plane, inducing through-going roof failure along a pre-determined path. A fixed–fixed key strata beam model combined with linear elastic fracture mechanics shows that the double-belt configuration forces the bending moment and shear force to concentrate in a thin rock bridge, where bending and shear stresses are amplified by about 1.5–2.8 times and 1.2–1.7 times, respectively, for 2–4 m thick key strata, providing a mechanical basis for preferential tensile–shear failure. Two-dimensional RFPA2D simulations reveal “width-dominated, length-assisted” control of cutting performance and identify an optimal weakening belt geometry of about 400 mm in width and 200 mm in length. Three-dimensional numerical modeling of parallel slot pairs indicates that intra-pair spacing of about 40 mm produces a continuous, directional weakening belt, whereas smaller or larger spacing causes, respectively, destructive interference or loss of connectivity. High-pressure water-jet tests (320 MPa, 0.33 mm nozzle, 1.30 mm/s traverse speed) on limestone blocks confirm that single slots can penetrate the full thickness and that cracks from adjacent slots coalesce through the rock bridge, forming a wide, straight fracture band. Field application in the Dongjiang Mine (3.5 m limestone key stratum, ~400 m depth) shows that the first weighting is advanced from the 7th to the 3rd day, peak support resistance is reduced from 8.8 to 7.4 MPa, and periodic weighting becomes more frequent and smoother. The PCWB technology is therefore suitable for panels with 2–4 m thick hard key strata at similar depths, offering precise key stratum severance, active stress relief, and safe, controllable construction. Full article

In thick coal seam conditions, the surrounding rock deformation in the longwall mining faces’ along-the-goal roadway is severe, and the support strength struggles to meet roadway retention requirements. A coordinated control strategy, termed “pressure-relief and support,” is proposed, which includes an “Optimization of Roof Cutting in Surrounding Rock Structure, Reinforcement of surrounding rock support, high-strength temporary support, and roadside gangue-blocking support.” A numerical model for roof-cutting pressure relief in thick-seam caving mining gob-side entries was established to simulate various roof-cutting heights and angles. This model analyzes the evolution patterns of stress and displacement under different cutting parameters to identify optimal values. The study presents a coordinated “pressure-relief and support” control scheme for gob-side entries in thick-seam caving mining, with its feasibility validated through numerical simulation analysis and field industrial tests. The findings demonstrate that the selection of the roof-cutting height and angle exerts a significant influence on the deformation behavior of the retained roadway roof. By severing the roof strata, this technique disrupts the load-transfer path from the goaf to the entry, thereby mitigating the adverse effects of overlying strata fracturing and facilitating more effective ground control. As a result, roof-cutting and pressure relief substantially reduce the stress imposed on the supporting structures. The coordinated “pressure-relief & support” control strategy employed in gob-side entry retaining for thick-seam longwall top-coal caving faces notably improves the surrounding rock stress regime and effectively restrains roadway convergence. Full article

China’s roof-cutting and pressure relief gob-side entry retaining (RCPR-GER) technology provides an efficient non-pillar mining solution that significantly enhances coal recovery. This paper presents a systematic review of the technological progress in Chinese coal mines from 2011 to 2023, based on an analysis of 1038 publications from CNKI, EI, and Web of Science using VOS viewer and Origin software. Four main technical approaches are examined: gob-side entry retaining without roadside filling, with roadside filling, with roof-cutting and pressure relief, and hybrid methods. Five key roof-cutting techniques are evaluated: dense drilling, high-pressure water-jet slotting, hydraulic fracturing, blasting, presplitting, and roof water injection softening. Successful applications have been documented in coal seams with thicknesses of 1.6–6.15 m and burial depths of 92–1037 m, demonstrating wide adaptability. The roof-cutting short-beam theory underpins the mechanism, which reduces roadway deformation, shortens the cantilever beam length, and alters stress transfer paths. Compared to previous reviews on general gob-side entry retaining, this study offers a dedicated synthesis and comparative analysis of RCPR-GER technologies, establishing a selection framework grounded in geological compatibility and engineering practice. Future research should focus on adaptive parameter design for deep hard composite roofs, quantitative modeling of passive roof-cutting effects, optimization of cutting timing and orientation, and floor-heave control technologies to extend applications under complex geological conditions. Full article

Deep soft rock roadways at about 1 km depth experience significant deformation due to concentrated stress ahead of the working face and dynamic loads from the hard roof layer. We propose an integrated control method that couples directional roof cutting, which interrupts stress transfer with constant resistance, and large deformation cable reinforcement to accommodate residual movement. The calibrated FLAC3D model indicates a lower front of face stress and a diminished cyclic build up of elastic strain energy in the roof, which reduces roadway convergence. Field data from Face 13403 corroborate the method’s effectiveness: the average hydraulic support load on the roof cutting side was 20.3 MPa, which is 30.1% lower than on the non-cutting side; deformation stabilized about 320 m behind the face; the final roof to floor and rib to rib closures were 1.10 m and 1.47 m; and the entry remained fit for the next panel. These results indicate that coupling roof cutting with constant resistance cable reinforcement reduces mining-induced loads while increasing deformation tolerance, providing a practical solution for stabilizing kilometer-deep soft rock roadways. Full article

In response to the complex challenges posed by gob-side entry retaining in medium-thick coal seams—specifically, severe stress concentrations and unstable surrounding rock under composite roof structures—this study presents a comprehensive field–numerical investigation centered on the 5-200 working face of the Dianping Coal Mine, China. A three-dimensional coupled stress–displacement model was developed using FLAC3D to systematically evaluate the mechanical behavior of surrounding rock under varying roof cutting configurations. The parametric study considered roof cutting heights of 6 m, 8 m, and 10 m and cutting angles of 0°, 15°, and 25°, respectively. The results indicate that a roof cutting height of 8 m combined with a 15° inclination provides optimal stress redistribution: the high-stress zone within the coal rib is displaced 2–3 m deeper into the coal body, and roof subsidence is reduced from 2500 mm (no cutting) to approximately 200–300 mm. Field measurements corroborate these findings, showing that on the return airway side with roof cutting, initial and periodic weighting intervals increased by 4.0 m and 5.5 m, respectively, while support resistance was reduced by over 12%. These changes suggest a delayed main roof collapse and decreased dynamic loading on supports, facilitating safer roadway retention. Furthermore, surface monitoring reveals that roof cutting significantly suppresses mining-induced ground deformation. Compared to conventional longwall mining at the adjacent 5-210 face, the roof cutting approach at 5-200 resulted in notably narrower (0.05–0.2 m) and shallower (0.1–0.4 m) surface cracks, reflecting effective attenuation of stress transmission through the overburden. Taken together, the proposed roof cutting and pressure relief strategy enables both stress decoupling and energy dissipation in the overlying strata, while enhancing roadway stability, reducing support demand, and mitigating surface environmental impact. This work provides quantitative validation and engineering guidance for intelligent and low-impact coal mining practices in high-stress, geologically complex settings. Full article

Pillarless mining technology is of great significance for improving coal recovery rates, but the intense mining-induced stress disturbances on gob-side entries often lead to surrounding rock instability. In this study, we focused on the ground control challenges in the headgate of Panel 81308 at Huayang Mine No. 2. Comprehensive monitoring of roof–floor convergence, rib deformation, and support resistance revealed the gob-side entry retaining deformation mechanisms with roof-cutting pressure relief; the results show that this retaining deformation exhibits the following three phases of characteristics: the rapid, decelerated, and stable stages. The average roof–floor convergence (607 mm) was significantly greater than the average rib deformation (170 mm), with floor heave accounting for 72.6% of total convergence. The coal pillar side showed dominant deformation in rib movements. The mining influence zones can be divided, based on their distances behind the working face, into strong disturbance zones (0–88 m), weak disturbance zones (88–142 m), and stabilized zones (>178 m). The cable bolt support system demonstrated advanced response characteristics. Compared with conventional gob-side entry retaining, the roof-cutting pressure relief technique altered stress transmission paths, significantly reduced roof load transfer efficiency, and effectively controlled roadway convergence, providing technical guidance for safe production in both this panel and mines with similar geological conditions. Full article

To resolve the critical issues of severe deformation, structural failure, and maintenance difficulties in the advanced reuse zone of gob-side-entry retaining roadways under pillarless mining conditions in ultra-long fully mechanized top-coal caving isolated mining faces, this study proposes a surrounding rock control technology incorporating pressure relief through roof cutting. Taking the 3203 ultra-long isolated mining face at Nanyang Coal Industry as the engineering case, an integrated methodology combining laboratory experiments, theoretical analysis, numerical simulations, and industrial-scale field trials was implemented. The deformation and failure mechanism of flexible formwork walls in gob-side-entry retaining and the fundamental principles of pressure relief via roof cutting were systematically examined. The vertical stress variations in the advanced reuse zone of the retained roadway before and after roof cutting were investigated, with specific focus on the strata pressure behavior of roadways and face-end hydraulic supports on both the wide coal-pillar side and the pillarless side following roof cutting. The key findings are as follows: ① Blast-induced roof cutting reduces the cantilever beam length adjacent to the flexible formwork wall, thereby decreasing the load per unit area on the flexible concrete wall. This reduction consequently alleviates lateral abutment stress and loading in the floor heave-affected zone, achieving effective control of roadway surrounding rock stability. ② Compared with non-roof cutting, the plastic zone damage area of surrounding rock in the gob-side entry retained by flexible formwork concrete wall is significantly reduced after roof cutting, and the vertical stress on the flexible formwork wall is also significantly decreased. ③ Distinct differences exist in the distribution patterns and magnitudes of working resistance for face-end hydraulic supports between the wide coal-pillar side and the pillarless gob-side-entry retaining side after roof cutting. As the interval resistance increases, the average working resistance of hydraulic supports on the wide pillar side demonstrates uniform distribution, whereas the pillarless side exhibits a declining frequency trend in average working resistance, with an average reduction of 30% compared to non-cutting conditions. ④ After roof cutting, the surrounding rock deformation control effectiveness of the track gateway on the gob-side-entry retaining side is comparable to that of the haulage gateway on the 50 m wide coal-pillar side, ensuring safe mining of the working face. Full article

The non-uniform deformation and failure phenomena encountered in steeply inclined coal seams during roof-cutting and gob-side entry retaining operations demand urgent resolution. Taking the haulage roadway of the 3131 working face in Longmenxia South Coal Mine as the research background, the theoretical analysis method is adopted to explore the mechanical state of the main roof in inclined coal seams and the design of roadside support resistance. According to the structural evolution characteristics of the main roof, it is divided into four periods. Based on the elastic theory, corresponding mechanical models are established, and the mechanical expressions of the main roof stress and deflection are derived. The distribution characteristics of the main roof’s mechanical state in each zone and the influence law of the coal seam dip angle on the main roof’s mechanical state are studied. This study reveals a critical transition from symmetric to asymmetric mechanical behavior in the main roof structure due to the coal seam dip angle and roof structure evolution. The results show that, in the absence of roadside support, during the roadway retaining period, the upper surface of the main roof is in tension, and the lower surface is under compression. The stress value increases slowly from the high-sidewall side to the middle, while it increases sharply from the middle to the short-sidewall side. Under the inclined coal seam, as the dip angle of the coal and rock strata increases, the component load perpendicular to the roof direction decreases, and the roof deflection also decreases accordingly. On this basis, the design formula for the roadside support resistance of gob-side entry retaining with roof cutting in inclined coal seams is presented, and the roadside support resistance of the No. 3131 haulage roadway is designed. Building upon this foundation, a design formula for roadside support resistance in steeply inclined coal seams with roof-cutting and gob-side entry retaining has been developed. This formula was applied to the No. 3131 haulage roadway support design. Field engineering tests demonstrated that the maximum roof-to-floor deformation at the high sidewall decreased from 600 mm (unsupported condition) to 165 mm during the entry retaining period. During the advanced influence phase of secondary mining operations, the maximum deformation at the high sidewall was maintained at approximately 193 mm. Full article

Roof cutting by dense drilling is one of the main methods of gob-side entry retaining. Taking the 203 working face of the Ruineng Coal Mine as the engineering background, a mechanical model is established to clarify the roof breaking mechanism. Numerical simulation is conducted to analyze the roof cutting effects of different parameters, and reasonable roof cutting parameters are identified. The results show that: ① The increase in roof cutting height is beneficial to roof cutting, but excessive height will cause stress concentration of the ‘key structure’ on the side of the coal pillar. ② It is difficult to cut off the roof when the roof cutting angle is too small, and the cantilever length of the roof increases when the roof cutting angle is too large. ③ The larger the borehole spacing, the smaller the plastic penetration rate between boreholes. The optimal parameters of roof cutting are determined as follows: roof cutting height 8 m; roof cutting angle 15°; aperture size 48 mm; hole spacing at 200 mm. The deformation of the resulting roadway is controllable, indicating that the key parameter determination method is effective. Full article

Scientific and reasonable roof-cutting parameters are key to ensuring pressure relief of the retained roadway roof. This manuscript takes the 7135 working face of Qidong Coal Mine as the engineering background and uses theoretical analysis, numerical and on-site measurement methods to study the quantitative relationship and pressure relief effect between different roof-cutting parameters of GERRC. We established a fracture criterion based on the tensile strength of the main roof of the uncut joint along the cutting line. We analyzed the quantitative relationship between different main roof thickness, cutting height, cutting angle, and the main roof tensile stress of the uncut joint. We found that within a small range of cutting angles, as the cutting angle decreases, the tensile stress on the main roof of the uncut joint increases. When the cutting angle is 0, the main roof tensile stress of the uncut joint reaches its maximum. As the cutting height increases, the limitation of the cutting angle on the cutting height becomes smaller. Numerical simulation was conducted to study the distribution patterns of maximum and minimum principal stresses along the direction of the roadway roof during the retention period under different roof-cutting heights and angles. Based on this, the optimal unloading effect of the roadway roof and the minimum concentration of mining stress were obtained at a roof-cutting height of 9 m and a roof-cutting angle of 80°. Through on-site measurement of the stress on the reinforcement anchor cable during the retention period, the deformation of the sinking roadway roof, and the pressure relief control effect of the retained roadway roof, the pressure relief effect and scientific rationality of the design of the cutting height and cutting angle were verified. Full article

The important technical process to ensure the success of gob-side entry retaining by roof cutting (GERRC) was the advanced pre-splitting blasting to cut off the mechanical connection between the roadway and working face roof. The whole-cycle roof structure evolution and stress characteristics of GERRC were analyzed. The factors affecting the roof deformation of GERRC were analyzed, and the quantitative relationship between the roof deformation of GERRC and the support stiffness was determined. The results showed that the temporary support stiffness was higher, the support position to the side of the roof cutting was closer, and the roof subsidence deformation of GERRC was smaller. It is proposed to use a single support mass with a high stiffness to control the deformation of the roof, but it also made the support mass and roof elastic potential energy aggregate. To fully utilize the matching of the support stiffness and roof subsidence, improve the stability, and control the subsidence deformation of the roof in GERRC, double-row stacking supports were adopted in the inclination of GERRC, which were used to increase the stiffness of the support system. Full article

Relative to conventional coal pillar retention mining technology (the 121 mining method), gob-side entry retaining by cutting roof (the 110 mining method), a non-pillar mining technique, efficiently addresses issues like poor coal resource recovery and significant rock burst damage. Nonetheless, the open-type goaf created by 110 mining techniques suffers from complex and significant air leaks, increasing the likelihood of coal spontaneous combustion (CSC) within the gob area. To address the CSC problem caused by complex air leakage within the goaf of gob-side entry retaining by roof cutting, this study takes the 17202 working face of Dongrong Second Coal Mine as the object of study. Field tests and simulation calculations are conducted to research the features of air leakage and the distribution of the oxidation zone within the goaf. Subsequently, plugging technology with varying plugging lengths is proposed and implemented. The tests and simulations reveal that the airflow migration within the goaf follows an L-shaped pattern, while air leakage primarily originates from gaps found in the gob-side entry retaining wall. The amount of air leaking into the gob-side entry retaining section is 171.59 m³/min, which represents 7.3% of the overall airflow. The maximum oxidation zone within the goaf ranges from 58.7 m to 151.8 m. After the air leakage is blocked, the airflow migration route within the goaf is transformed into a U-shaped distribution, and the maximum oxidation zone range changes from 42.8 m to 80.7 m. Engineering practice demonstrates that after air leakage plugging, the total air leakage volume within the gob-side entry retaining section significantly reduces to 20.59 m³/min, representing only 0.78% of the total airflow volume. This research provides reference on how to prevent the occurrence of CSC in similar mine goafs. Full article