Search Results (20)

Tantalum carbide (TaC) is a highly refractory material with a melting point of 4153 K, making it attractive for applications requiring excellent hardness and thermal stability. In this study, we investigated the carburization behavior of high-purity tantalum metal powder synthesized by magnesium thermal reduction of Ta₂O₅, using activated carbon and graphite as carbon sources under high vacuum. Carburization was conducted at 1100–1400 °C for durations of 5–20 h. Carbon contents were analyzed via combustion analysis, and activation energies were calculated based on Arrhenius plots. The results showed that the activated carbon significantly enhanced carbon uptake compared to graphite due to its higher porosity and surface reactivity. The formation and transformation of carbide phases were confirmed via X-ray diffraction, revealing a progression from Ta to Ta₂C and eventually to single-phase TaC with increasing carbon content. Scanning electron microscopy (SEM) analysis showed that fine particles formed on the surface as carbon content increased, indicating local nucleation of TaC. Although the theoretical carbon content of stoichiometric TaC (6.22 wt.%) was not fully achieved, the near-theoretical lattice parameter (4.4547 Å) was approached. These findings suggest that activated carbon can serve as an effective carburizing agent for the synthesis of TaC under vacuum conditions. Full article

The integration of Silicon Carbide (SiC) nanoparticles into Laser Powder Bed Fusion (LB-PBF) Molybdenum (Mo) printing represents a significant advancement in refractory metal additive manufacturing. Our investigation examined how varying SiC nanoparticle sizes affect the microstructural and electrical properties of LB-PBF-printed molybdenum components while maintaining a 0.01 mass fraction of Mo. At an Linear Energy Densities (LED) of 1.8 J/mm, the addition of 80 nm SiC particles achieved a 46% reduction in porosity, while sheet resistance decreased by 6% at LED of 2.0 J/mm with 80 nm SiC particles. These performance improvements stem from several mechanisms: SiC particles serve as oxygen scavengers, facilitate secondary phase formation, and enhance laser absorption efficiency. Their dual role as sacrificial oxidizing agents and Mo disilicide phase promoters represents a novel approach to addressing microcracking and porosity in LB-PBF-printed Mo components. Through systematic investigation of particle size effects on both microscale and nanoscale properties, our findings suggest that optimized nanoparticle addition could become a universal strategy for enhancing LB-PBF processing of refractory metals, particularly in applications requiring enhanced mechanical and electrical performance. Full article

Titanium alloys are increasingly used in aeronautical applications, a sector that requires highly controlled materials. In particular, inclusion cleanliness is a necessary and mandatory condition for safe use in aeronautical components. During the production and processing of titanium alloys, inclusions are likely to appear, in particular high-density inclusions (HDIs) originate from refractory metals such as molybdenum or tungsten carbide. Plasma Arc Melting–Cold Hearth Remelting (PAMCHR) is one of the most effective recycling and refining process for titanium alloys. Firstly, this work reports the thermal modeling of the melting of raw materials in the melting crucible and a complete 3D numerical simulation of the thermo-hydrodynamic behavior of the metal flow in the PAMCHR furnace, based on the software Ansys-Fluent CFD V21.1. Simulation results are presented for a 100 kg/h melting test performed in a pilot furnace with a comparison between the measured and calculated pool profiles and residence time distributions that show satisfactory agreements. Additionally, a Lagrangian calculation of particle trajectories in the liquid metal pool is also performed and insemination of HDIs in the pilot furnace has been tested. Both numerical and experimental tests demonstrate the inclusion removal in the melting crucible. Full article

This study investigates the phase composition, microstructure, and their influence on the properties of Mo-W-C nanocomposite films deposited by dual-source magnetron sputtering. The synthesised films consist of metal carbide nanograins embedded in an amorphous carbon matrix. It has been found that nanograins are composed of the hexagonal β-(Mo₂ + W₂)C phase at a low carbon source power. An increase in the power results in the change in the structure of the carbide nanoparticles from a single-phase to a mixture of the β-(Mo₂ + W₂)C and NaCl-type α-(Mo + W)C_{(0.65≤k≤1)} solid-solution phases. The analysis of electrical properties demonstrates that the nanograin structure of the films favours the occurrence of hopping conductivity. The double-phase structure leads to a twofold increase in the relaxation time compared to the single-phase one. Films with both types of nanograin structures exhibit tunnelling conductance without the need for thermal activation. The average distance between the potential wells produced by the carbide nanograins in nanocomposite films is approximately 3.4 ± 0.2 nm. A study of tribomechanical properties showed that Mo-W-C films composed of a mixture of the β-(Mo₂ + W₂)C and α-(Mo + W)C_{(0.65≤k≤1)} phases have the highest hardness (19–22 GPa) and the lowest friction coefficient (0.15–0.24) and wear volume (0.00302–0.00381 mm²). Such a combination of electrical and tribomechanical properties demonstrates the suitability of Mo-W-C nanocomposite films for various micromechanical devices and power electronics. Full article

The growing demand for composite materials capable of enduring prolonged loads in high-temperature and aggressive environments presents pressing challenges for materials scientists. Ceramic materials composed of silicon carbide largely possess high mechanical strength at a relatively low density, even at elevated temperatures. However, they are inherently brittle in nature, leading to concerns about their ability to fracture. The primary objective of this study was to develop a novel technique for fabricating layered composite materials by incorporating SiC-based ceramics, refractory metals, and their silicides as integral constituents. These layered composites were produced through the liquid-phase siliconization method applied to metal–carbon blanks. Analysis of the microstructure of the resultant materials revealed that when a metal element interacts with molten silicon, it leads to the formation of a layer of metal silicide on the metal’s surface. Furthermore, three-point bending tests exhibited an enhancement in the bending strength of the layered composite in comparison to the base silicon carbide ceramics. Additionally, the samples demonstrated a quasi-plastic nature during the process of destruction. Full article

W-Re alloys are one of the most important refractory materials with excellent high-temperature performance that were developed to improve the brittleness of tungsten. In the present work, we firstly summarized the research progress on the preparation and strengthening methods of a W-Re alloy. Then, the strengthening mechanisms of the W-Re alloy were discussed, including the influence of Re, solid solution strengthening, second-phase reinforcement and fine-grain strengthening. The results showed that the softening effect of Re was mainly related to the transformation of the preferred slip plane and the introduction of additional d-valence electrons. Some transition elements and refractory metal elements effectively strengthened the W-Re alloy. Carbides can significantly enhance the high-temperature mechanical properties of W-Re alloys, and the reasons are twofold: one is the interaction between carbides and dislocations, and the other is the synergistic strengthening effect between carbides and Re. The objective of this work was to enhance the comprehension on W-Re alloys and provide future research directions for W-Re alloys. Full article

The increase in pollutants such as hazardous refractory contaminants, organic dyes, pharmaceuticals, and pesticides entering water resources on a large scale due to global population growth and industrialization has become a significant health concern worldwide. The two-dimensional (2D) MXene material is a new type of transition metal carbide or carbonitride material, which has demonstrated the capability to adsorb various heavy contaminants, particularly metals such as chromium, copper, lead, and mercury. In addition, MXenes have a tunable band gap (0.92–1.75 eV) and exhibit good thermal stability and considerable damage resistance, which means that they are well suited as adsorbents for waste removal. In this review article, MXene nanocomposites are introduced for the removal of pollutants from water. The idea of water remediation, the applications of MXene-based nanocomposites, and the effects on the degradation of water and wastewater contaminants are reviewed. Future trends in MXene-based nanocomposites for water treatment and environmental applications will also be discussed. Full article

Metal-oxide composites are commonly used in high temperature environments for their thermal stability and high melting points. Commonly employed with refractory oxides or carbides such as ZrC and HfC, these materials may be improved with the use of a low density, high melting point ceramic such as CeO₂. In this work, the consolidation of W-CeO₂ metal matrix composites in the high CeO₂ concentration regime is explored. The CeO₂ concentrations of 50, 33, and 25 wt.%, the CeO₂ particle size from nanometer to micrometer, and various hot isostatic pressing temperatures are investigated. Decreasing the CeO₂ concentration is observed to increase the composite density and increase the Vickers hardness. The CeO₂ oxidation state is observed to be a combination of Ce³⁺ and Ce⁴⁺, which is hypothesized to contribute to the porosity of the composites. The hardness of the metal-oxide composite can be improved more than 2.5 times compared to pure W processed by the same route. This work offers processing guidelines for further consolation of oxide-doped W composites. Full article

A new high-temperature method for the deposition of gas-tight silicon carbide protective coatings with low gas permeability has been developed. The free carbon atoms form during the high-temperature pyrolysis of hydrocarbon molecules. In turn, carbon reacts with molten silicon contained in the subsurface substrate layers and/or with silicon vapor. The source of silicon vapor serves the molten silicon in the heated zone of a reactor furnace. Such coatings effectively protect SiC-C-Si and SiC-C-MoSi₂ ceramics, carbon–carbon composite materials, structural graphite, and refractory metals and alloys from oxidation. The conducted tests show the high thermal oxidation and thermal shock stability of deposited protective coatings, as well as their good adhesion to the substrates. Full article

Nanomaterials are widely used in modern technologies due to their unique properties. Developing methods for their production is one of the most important scientific problems. In this review, the advantages of electrochemical methods for synthesis in molten salts of nanostructured coatings and nanomaterials for different applications were discussed. It was determined that the nanostructured Mo₂C coatings on a molybdenum substrate obtained by galvanostatic electrolysis have a superior catalytic activity for the water-gas shift reaction. The corrosion-resistant and wear-resistant coatings of refractory metal carbides on steels were synthesized by the method of currentless transfer. This method also was used for the production of composite carbon fiber/refractory metal carbide materials, which are efficient electrocatalysts for the decomposition of hydrogen peroxide. The possibility to synthesize GdB₆ nanorods and Si and TaO nanoneedles by potentiostatic electrolysis was shown. Full article

Metal matrix composites with a matrix of refractory metals (niobium, tungsten) and reinforcing nanodiamond particles were prepared for studying the possibility of decreasing the starting temperature of carbide synthesis. The size of primary nanodiamond particles was 4–6 nm, but they were combined in large-sized agglomerates. Mechanical alloying was used for producing the composites by crushing agglomerates and distributing nanodiamonds evenly in the metal matrix. The initial and fabricated materials were investigated by X-ray diffraction, differential scanning calorimetry, and transmission and scanning electron microscopy. Thermal processing leads to the reaction for carbide synthesis. Studies have found that the usage of carbon nanoparticles (nanodiamonds) as precursors for fabricating carbides of refractory metals leads to a dramatic decrease in the synthesis temperature in comparison with macro-precursors: lower than 200 °C for tungsten and lower than 350 °C for niobium. Full article

The effect of boron addition into Fe–28Al–5Si–X (X = -, 2Mo, or 2Ti) on the structure and high-temperature yield stress was investigated. Generally, the alloying of binary Fe₃Al-type iron aluminides by silicon significantly improves high-temperature mechanical properties by solid-solution strengthening. On the other hand, the workability and ductile properties at room or slightly elevated temperatures get worse with the increasing silicon content. Boron alloying together with titanium or molybdenum alloying is one of the ways to improve the workability of this type of alloy and, at the same time, ensure the formation of a sufficient amount of secondary phase particles required for effective strengthening. In this paper, the influence of 1 at. % of boron on high-temperature yield stress is evaluated in response to structural changes and compared with results obtained previously on the same type of alloy (Fe–28Al–5Si–2X, X= -, Mo, or Ti) but without boron alloying. It can be concluded that the network structure of borides of refractory metals formed due to boron alloying works more effectively for alloy hardening at higher temperatures than a mixture of silicides and carbides present in the boron-free alloy of the same composition. Full article

Aluminum Carbide (Al₄C₃) is a main source of corrosion problems in metal matrix composites as well as refractory products. Hydrolysis to methane happening at room temperature leads to various structural problems. As methods to quantify Al₄C₃ are scarce, this paper proposes a method to measure Al₄C₃ containing analyte powders in mg areas by combining a robust autoclave system with non-dispersive infrared (NDIR) process analytics. The method uses only water as reagent, making it easy and safe to handle. The used materials were characterized by thermogravimetric analysis coupled with fourier-transformation infrared detection (TGA-IR), LECO-C analysis, and X-ray diffraction (XRD) before and after autoclave treatment. 90–90.8% recovery of 100 mg Al₄C₃ with small standard deviations (<1% at n = 3) in 240, 205, and 165 min at 60, 70, and 80 °C, respectively, were achieved. XRD analysis showed the total conversion of Al₄C₃ to Bayerite (Al(OH)₃) and Boehmite (AlO(OH)) at 70 °C. Comparison with shrinking core models showed that the reaction is neither purely reaction nor purely ash diffusion controlled. The findings indicate possibilities for further acceleration of reaction speeds by increasing temperature. The 200 mL reactor volume of the autoclave enables the analysis of bigger sample sizes at temperatures above 100 °C by separating reaction and analysis procedure. This provides an extension to gas chromatographic methods for industrial quality control of bulk materials in rougher environments. Full article

A new class of two-dimensional nanomaterials, MXenes, which are carbides/nitrides/carbonitrides of transition and refractory metals, has been critically analyzed. Since the synthesis of the first family member in 2011 by Yury Gogotsi and colleagues, MXenes have quickly become attractive for a variety of research fields due to their exceptional properties. Despite the fact that this new family of 2D materials was discovered only about ten years ago, the number of scientific publications related to MXene almost doubles every year. Thus, in 2021 alone, more than 2000 papers are expected to be published, which indicates the relevance and prospects of MXenes. The current paper critically analyzes the structural features, properties, and methods of synthesis of MXenes based on recent available research data. We demonstrate the recent trends of MXene applications in various fields, such as environmental pollution removal and water desalination, energy storage and harvesting, quantum dots, sensors, electrodes, and optical devices. We focus on the most important medical applications: photo-thermal cancer therapy, diagnostics, and antibacterial treatment. The first results on obtaining and studying the structure of high-entropy MXenes are also presented. Full article

Vanadium carbide is known, for its hardness and other unique properties, as a refractory material. The synthesis of vanadium carbide is always associated with the utilization of expensive active metals, such as aluminum, calcium and magnesium, as a reducing agent to extract the vanadium metal from its corresponding oxide, followed by carbidization. The carbidization of reduced vanadium requires a complicated process and elevated temperature. Mechanical activation to synthesize vanadium carbide from its corresponding oxide and carbon source represents a promising, straightforward and less energy-intensive route. In the present study, vanadium carbide is synthesized by the carbothermic reduction of a mechanically activated mixture of V₂O₅ and carbon black as reducing agents without any additives. The reduction process is monitored by means of thermogravimetric analysis. The reduction products are characterized by X-ray diffraction and field emission scanning electron microscope. It is found that V₈C₇ with an average crystallite size of 88 nm can be synthesized from a V₂O₅-C mixture after milling for 15 h and further heating at 1050 °C for 1 h in an inert atmosphere. Full article