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Keywords = precious Pt-doped porous structure

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15 pages, 4809 KiB  
Article
Recovery of Waste-Activated Carbon for Synthesizing High-Efficiency ORR Electrocatalyst
by Ziyu Tang, Haowen Li, Xiaojing Jia, Fawei Lin and Kai Li
Energies 2025, 18(7), 1666; https://doi.org/10.3390/en18071666 - 27 Mar 2025
Viewed by 362
Abstract
Activated carbon used to adsorb organic pollutants and heavy metals in wastewater is often used to prepare precursor materials to avoid re-polluting the environment. Non-precious metal and heteroatom co-doped electrocatalysts have emerged as promising alternatives to Pt-based catalysts due to their high catalytic [...] Read more.
Activated carbon used to adsorb organic pollutants and heavy metals in wastewater is often used to prepare precursor materials to avoid re-polluting the environment. Non-precious metal and heteroatom co-doped electrocatalysts have emerged as promising alternatives to Pt-based catalysts due to their high catalytic activity and remarkable stability. This has greatly developed the ORR process in the field of energy storage, which is restricted due to the high price of Pt-based catalysts. In this study, bamboo shavings were pre-activated to synthesize carbon materials, which were subsequently mixed with an oil phase to simulate “waste-activated carbon”. The results demonstrate that the modified waste-activated carbon exhibits a high specific surface area, a well-developed porous structure, and characteristic element doping, which collectively contribute to the effective construction of active sites. Furthermore, the material displays ORR electrocatalytic performance that surpasses that of commercial Pt/C catalysts. In this study, a high-performance ORR electrocatalyst was successfully synthesized through the retreatment of “waste-activated carbon”. Building on this achievement, this study offers a novel perspective and contributes to advancing research on the resource utilization and sustainable treatment of waste-activated carbon. Full article
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12 pages, 7050 KiB  
Article
ZIF67-ZIF8@MFC-Derived Co-Zn/NC Interconnected Frameworks Combined with Perfluorosulfonic Acid Polymer as a Highly Efficient and Stable Composite Electrocatalyst for Oxygen Reduction Reactions
by Hongjie Meng, Jingnan Song and Yongming Zhang
Polymers 2024, 16(4), 505; https://doi.org/10.3390/polym16040505 - 12 Feb 2024
Cited by 3 | Viewed by 2313
Abstract
The development of precious metal-free (M-N-C) catalysts for the oxygen reduction reaction (ORR) is considered crucial for reducing fuel cell costs. Herein, Co-Zn/NC interconnected frameworks with uniformly dispersed Co nanoparticles and graphitic carbon are designed and successfully synthesized through the in situ growth [...] Read more.
The development of precious metal-free (M-N-C) catalysts for the oxygen reduction reaction (ORR) is considered crucial for reducing fuel cell costs. Herein, Co-Zn/NC interconnected frameworks with uniformly dispersed Co nanoparticles and graphitic carbon are designed and successfully synthesized through the in situ growth of zeolitic imidazolate frameworks (ZIF67 and ZIF8) along with biomass nano-microfibrillar cellulose (MFC), followed by pyrolysis. A Co-Zn/NC composite is prepared by combining Co-Zn/NC with a perfluorosulfonic acid polymer. The Co-Zn/NC composite catalyst exhibits excellent ORR catalytic activity (E0 = 0.974 V vs. RHE, E1/2 = 0.858 V vs. RHE) and good long-term durability, with 90% current retention after 10000s, surpassing that of commercial Pt/C in alkaline media. The hierarchical porous structure, coupled with the uniform distribution of Co nanoparticles and nitrogen doping, contributes to superior electrocatalytic performance, while the interconnected frameworks and graphitic carbon ensure good stability. Additionally, the Co-Zn/NC composite demonstrates promising applications in acidic media. This strategy offers significant guidance to develop advanced non-precious metal carbon-based catalysts for highly efficient and stable ORR. Full article
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12 pages, 3327 KiB  
Article
Metal–Organic Framework-Derived Mn/Ni Dual-Metal Single-Atom Catalyst for Efficient Oxygen Reduction Reaction
by Zewen Sun, Siyuan Zhang, Bo Zheng, Yue Zhou, Wenshu Chen, Rui Liu, Guangxiang Liu and Leiming Lang
Inorganics 2023, 11(3), 101; https://doi.org/10.3390/inorganics11030101 - 28 Feb 2023
Cited by 2 | Viewed by 3036
Abstract
Non-precious-metal-based oxygen reduction reaction (ORR) catalysts hold great prospects for rechargeable metal–air batteries and reversible electrolyzer/fuel cell systems. Among the various earth-abundant and noble-metal-free catalysts, Mn- and Ni-based single-atom catalysts (SACs) are attracting attention for ORRs. Herein, we designed a facile and efficient [...] Read more.
Non-precious-metal-based oxygen reduction reaction (ORR) catalysts hold great prospects for rechargeable metal–air batteries and reversible electrolyzer/fuel cell systems. Among the various earth-abundant and noble-metal-free catalysts, Mn- and Ni-based single-atom catalysts (SACs) are attracting attention for ORRs. Herein, we designed a facile and efficient strategy to obtain Mn/Ni dual-metal single-atom catalysts, in which atomic Mn and Ni sites were dispersed on nitrogen-doped porous carbon. The optimized Mn/Ni catalysts showed excellent ORR electrocatalytic performance with a half-wave potential of 0.803 V, comparable to that of commercial Pt/C catalysts. Meanwhile, the electron transfer number was determined to be 3.9, indicating a good four-electron reaction process. The excellent electrocatalytic performance was attributed to the N-doped porous carbon structure with a large specific surface area, which afforded abundant active sites to anchor the single Mn and Ni atoms. Full article
(This article belongs to the Special Issue From Nanocatalysts to Single-Atom Catalysts)
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29 pages, 5653 KiB  
Review
Metal–Organic Frameworks (MOFs) Derived Materials Used in Zn–Air Battery
by Dongmei Song, Changgang Hu, Zijian Gao, Bo Yang, Qingxia Li, Xinxing Zhan, Xin Tong and Juan Tian
Materials 2022, 15(17), 5837; https://doi.org/10.3390/ma15175837 - 24 Aug 2022
Cited by 24 | Viewed by 4811
Abstract
It is necessary to develop new energy technologies because of serious environmental problems. As one of the most promising electrochemical energy conversion and storage devices, the Zn–air battery has attracted extensive research in recent years due to the advantages of abundant resources, low [...] Read more.
It is necessary to develop new energy technologies because of serious environmental problems. As one of the most promising electrochemical energy conversion and storage devices, the Zn–air battery has attracted extensive research in recent years due to the advantages of abundant resources, low price, high energy density, and high reduction potential. However, the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) of Zn–air battery during discharge and charge have complicated multi-electron transfer processes with slow reaction kinetics. It is important to develop efficient and stable oxygen electrocatalysts. At present, single-function catalysts such as Pt/C, RuO2, and IrO2 are regarded as the benchmark catalysts for ORR and OER, respectively. However, the large-scale application of Zn–air battery is limited by the few sources of the precious metal catalysts, as well as their high costs, and poor long-term stability. Therefore, designing bifunctional electrocatalysts with excellent activity and stability using resource-rich non-noble metals is the key to improving ORR/OER reaction kinetics and promoting the commercial application of the Zn–air battery. Metal–organic framework (MOF) is a kind of porous crystal material composed of metal ions/clusters connected by organic ligands, which has the characteristics of adjustable porosity, highly ordered pore structure, low crystal density, and large specific surface area. MOFs and their derivatives show remarkable performance in promoting oxygen reaction, and are a promising candidate material for oxygen electrocatalysts. Herein, this review summarizes the latest progress in advanced MOF-derived materials such as oxygen electrocatalysts in a Zn–air battery. Firstly, the composition and working principle of the Zn–air battery are introduced. Then, the related reaction mechanism of ORR/OER is briefly described. After that, the latest developments in ORR/OER electrocatalysts for Zn–air batteries are introduced in detail from two aspects: (i) non-precious metal catalysts (NPMC) derived from MOF materials, including single transition metals and bimetallic catalysts with Co, Fe, Mn, Cu, etc.; (ii) metal-free catalysts derived from MOF materials, including heteroatom-doped MOF materials and MOF/graphene oxide (GO) composite materials. At the end of the paper, we also put forward the challenges and prospects of designing bifunctional oxygen electrocatalysts with high activity and stability derived from MOF materials for Zn–air battery. Full article
(This article belongs to the Special Issue Nanostructured Materials for Energy Applications)
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15 pages, 3852 KiB  
Article
Nanofiber-Based Oxygen Reduction Electrocatalysts with Improved Mass Transfer Kinetics in a Meso-Porous Structure and Enhanced Reaction Kinetics by Confined Fe and Fe3C Particles for Anion-Exchange Membrane Fuel Cells
by Wenzhe Luo, Longsheng Cao, Ming Hou, Liang He, Yawen Zhou, Feng Xie and Zhigang Shao
Energies 2022, 15(11), 4029; https://doi.org/10.3390/en15114029 - 30 May 2022
Cited by 2 | Viewed by 2225
Abstract
The development of high-performance nonprecious metal catalysts for oxygen reduction reactions is critical for the commercialization of fuel cells. In this paper, we report a non-precious catalyst with high-performance, in which Fe and Fe3C is embedded in nitrogen-doped carbon nanofibers (MIL-N-CNFs) [...] Read more.
The development of high-performance nonprecious metal catalysts for oxygen reduction reactions is critical for the commercialization of fuel cells. In this paper, we report a non-precious catalyst with high-performance, in which Fe and Fe3C is embedded in nitrogen-doped carbon nanofibers (MIL-N-CNFs) by co-electrospinning Fe-MIL and polyacrylonitrile (PAN) and pyrolyzing. The mass ratio of Fe-MIL to PAN in the precursors and the pyrolysis temperature were optimized to be 1.5 and treated at 800 °C, respectively. The optimized catalyst exhibited an onset potential of 0.950 V and a half-wave potential of 0.830 V in alkaline electrolytes, thanks to the improved mass transfer kinetics in a meso-porous structure and enhanced reaction kinetics by confined Fe and Fe3C particles. Additionally, the optimized catalyst showed a better methanol tolerance than the commercial 20 wt.% Pt/C, indicating a potential application in direct methanol fuel cells. Serving as the cathode in CCM, the anion-exchange membrane fuel cell reaches a power density of 192 mW cm−2 at 428 mA cm−2 and 80 °C. Full article
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11 pages, 5166 KiB  
Article
Nanostructure Engineering of Metal–Organic Derived Frameworks: Cobalt Phosphide Embedded in Carbon Nanotubes as an Efficient ORR Catalyst
by Syed Shoaib Ahmad Shah, Tayyaba Najam, Costas Molochas, Muhammad Altaf Nazir, Angeliki Brouzgou, Muhammad Sufyan Javed, Aziz ur Rehman and Panagiotis Tsiakaras
Molecules 2021, 26(21), 6672; https://doi.org/10.3390/molecules26216672 - 4 Nov 2021
Cited by 36 | Viewed by 3935
Abstract
Heteroatom doping is considered an efficient strategy when tuning the electronic and structural modulation of catalysts to achieve improved performance towards renewable energy applications. Herein, we synthesized a series of carbon-based hierarchical nanostructures through the controlled pyrolysis of Co-MOF (metal organic framework) precursors [...] Read more.
Heteroatom doping is considered an efficient strategy when tuning the electronic and structural modulation of catalysts to achieve improved performance towards renewable energy applications. Herein, we synthesized a series of carbon-based hierarchical nanostructures through the controlled pyrolysis of Co-MOF (metal organic framework) precursors followed by in situ phosphidation. Two kinds of catalysts were prepared: metal nanoparticles embedded in carbon nanotubes, and metal nanoparticles dispersed on the carbon surface. The results proved that the metal nanoparticles embedded in carbon nanotubes exhibit enhanced ORR electrocatalytic performance, owed to the enriched catalytic sites and the mass transfer facilitating channels provided by the hierarchical porous structure of the carbon nanotubes. Furthermore, the phosphidation of the metal nanoparticles embedded in carbon nanotubes (P-Co-CNTs) increases the surface area and porosity, resulting in faster electron transfer, greater conductivity, and lower charge transfer resistance towards ORR pathways. The P-Co-CNT catalyst shows a half-wave potential of 0.887 V, a Tafel slope of 67 mV dec−1, and robust stability, which are comparatively better than the precious metal catalyst (Pt/C). Conclusively, this study delivers a novel path for designing multiple crystal phases with improved catalytic performance for energy devices. Full article
(This article belongs to the Special Issue Electrochemical Applications of Carbon-Based Nanomaterials)
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18 pages, 4869 KiB  
Article
A Highly Sensitive and Selective ppb-Level Acetone Sensor Based on a Pt-Doped 3D Porous SnO2 Hierarchical Structure
by Wenjing Quan, Xuefeng Hu, Xinjie Min, Junwen Qiu, Renbing Tian, Peng Ji, Weiwei Qin, Haixin Wang, Ting Pan, Suishi Cheng, Xiaoqiang Chen, Wei Zhang, Xiaoru Wang and Hua Zheng
Sensors 2020, 20(4), 1150; https://doi.org/10.3390/s20041150 - 19 Feb 2020
Cited by 36 | Viewed by 5167
Abstract
In view of the low sensitivity, high operating temperature and poor selectivity of acetone measurements, in this paper much effort has been paid to improve the performance of acetone sensors from three aspects: increasing the surface area of the material, improving the surface [...] Read more.
In view of the low sensitivity, high operating temperature and poor selectivity of acetone measurements, in this paper much effort has been paid to improve the performance of acetone sensors from three aspects: increasing the surface area of the material, improving the surface activity and enhancing gas diffusion. A hierarchical flower-like Pt-doped (1 wt %) 3D porous SnO2 (3DPS) material was synthesized by a one-step hydrothermal method. The micropores of the material were constructed by subsequent annealing. The results of the experiments show that the 3DPS-based sensor's response is strongly dependent on temperature, exhibiting a mountain-like response curve. The maximum sensor sensitivity (Ra/Rg) was found to be as high as 505.7 at a heating temperature of 153 °C and with an exposure to 100 ppm acetone. Additionally, at 153 °C, the sensor still had a response of 2.1 when exposed to 50 ppb acetone gas. The 3DPS-based sensor also has an excellent selectivity for acetone detection. The high sensitivity can be explained by the increase in the specific surface area brought about by the hierarchical flower-like structure, the enhanced surface activity of the noble metal nanoparticles, and the rapid diffusion of free-gas and adsorbed gas molecules caused by the multiple channels of the microporous structure. Full article
(This article belongs to the Special Issue Nanoparticles-Based Gas Sensors)
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23 pages, 5946 KiB  
Review
Three-Dimensional Heteroatom-Doped Nanocarbon for Metal-Free Oxygen Reduction Electrocatalysis: A Review
by Dongbin Xiong, Xifei Li, Linlin Fan and Zhimin Bai
Catalysts 2018, 8(8), 301; https://doi.org/10.3390/catal8080301 - 27 Jul 2018
Cited by 35 | Viewed by 6107
Abstract
The oxygen reduction reaction (ORR) at the cathode is a fundamental process and functions a pivotal role in fuel cells and metal–air batteries. However, the electrochemical performance of these technologies has been still challenged by the high cost, scarcity, and insufficient durability of [...] Read more.
The oxygen reduction reaction (ORR) at the cathode is a fundamental process and functions a pivotal role in fuel cells and metal–air batteries. However, the electrochemical performance of these technologies has been still challenged by the high cost, scarcity, and insufficient durability of the traditional Pt-based ORR electrocatalysts. Heteroatom-doped nanocarbon electrocatalysts with competitive activity, enhanced durability, and acceptable cost, have recently attracted increasing interest and hold great promise as substitute for precious-metal catalysts (e.g., Pt and Pt-based materials). More importantly, three-dimensional (3D) porous architecture appears to be necessary for achieving high catalytic ORR activity by providing high specific surface areas with more exposed active sites and large pore volumes for efficient mass transport of reactants to the electrocatalysts. In this review, recent progress on the design, fabrication, and performance of 3D heteroatom-doped nanocarbon catalysts is summarized, aiming to elucidate the effects of heteroatom doping and 3D structure on the ORR performance of nanocarbon catalysts, thus promoting the design of highly active nanocarbon-based ORR electrocatalysts. Full article
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22 pages, 1691 KiB  
Review
Non-Precious Electrocatalysts for Oxygen Reduction Reaction in Alkaline Media: Latest Achievements on Novel Carbon Materials
by Angeliki Brouzgou, Shuqin Song, Zhen-Xing Liang and Panagiotis Tsiakaras
Catalysts 2016, 6(10), 159; https://doi.org/10.3390/catal6100159 - 19 Oct 2016
Cited by 51 | Viewed by 8615
Abstract
Low temperature fuel cells (LTFCs) are considered as clean energy conversion systems and expected to help address our society energy and environmental problems. Up-to-date, oxygen reduction reaction (ORR) is one of the main hindering factors for the commercialization of LTFCs, because of its [...] Read more.
Low temperature fuel cells (LTFCs) are considered as clean energy conversion systems and expected to help address our society energy and environmental problems. Up-to-date, oxygen reduction reaction (ORR) is one of the main hindering factors for the commercialization of LTFCs, because of its slow kinetics and high overpotential, causing major voltage loss and short-term stability. To provide enhanced activity and minimize loss, precious metal catalysts (containing expensive and scarcely available platinum) are used in abundance as cathode materials. Moreover, research is devoted to reduce the cost associated with Pt based cathode catalysts, by identifying and developing Pt-free alternatives. However, so far none of them has provided acceptable performance and durability with respect to Pt electrocatalysts. By adopting new preparation strategies and by enhancing and exploiting synergetic and multifunctional effects, some elements such as transition metals supported on highly porous carbons have exhibited reasonable electrocatalytic activity. This review mainly focuses on the very recent progress of novel carbon based materials for ORR, including: (i) development of three-dimensional structures; (ii) synthesis of novel hybrid (metal oxide-nitrogen-carbon) electrocatalysts; (iii) use of alternative raw precursors characterized from three-dimensional structure; and (iv) the co-doping methods adoption for novel metal-nitrogen-doped-carbon electrocatalysts. Among the examined materials, reduced graphene oxide-based hybrid electrocatalysts exhibit both excellent activity and long term stability. Full article
(This article belongs to the Special Issue Catalysis for Low Temperature Fuel Cells)
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