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Keywords = processed spent bleaching earth

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15 pages, 3635 KiB  
Article
Synergistic Removal of Hazardous Dyes Using a Clay/Carbon Composite Derived from Spent Bleaching Earth: Optimization Using Response Surface Methodology
by Freeman Madhau, Zhenjun Wu, Yahui Shi, Dongli Guo, Dongjin Wan, Shepherd Tichapondwa, Yangyang Wang, Bright Chisadza and Beibei Zhu
Processes 2025, 13(4), 1217; https://doi.org/10.3390/pr13041217 - 17 Apr 2025
Cited by 1 | Viewed by 537
Abstract
Industrial wastewater contains complex pollutants, including toxic dyes, necessitating effective and sustainable remediation strategies. Conventional treatment methods often struggle to remove multiple dyes simultaneously, underscoring the need for innovative adsorbents. This study investigated a clay/carbon composite (SBE/C (500 °C)) derived from spent bleaching [...] Read more.
Industrial wastewater contains complex pollutants, including toxic dyes, necessitating effective and sustainable remediation strategies. Conventional treatment methods often struggle to remove multiple dyes simultaneously, underscoring the need for innovative adsorbents. This study investigated a clay/carbon composite (SBE/C (500 °C)) derived from spent bleaching earth (SBE) via pyrolysis for the simultaneous removal of methylene blue (MB) and malachite green (MG) dyes. The pyrolysis process significantly enhanced the specific surface area of SBE, improving its adsorption capacity. Using the Box–Behnken design (BBD) and response surface methodology (RSM), we optimized key parameters (pH, contact time, and dosage) at 45 °C and an initial dye concentration of 20 mg/L. The developed quadratic model demonstrated high predictive accuracy, with experimental results closely aligning with predictions (R2 = 0.9983 for MB, 0.9955 for MG), along with strong adjusted (R2 = 0.9962 for MB, 0.9896 for MG) and predicted (R2 = 0.9811 for MB, 0.9275 for MG) values. Under optimal conditions, the maximum adsorption capacities reached 27.77 mg/g for MB and 27.38 mg/g for MG. These findings highlight the potential of SBE/C (500 °C) as a sustainable and cost-effective adsorbent for the simultaneous removal of MB and MG from wastewater, offering a promising solution for environmental remediation. Full article
(This article belongs to the Special Issue Advanced Wastewater Treatment Processes and Technologies)
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16 pages, 4756 KiB  
Article
Carbon Composite Derived from Spent Bleaching Earth for Rubbery Wastewater Treatment
by Nur Fatihah Binti Tamin, Yin Fong Yeong, Joni Agustian, Lilis Hermida and Lih Xuan Liew
J. Compos. Sci. 2025, 9(3), 126; https://doi.org/10.3390/jcs9030126 - 10 Mar 2025
Viewed by 1233
Abstract
The industrial production of palm oil generates substantial amounts of Spent Bleaching Earth (SBE), a waste byproduct from the bleaching process. In Malaysia and Indonesia, SBE is typically landfilled, causing environmental risks such as greenhouse gas emissions and contamination. Wastewater from the rubber [...] Read more.
The industrial production of palm oil generates substantial amounts of Spent Bleaching Earth (SBE), a waste byproduct from the bleaching process. In Malaysia and Indonesia, SBE is typically landfilled, causing environmental risks such as greenhouse gas emissions and contamination. Wastewater from the rubber industry also contains harmful pollutants that require effective treatment. This study proposes a sustainable solution by converting SBE into carbon composites (CCs) for treating rubber industry wastewater. Characterization of CCs using XRD, BET, FESEM, and FTIR revealed its porous structure, high surface area, and functional groups, contributing to excellent adsorption properties. Response Surface Methodology (RSM) optimized treatment conditions, determining 90.56 min of contact time and 0.75 g of adsorbent weight as optimal for maximum chemical oxygen demand (COD) and turbidity removal. Quadratic models showed R2 values of 0.8828 for COD removal and 0.8336 for turbidity reduction, with numerical optimization achieving 90.30% COD reduction and 49.02% turbidity removal. Verification experiments confirmed model reliability with minimal deviation (0.37%). These findings demonstrate the potential of SBE-derived CCs as an eco-friendly solution for environmental challenges in the palm oil and rubber industries. Full article
(This article belongs to the Section Carbon Composites)
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15 pages, 2024 KiB  
Article
A Novel Adsorbent of Attapulgite & Carbon Composites Derived from Spent Bleaching Earth for Synergistic Removal of Copper and Tetracycline in Water
by Yuxin Ke, Xiaoli Zhu, Shaocheng Si, Ting Zhang, Junqiang Wang and Ziye Zhang
Int. J. Environ. Res. Public Health 2023, 20(2), 1573; https://doi.org/10.3390/ijerph20021573 - 15 Jan 2023
Cited by 14 | Viewed by 2403
Abstract
Simultaneously eliminating tetracycline (TC) and copper (Cu-II) from wastewater was investigated by applying a novel adsorbent fabricated by transforming spent bleaching earth (SBE) into attapulgite & carbon composites (A&Cs). Pyrolysis temperature for A&Cs preparation exhibited a positive effect on Cu(II) adsorption, while the [...] Read more.
Simultaneously eliminating tetracycline (TC) and copper (Cu-II) from wastewater was investigated by applying a novel adsorbent fabricated by transforming spent bleaching earth (SBE) into attapulgite & carbon composites (A&Cs). Pyrolysis temperature for A&Cs preparation exhibited a positive effect on Cu(II) adsorption, while the AC500 possessed the greatest performance for TC remediation. Interestingly, a synergistic effect instead of competitive adsorption occurred between Cu(II) and TC under the combined binary system, as both TC and Cu(II) adsorption amount on A&C500 increased more than that in the single system, which could be mainly attributed to the bridge actions between the TC and Cu(II). In addition, hydrogen bonding, ᴨ-ᴨ EDA interaction, pore-filling and complexation exerted significant roles in the adsorption process of TC and Cu(II). In general, this study offered a new perspective on the regeneration of livestock and poultry industry wastewater polluted with antibiotics and heavy metals. Full article
(This article belongs to the Special Issue Soil Pollution Control and Remediation)
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18 pages, 5950 KiB  
Article
Effect of Activating Solution Modulus on the Synthesis of Sustainable Geopolymer Binders Using Spent Oil Bleaching Earths as Precursor
by P. Delgado-Plana, A. Rodríguez-Expósito, S. Bueno-Rodríguez, L. Pérez-Villarejo, D. M. Tobaldi, J. A. Labrincha and D. Eliche-Quesada
Sustainability 2021, 13(13), 7501; https://doi.org/10.3390/su13137501 - 5 Jul 2021
Cited by 7 | Viewed by 3153
Abstract
The valorization of spent oil bleaching earths (SOBE) is crucial for the protection of the environment and the reuse of resources. In this research, alkali-activated binders were manufactured at room temperature using SOBE as a precursor by varying the mass ratio between the [...] Read more.
The valorization of spent oil bleaching earths (SOBE) is crucial for the protection of the environment and the reuse of resources. In this research, alkali-activated binders were manufactured at room temperature using SOBE as a precursor by varying the mass ratio between the activating solutions of sodium silicate (Na2SiO3) and 6 M sodium hydroxide (NaOH) (activating solution modulus) (Na2SiO3/NaOH ratio = 1/1; 1/2; 1/3; 1/4) to investigate the influence on the technological properties of the materials. This process intends to evaluate the potential of SOBE, heat-treated at 550 °C (1 h), as a precursor of the reaction (source of aluminosilicates). Samples produced with higher amounts of sodium silicate developed a denser structure, with lower porosity and a higher amount of geopolymer gel. Maximum flexural (8.35 MPa) and compressive (28.4 MPa) strengths of samples cured at room temperature for 28 days were obtained with a Na2SiO3/NaOH mass ratio of 1/1. The study demonstrates that SOBE waste can be used as a precursor in the manufacture of geopolymer binders that show a good compromise between physical, mechanical and thermally insulating characteristics. Full article
(This article belongs to the Special Issue Innovations in Sustainable Materials and Construction Technologies)
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22 pages, 2264 KiB  
Article
Relation between Density and Compressive Strength of Foamed Concrete
by Rokiah Othman, Ramadhansyah Putra Jaya, Khairunisa Muthusamy, MohdArif Sulaiman, Youventharan Duraisamy, Mohd Mustafa Al Bakri Abdullah, Anna Przybył, Wojciech Sochacki, Tomasz Skrzypczak, Petrica Vizureanu and Andrei Victor Sandu
Materials 2021, 14(11), 2967; https://doi.org/10.3390/ma14112967 - 31 May 2021
Cited by 104 | Viewed by 7089
Abstract
This study aims to obtain the relationship between density and compressive strength of foamed concrete. Foamed concrete is a preferred building material due to the low density of its concrete. In foamed concrete, the compressive strength reduces with decreasing density. Generally, a denser [...] Read more.
This study aims to obtain the relationship between density and compressive strength of foamed concrete. Foamed concrete is a preferred building material due to the low density of its concrete. In foamed concrete, the compressive strength reduces with decreasing density. Generally, a denser foamed concrete produces higher compressive strength and lower volume of voids. In the present study, the tests were carried out in stages in order to investigate the effect of sand–cement ratio, water to cement ratio, foam dosage, and dilution ratio on workability, density, and compressive strength of the control foamed concrete specimen. Next, the test obtained the optimum content of processed spent bleaching earth (PSBE) as partial cement replacement in the foamed concrete. Based on the experimental results, the use of 1:1.5 cement to sand ratio for the mortar mix specified the best performance for density, workability, and 28-day compressive strength. Increasing the sand to cement ratio increased the density and compressive strength of the mortar specimen. In addition, in the production of control foamed concrete, increasing the foam dosage reduced the density and compressive strength of the control specimen. Similarly with the dilution ratio, the compressive strength of the control foamed concrete decreased with an increasing dilution ratio. The employment of PSBE significantly influenced the density and compressive strength of the foamed concrete. An increase in the percentage of PSBE reduced the density of the foamed concrete. The compressive strength of the foamed concrete that incorporated PSBE increased with increasing PSBE content up to 30% PSBE. In conclusion, the compressive strength of foamed concrete depends on its density. It was revealed that the use of 30% PSBE as a replacement for cement meets the desired density of 1600 kg/m3, with stability and consistency in workability, and it increases the compressive strength dramatically from 10 to 23 MPa as compared to the control specimen. Thus, it demonstrated that the positive effect of incorporation of PSBE in foamed concrete is linked to the pozzolanic effect whereby more calcium silicate hydrate (CSH) produces denser foamed concrete, which leads to higher strength, and it is less pore connected. In addition, the regression analysis shows strong correlation between density and compressive strength of the foamed concrete due to the R2 being closer to one. Thus, production of foamed concrete incorporating 30% PSBE might have potential for sustainable building materials. Full article
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16 pages, 4788 KiB  
Article
Image Analysis of Surface Porosity Mortar Containing Processed Spent Bleaching Earth
by Beng Wei Chong, Rokiah Othman, Ramadhansyah Putra Jaya, Doh Shu Ing, Xiaofeng Li, Mohd Haziman Wan Ibrahim, Mohd Mustafa Al Bakri Abdullah, Andrei Victor Sandu, Bartosz Płoszaj, Janusz Szmidla and Tomasz Stachowiak
Materials 2021, 14(7), 1658; https://doi.org/10.3390/ma14071658 - 28 Mar 2021
Cited by 14 | Viewed by 3232
Abstract
Image analysis techniques are gaining popularity in the studies of civil engineering materials. However, the current established image analysis methods often require advanced machinery and strict image acquisition procedures which may be challenging in actual construction practices. In this study, we develop a [...] Read more.
Image analysis techniques are gaining popularity in the studies of civil engineering materials. However, the current established image analysis methods often require advanced machinery and strict image acquisition procedures which may be challenging in actual construction practices. In this study, we develop a simplified image analysis technique that uses images with only a digital camera and does not have a strict image acquisition regime. Mortar with 10%, 20%, 30%, and 40% pozzolanic material as cement replacement are prepared for the study. The properties of mortar are evaluated with flow table test, compressive strength test, water absorption test, and surface porosity based on the proposed image analysis technique. The experimental results show that mortar specimens with 20% processed spent bleaching earth (PSBE) achieve the highest 28-day compressive strength and lowest water absorption. The quantified image analysis results show accurate representation of mortar quality with 20% PSBE mortar having the lowest porosity. The regression analysis found strong correlations between all experimental data and the compressive strength. Hence, the developed technique is verified to be feasible as supplementary mortar properties for the study of mortar with pozzolanic material. Full article
(This article belongs to the Special Issue Properties of Amorphous Materials and Nanomaterials)
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