Search Results (88)

This study focuses on how rocks respond mechanically and how to keep them stable when soft rock roadways are under deep tectonic stress. It does this through a combination of theoretical analysis, numerical simulations, and field applications. We created a mechanical model of roof strata to calculate how much they would bend under both horizontal tectonic stress and their weight. This modeling helped us determine the critical yield limits. A systematic study of the angle θ between the direction of tectonic stress and the axis of the roadway showed that the concentration of horizontal stress on the roof gets stronger as θ increases, while the vertical stress on the sidewalls slowly gets weaker. The main sign of surrounding rock failure is shear damage that is most severe at the roof, floor, and shoulder angles. The maximum plastic zone depth occurs at θ = 90°. Studies that looked at both gob-side and along-roadway stages found that the two types of failure were very different, characterized by severe roof damage during roadway advancement and pronounced coal pillar instability in gob-side conditions. Based on these results, targeted support strategies were successfully used in field engineering to control deformations and provide both theoretical foundations and practical solutions for stabilizing deep soft rock roadways under tectonic stress. Full article

The instability of mine roadways is significantly influenced by the coupled effects of groundwater seepage and non-uniform loading. These interactions often induce localized plastic deformation and progressive failure, particularly in the roof and sidewall regions. Seepage elevates pore water pressure and deteriorates the mechanical properties of the rock mass, while non-uniform loading leads to stress concentration. The combined effect facilitates the propagation of microcracks and the formation of shear zones, ultimately resulting in localized instability. This initial damage disrupts the mechanical equilibrium and can evolve into severe geohazards, including roof collapse, water inrush, and rockburst. Therefore, understanding the damage and failure mechanisms of mine roadways at the mesoscale, under the combined influence of stress heterogeneity and hydraulic weakening, is of critical importance based on laboratory experiments and numerical simulations. However, the large scale of in situ roadway structures imposes significant constraints on full-scale physical modeling due to limitations in laboratory space and loading capacity. To address these challenges, a straight-wall circular arch roadway was adopted as the geometric prototype, with a total height of 4 m (2 m for the straight wall and 2 m for the arch), a base width of 4 m, and an arch radius of 2 m. Scaled physical models were fabricated based on geometric similarity principles, using defect-bearing sandstone specimens with dimensions of 100 mm × 30 mm × 100 mm (length × width × height) and pore-type defects measuring 40 mm × 20 mm × 20 mm (base × wall height × arch radius), to replicate the stress distribution and deformation behavior of the prototype. Uniaxial compression tests on water-saturated sandstone specimens were performed using a TAW-2000 electro-hydraulic servo testing system. The failure process was continuously monitored through acoustic emission (AE) techniques and static strain acquisition systems. Concurrently, FLAC^3D 6.0 numerical simulations were employed to analyze the evolution of internal stress fields and the spatial distribution of plastic zones in saturated sandstone containing pore defects. Experimental results indicate that under non-uniform loading, the stress–strain curves of saturated sandstone with pore-type defects typically exhibit four distinct deformation stages. The extent of crack initiation, propagation, and coalescence is strongly correlated with the magnitude and heterogeneity of localized stress concentrations. AE parameters, including ringing counts and peak frequencies, reveal pronounced spatial partitioning. The internal stress field exhibits an overall banded pattern, with localized variations induced by stress anisotropy. Numerical simulation results further show that shear failure zones tend to cluster regionally, while tensile failure zones are more evenly distributed. Additionally, the stress field configuration at the specimen crown significantly influences the dispersion characteristics of the stress–strain response. These findings offer valuable theoretical insights and practical guidance for surrounding rock control, early warning systems, and reinforcement strategies in water-infiltrated mine roadways subjected to non-uniform loading conditions. Full article

The dynamic response law of the vibration cavity effect in the adjacent large-section rectangular coal roadways induced by deep-hole bench blasting vibrations was deeply revealed, and the prediction accuracy of the PPV in the coal roadway was improved. The vibration equations of the coal roadway were derived based on the stress wave propagation theory and the wave-front momentum conservation theorem. Based on coal roadway vibration monitoring data and numerical simulations, the cavity effect and vibration response characteristics of the coal roadway induced by deep-hole bench blasting under varying blast source distances and relative angle conditions were analyzed. A predictive model for PPV of rectangular coal roadway surrounding rock, incorporating the relative angle as one of the key influencing factors, was developed. The results showed that the presence of cavities and changes in the relative angle enhance the asymmetry of the dynamic response of blasting stress waves near the free surfaces of the surrounding rock on each side of the coal roadway, resulting in significant differences. Moreover, as the blasting distance decreases, the cavity effect tends to promote greater PPV differences on each side of the coal roadway. The prediction model exhibited improved accuracy by about 15.6% compared to the traditional Sadovski equation for the face-blasting side of the coal roadway. It demonstrates better adaptability and predictive capability. This research provides a theoretical basis for the dynamic response of adjacent large-section rectangular coal roadways and for preventing dynamic instability failures in open-pit mining. Full article

Pillarless mining technology is of great significance for improving coal recovery rates, but the intense mining-induced stress disturbances on gob-side entries often lead to surrounding rock instability. In this study, we focused on the ground control challenges in the headgate of Panel 81308 at Huayang Mine No. 2. Comprehensive monitoring of roof–floor convergence, rib deformation, and support resistance revealed the gob-side entry retaining deformation mechanisms with roof-cutting pressure relief; the results show that this retaining deformation exhibits the following three phases of characteristics: the rapid, decelerated, and stable stages. The average roof–floor convergence (607 mm) was significantly greater than the average rib deformation (170 mm), with floor heave accounting for 72.6% of total convergence. The coal pillar side showed dominant deformation in rib movements. The mining influence zones can be divided, based on their distances behind the working face, into strong disturbance zones (0–88 m), weak disturbance zones (88–142 m), and stabilized zones (>178 m). The cable bolt support system demonstrated advanced response characteristics. Compared with conventional gob-side entry retaining, the roof-cutting pressure relief technique altered stress transmission paths, significantly reduced roof load transfer efficiency, and effectively controlled roadway convergence, providing technical guidance for safe production in both this panel and mines with similar geological conditions. Full article

To address the issues of roadway instability and severe air leakage in goaf areas during overlapping coal pillar mining in shallow multi-seam coalfields, this study takes the 22,209 working face of Huojitu Shaft in the Shendong Daliuta Mine as the research object. Using the discrete element method (DEM), the optimal layout of roadways in the lower coal seam and the corresponding evolution of overburden fractures were simulated. In addition, the effectiveness of goaf backfilling in controlling overburden air leakage channels was analyzed and verified. The results indicate that the width of coal pillars in the upper seam should be greater than approximately 23 m to ensure that roadways remain in a stress-stable zone. Roadways in the lower seam should be horizontally arranged within a range of 35–55 m from the center of the overlying coal pillar. This layout effectively avoids placing the roadway beneath the high-stress concentration zone or the pressure-relief area of the goaf. After mining the upper coal seam, the overburden collapse zone takes on a “trapezoidal” shape, and mining-induced fractures develop upward to the surface, forming vertical and inclined fracture channels that penetrate to the surface, resulting in severe air leakage in the goaf. Following the mining of the lower seam, the interlayer strata are completely fractured, leading to secondary development of fractures in the overlying old goaf. This results in the formation of a connected fracture network spanning from the surface through the seam goaf linkage. Implementing goaf backfilling measures significantly reduces the vertical settlement of the overburden, prevents the formation of through-layer air leakage channels, and effectively mitigates interlayer air leakage problems during lower-seam mining. Full article

With respect to the problem of the anchorage failure of a broken roof in the roadway of extra-thick coal seams by using a traditional unconstrained pushing anchoring agent, a new anchoring agent installation technology with a push–pull device was proposed. Many research methods were adopted to study the mechanism of the efficient control of anchoring agent installation technology with a push–pull device on surrounding rock and the application of the technology. The results indicated that an unconstrained pushing anchoring agent exhibited two main morphological types: bending equilibrium and bending instability. The pushing force for the anchoring agent installed using the integrated push–pull method was calculated to be 13.52 N, which was less than that of the unconstrained pushing anchoring agent. An anchoring agent pushing with the push–pull device was able to smoothly pass through borehole delamination and collapse zones. When the pull-out force reached 160 kN and 180 kN, there was no significant slip or failure in the anchored section of the cable. The support system with the push–pull device for installing the anchoring agent reduced rock deformation by nearly 50%. This demonstrated that this technology significantly enhances the control of surrounding rock deformation. Full article

The gob-side roadway technique is extensively utilized in coal extraction due to its capacity to enhance coal resource recovery efficiency and mitigate mining sequence conflicts. Nevertheless, increasing mining depths lead to progressively intricate stress conditions, posing challenges for maintaining gob-adjacent roadway surrounding rock stability. Taking the belt haulage roadway 1513 (BHR 1513) at Xinyi Coal Mine as an engineering case, this research investigates the application of narrow-pillar gob-side roadway construction under remote working face mining conditions. By integrating field observations, analytical modeling, and computational simulations, the cross-goaf pressure transfer phenomenon and its formation mechanism in narrow-pillar roadways under distant mining operations are systematically examined. Key findings reveal that during the alternating extraction of wide and narrow working faces, the caving angle terminates roof collapse within the narrow working face goaf at the second key stratum (KS2). The subsequent mining of the adjacent wide working face induces stress accumulation in the overlying “T”-shaped strata zone, triggering the instability of the inter-working face island pillar. This pillar failure merges the two goafs into an expanded void, initiating sequential fracture, collapse, and rotational displacement across all overlying key strata (KS). Consequently, previously intact KS above the narrow working face goaf undergo fracturing and rotation, amplifying lateral main roof block subsidence toward the goaf. This kinematic process generates substantial deformation in the narrow-pillar gob-side roadway. Full article

In response to the difficulty of controlling the layered composite roof of large-section coal roadways and the problem of slow excavation speed caused by unreasonable support parameter values, a dynamic staged control principle for surrounding rock based on “high-strength passive temporary support near the excavation face, combined with active support of rear bolts and anchor cables” is proposed by analyzing the evolution law of rock release stress under the spatial effect of excavation face. Based on the geological conditions of the 1211 (1) transportation roadway in Guqiao Coal Mine, a similar physical simulation test model was constructed to conduct experimental research on the bearing capacity and deformation instability mechanism of the surrounding rock of the layered-composite-roof coal roadway. The law of influence of staged support on the deformation and failure evolution of the surrounding rock was obtained. The research results show the following: (1) After loading above the model, the vertical stress on the roof increases rapidly in a “stepped” manner. After unloading the roadway excavation, due to the release of constraints on the roof above the roadway, the vertical stress on the roof rapidly decreases, especially in the temporary support area where the reduction in vertical stress on the roof is most significant. (2) As the vertical load increases, the displacement curve of the roof gradually evolves into a “V” shape. The farther away from the center of the roadway, the smaller the subsidence of the roof. When loaded to 54.45 kN, the subsidence of the roof increases, indicating that the development of roof delamination cracks is faster, and delamination occurs between 12 cm and 22 cm above the roof. (3) With the continuous increase of axial load, cracks first appear around the roof and slightly sink. Then, the cracks gradually expand and penetrate, causing instability and failure of the roadway roof. When the mining stress reaches 54.45 kN, the middle part of the roadway roof in the axial direction breaks, and the cracks penetrate, resulting in overall collapse. Full article

In China’s northwest mining areas, shallow buried coal seams commonly feature double soft composite roof structures of mudstone and clay, resulting in poor roadway stabilization and proving challenging for effective roadway-surrounding rock (RSR) control. A mudstone–clay composite roof is particularly difficult to maintain due to the complex interactions between the soft rock layers and their sensitivity to moisture changes. Previous studies have investigated the properties of these soft rocks individually, but there is limited research on the behavior and control of double soft composite roofs. This study investigated the hydrophilic mineral composition and microstructure of mudstone and clay through X-ray diffraction (XRD) and scanning electron microscopy (SEM) experiments. Through an orthogonal experimental design, the influence of the clay layer thickness, number of layers, layer position, and relative moisture content on the stability of a mudstone–clay composite roof was studied. The results revealed the following: (1) Kaolinite, the primary hydrophilic component, constitutes a high proportion of clay, while both mudstone and clay exhibit abundant pores and cracks under SEM observation; (2) The relative moisture content emerged as the most significant factor affecting roadway deformation; and (3) A combined support of bolts, a short anchor cable, and a long anchor cable effectively controls RSR deformation in the case of a double soft composite roof. The methodology combining comprehensive material characterization and systematic parametric analysis can be extended to the study of other complex soft rock engineering problems, particularly those involving moisture-sensitive composite roof structures. Full article

To investigate the failure mechanisms of roadway-surrounding rock in the wind oxidation zone, where the rock experiences instability under cyclic excavation-induced loading and unloading, this study conducted experiments leveraging acoustic emission analysis, scanning electron microscopy, and a digital image correlation (DIC) system. The research focused on grouting reinforcement under varying gradation indices, examining its mechanical properties, deformation characteristics, and microscopic structure post-failure. Results show that as the gradation index increases, the peak strength of the grouted solid exhibits a non-linear trend, initially decreasing to a minimum of 9.40 MPa (a 40.4% drop) before rising again to a maximum of 15.76 MPa. The hysteresis loop observed follows a pattern of ‘sparse–dense–sparse’. Additionally, the acoustic emission cumulative ringing count demonstrates a three-stage pattern of ‘rising–active–quiet’, with a similar initial decrease followed by an increase correlated with the gradation index. Using digital image correlation (DIC) technology, the study revealed the crack development characteristics of the grouting reinforcement. Higher gradation indices lead to wider localization zones, more extensive crack propagation, and greater damage. Microstructural analysis showed that PVA enhances the formation of hydration products, fostering stronger adhesion between these products and the cement matrix. This leads to a denser and more uniform microstructure, thereby enhancing the macroscopic strength of the samples. It provides a basis for practical mining engineering applications of grouting reinforcement of roadways in wind oxidation zones. Full article

The isolated working face is significantly impacted by the adjacent goaf and the mining activities of the working face itself, causing the overlying rock layers above the working face to exhibit far more intense activity compared to an ordinary working face. The stress levels are high, and the surrounding rock suffers severe damage, posing serious challenges to the safe and efficient extraction of the working face. Improving the service life of the retreating roadway in an isolated working face is a pressing technical issue that coal mining companies must address. Focusing on the characteristics of the strata and mining conditions of the 8213 isolated working face in the Yanjiahe Coal Mine, which features a three-soft coal seam, a combination of field investigation, theoretical analysis, on-site monitoring, and numerical simulation methods was employed. This approach aimed to analyze the fundamental laws of mine pressure behavior in the three-soft coal seam isolated working face as well as the deformation and failure mechanisms of the surrounding rock in the retreating roadway. Using elastic thin plate theory, it was determined that the basic roof periodic fracture step of the 8213 isolated face in the Yanjiahe Coal Mine is approximately 23 m. Field mine pressure monitoring on the 8213 isolated working face revealed that during non-periodic pressure events, the support resistance of the working face generally fluctuated stably below the rated working resistance. When the basic roof collapsed, the average working resistance of the support showed a significant increase with periodic pressure steps ranging from 16 to 27 m and an average of 22 m. Numerical simulations were further used to analyze the changes in stress and the plastic zone of the overlying rock on the 8213 isolated working face, clarifying the mechanism by which instability in the overlying rock structure leads to incidents. This analysis provides theoretical support for the safe mining of isolated working faces. Full article

This paper aims to address the issue of hydraulic support crushing accidents or support failures in the retracement roadway (RR) that frequently occurs when a fully mechanized mining face is retraced during the end-mining stage. The deformation and instability mechanism of surrounding rock in the RR during the end mining of a fully mechanized mining face at the Hanjiawan Coal Mine located in the northern Shaanxi mining area is explored through field measurement, theoretical analysis, similar simulation, and numerical simulation. The results reveal that the stability of the remaining coal pillar (RCP) and the fracture position of the main roof are the main factors contributing to large-scale dynamic load pressure in the RR during the end-mining stage. The plastic zone width limit of the RCP is identified to be 5.5 m. Furthermore, the stress distribution within the RCP during the end-mining stage is determined, and the linear relationship between the load borne by the RCP and the strength of the coal pillar is quantified. A similar simulation experiment is conducted to examine the collapse and instability characteristics of the overlying rock structure during the end-mining stage. UDEC (v.5.0) software is utilized to optimize the roof support parameters of the RR. A surrounding rock control technology that integrates the anchor net cable and hydraulic chock is proposed to ensure RR stability. Meanwhile, a method involving ceasing mining operations and waiting pressure is adopted to ensure a safe and smooth connection between the working face and the RR. This study provides a reference for the surrounding rock control of the RR during end mining in shallow, closely-spaced coal seams under similar conditions. Full article

Investigating deformation and failure mechanisms in shafts and roadways due to rock subsidence is crucial for preventing structural failures in underground construction. This study employs FLAC^3D software (vision 5.00) to develop a mechanical coupling model representing the geological and structural configuration of a stratum–shaft–roadway system. The model sets maximum subsidence displacements (MSDs) of the horsehead roadway’s roof at 0.5 m, 1.0 m, and 1.5 m to simulate secondary soil consolidation from hydrophobic water at the shaft’s base. By analyzing Mises stress and plastic zone distributions, this study characterizes stress failure patterns and elucidates instability mechanisms through stress and displacement responses. The results indicate the following: (1) Increasing MSD intensifies tensile stress on overlying strata results in vertical displacement about one-fifth of the MSD at 100 m above the roadway. (2) As subsidence increases, the disturbance range of the overlying rock, shaft failure extent, and number of tensile failure units rise. MSD transitions expand the shaft failure range and evolve tensile failure from sporadic to large-scale uniformity. (3) Shaft failure arises from the combined effects of instability and deformation in the horsehead and connecting roadways, compounded by geological conditions. Excitation-induced disturbances cause bending of thin bedrock, affecting the bedrock–loose layer interface and leading to shaft rupture. (4) Measures including establishing protective coal pillars and enhancing support strength are recommended to prevent shaft damage from mining subsidence and water drainage. Full article

The gob-side entry driving in deep mines with soft rock exhibits a complex deformation and instability mechanism. This complexity leads to challenges in roadway stability control which greatly affects the coal mine production succession and safe and efficient mining. This paper takes the gob-side entry in Liuzhuang Coal Mine as the background. By adopting the method of theoretical analysis, a dynamic model of the roof subsidence in the goaf is established. The calculation indicates that achieving the stable subsidence of the basic roof and the equilibrium of the lateral abutment stress within the goaf requires a minimum of 108.9 days, offering a theoretical foundation for selecting an optimal driving time for the gob-side entry. The control technologies and methods of gob-side entry through grouting modification and high-strength support are proposed. Enhancing the length of anchor ropes and the density of bolt (cable) support to improve the role of the roadway support components can be better utilized, so the role of the support components of the roadway can be better exerted. The method of grouting and the reinforcement of coal pillars can effectively improve the carrying capacity of coal pillars. The numerical simulation is used to analyze the deformation law of gob-side entry. The study reveals significant deformation in the coal pillar and substantial roof subsidence, highlighting that maintaining the stability of the coal pillar is crucial for ensuring roadway safety. Following the grouting process, the deformation of the coal pillar and roof subsidence decreased by 16.7% and 7.1%, respectively. This demonstrates that coal pillar grouting not only mitigates pillar deformation but also provides effective control over roof subsidence. This study offers a quantitative calculation method to ascertain the excavation time of gob-side entry, and suggests that the application of high-strength support and the practice of coal pillar grouting can effectively maintain the steadiness of gob-side entry in deep mines with soft rock. Full article

Potential faults are common sensitive geological bodies that affect the safe mining of underground mines, often leading to major accidents such as rock instability and rockburst during mining. The failure mechanism of faults has been widely studied. However, due to the spatiotemporal specificity of fault occurrence, there are few theoretical and mathematical methods suitable for effective analysis in mine safety risk management. This study aims to introduce fractal theory to characterize the spatiotemporal activity fractal characteristics of induced faults intersecting the mining site and roadway during the mining process of the Ashele copper mine in China. Using microseismic systems and fractal theory, a spatiotemporal fractal model of the fault slip process is constructed, and a fractal analysis method is proposed. The fractal dimension value is calculated based on the spatiotemporal parameters of different segments and stages. The fractal dimension is used to characterize and analyze the evolution of the fault. The physical formation process of potential faults and the relationship between fractal dimension values and multiple parameters, including spatial clustering, regional distribution characteristics, and energy-release characteristics, were analyzed based on the division of events into different time stages. Discovering fractal dimension’s temporal and spatial–temporal characteristics can provide technical references for mine disaster prevention. Full article