Search Results (1,245)

Natural lacquer, a bio-based polymer derived from Toxicodendron vernicifluum, has attracted renewed scientific interest as a sustainable coating material with exceptional mechanical durability, chemical resistance, and aesthetic qualities. This review synthesizes current knowledge on the chemical composition, enzymatic curing mechanisms, and structure–property relationships of lacquer-based polymer systems, with particular focus on recent advances in functional modification and processing technology. Key findings indicate that laccase-catalyzed oxidative polymerization, operating optimally at pH 6.0–7.5 and 20–30 °C, governs the formation of a highly cross-linked urushiol network whose properties are fundamentally determined by side-chain unsaturation and emulsion stability. Mechanistic analysis reveals that polyurethane hybridization improves weathering resistance by introducing flexible aliphatic segments and additional hydrogen-bonding cross-links, while graphene oxide incorporation enhances anticorrosion performance through a physical barrier mechanism that prolongs ionic diffusion pathways. UV-curable LPEA derivatives achieve an 83% reduction in curing time relative to ambient-cured lacquer, enabling integration with industrial spray-coating lines. Despite these advances, several critical limitations remain inadequately resolved. Allergen reduction strategies have not yet achieved sufficient quantitative efficiency for large-scale commercial deployment, and the long-term stability of nanocomposite lacquer films under sustained UV exposure and hydrothermal conditions is not well established. Furthermore, most high-performance modification systems reported in the literature are demonstrated only on laboratory scale, with scalability, substrate compatibility, and lifecycle performance remaining largely unvalidated. The review identifies the absence of standardized performance evaluation protocols and the fragmentation of structure–property data across studies as key barriers to systematic progress, and proposes that future work prioritize the development of integrated processing–modification–performance frameworks to guide the rational design of next-generation lacquer-based functional materials. Full article

Machine learning (ML)-assisted design of epsilon-negative polymer nanocomposites requires a clear connection between experimentally controllable synthesis parameters, core–shell nanoparticle geometry, and the resulting effective optical response. The targeted optical response is unusual because the polymer film is predicted to exhibit near-zero or negative real effective permittivity in selected visible spectrum regions, arising from Ag core plasmonic polarizability, SiO₂-mediated dielectric spacing, nanoparticle filling factor, and effective medium coupling rather than from the intrinsic polymer matrix. In this study, a two-stage ML-assisted synthesis-to-optics framework is developed for Ag@SiO₂ core–shell nanoparticle/polymer composite films intended for visible spectrum effective permittivity screening. In the first stage, Stöber synthesis parameters, including water volume, ethanol volume, TEOS content, catalyst volume, reaction time, Ag nanoparticle size, and Ag nanoparticle concentration, were used to predict SiO₂ shell thickness. In the second stage, Ag core size, SiO₂ shell thickness, wavelength, and nanoparticle filling factor were used to screen the real effective permittivity of Ag@SiO₂/polymer nanocomposites within an effective medium design space. Using a duplicate-aware validation workflow, Gradient Boosting provided the strongest held-out test performance for shell thickness prediction, with a test R² of 0.8997, MAE of 7.1822 nm, RMSE of 8.8344 nm, and cross-validation R² of 0.5371 ± 0.4648. The relatively large cross-validation variability indicates that the model is useful for interpolation-based synthesis screening but should not be interpreted as fully robust across heterogeneous literature-derived data. For the optical response task, the highest held-out test performance was obtained by a Decision Tree model (test R² = 0.7586), but cross-validation results were unstable, indicating that the epsilon model should be interpreted as a design space screening tool rather than a generalizable predictor. Design window analysis identified candidate negative effective permittivity regions primarily at 400 nm and high nanoparticle filling factor, with predicted $\mathrm{R}\mathrm{e}\left({\epsilon }_{\mathrm{e}\mathrm{f}\mathrm{f}}\right)$ values ranging from −5.4229 to −0.2086 across selected windows. The main contribution of this work is the treatment of SiO₂ shell thickness as a bridge variable between Stöber-derived synthesis control and effective permittivity screening. Experimental validation remains necessary to confirm the predicted design windows, particularly because shell uniformity, Ag core polydispersity, nanoparticle aggregation, polymer dispersion, high-filling-factor feasibility, and effective medium validity can strongly influence the measured optical response. Full article

The increasing demand for high-performance and multifunctional polymer materials has driven interest in improving the mechanical properties of polymer components produced through additive manufacturing. This study aims to systematically investigate and comparatively evaluate the effects of low-content nanofiller incorporation on the structural, thermal, and mechanical performance of PLA-based materials produced via fused deposition modeling (FDM), with a focus on identifying filler-dependent behavior under different loading conditions. In this study, polylactic acid (PLA) composites reinforced with 0.5 wt.% graphene (Gr) and 0.5 wt.% silver (Ag) nanoparticles, added separately, were produced using fused deposition modeling (FDM) and comparatively investigated. Each nanofiller was incorporated individually into PLA-based filaments, and standard test specimens were fabricated via 3D printing. Structural, thermal, and mechanical properties were evaluated using tensile, compressive, and three-point bending tests, along with SEM, EDS, XRD, FTIR, DSC, and TGA analyses. The results showed that pure PLA exhibited typical brittle behavior and a single-stage thermal degradation profile. The tensile strength of pure PLA was 41.93 MPa, and the flexural strength was 70.76 MPa. The addition of 0.5 wt.% graphene led to noticeable improvements, particularly in flexural properties, while only a minimal (almost negligible) increase was observed in tensile strength, with tensile strength increasing to 42.24 MPa (+0.74%) and flexural strength increasing to 110.78 MPa (+56.6%). In contrast, 0.5 wt.% Ag exhibited mixed and load-dependent mechanical behavior, with slight improvements in flexural strength but reductions in tensile and compressive properties, where tensile strength decreased to 22.13 MPa (−47.2%) while flexural strength increased to 112.06 MPa (+58.3%). Structural and thermal analyses indicated that both nanofillers did not significantly alter the PLA matrix chemically, while contributing to controlled changes in material properties primarily through physical interactions. The novelty of this work lies in the comparative evaluation of graphene and silver nanoparticle reinforcement at a fixed low loading level within FDM-processed PLA, combined with a comprehensive and correlated analysis of mechanical, structural, and thermal behavior on the same specimen sets, enabling a clearer understanding of filler-dependent performance mechanisms in additively manufactured nanocomposites. Overall, it was concluded that low-rate nanofiller additions, when properly dispersed, may lead to selective improvements in the performance of PLA-based composites depending on filler type and loading mode, and show potential for advanced engineering applications such as lightweight structural components, functional sensors, and additive-manufactured parts requiring tailored mechanical performance and multifunctionality. Full article

Hybrid conductive materials have attracted increasing attention due to their combined electrical conductivity, mechanical flexibility, and sustainability. In this work, new hybrid materials based on polyaniline (PANI)-wrapped multi-walled carbon nanotubes (MWCNTs) and microfibrous cellulosic substrates were developed and assessed for photocatalytic degradation of a model dye pollutant. First, in situ oxidative polymerization of aniline in formic acid (FA) was conducted in the presence of MWCNTs to afford stable dispersions of carboxylated polyaniline-wrapped carbon nanotubes (c-PANI/MWCNTs). Next, the dispersions were used for affordable impregnation of microfibrous cellulosic filter paper. The influence of the initiator type—potassium peroxodisulfate (KPS) and hydrogen peroxide—on polymer–nanotube interactions, stabilization and surface deposition was emphasized. The structural, surface, morphological and thermal properties of the obtained dispersions and cellulose nanocomposites were systematically investigated using Fourier-transform infrared spectroscopy, X-ray photoelectron spectroscopy, Raman spectroscopy, scanning electron microscopy, energy-dispersive X-ray spectroscopy and thermal gravimetric analysis. The results revealed strong interfacial interactions between c-PANI and the pristine MWCNTs, resulting in improved dispersion stability and effective and even surface deposition of the conductive c-PANI/MWCNT hybrids into the cellulose fiber mesh. The photocatalytic degradation of 5 ppm methylene blue (MB) dye in the presence of the developed nanocomposite materials under UV-A illumination was studied. The results showed that the c-PANI@MWCNT-impregnated cellulose substrates exhibited enhanced photocatalytic ability (up to 83% degree of degradation of MB dye) in comparison with the pure c-PANI. Full article

Polymeric materials face serious fire-safety challenges in construction, electrical and electronic devices, and aerospace because of their high heat release, melt-dripping tendency, and severe smoke and toxic emissions during burning. This review systematically summarizes the roles of nanofillers in the fire safety of polymer nanocomposites across three interconnected levels: functional mechanisms, regulatory factors, and macroscopic fire behavior. It focuses on four main mechanisms, namely physical barriers, catalytic charring, free-radical scavenging, and rheological network reconstruction, and further discusses how filler geometry, loading level, interfacial compatibility, dispersion state, and spatial orientation regulate fire-safety performance. By linking these factors to time to ignition, thermal stability, heat release, flame spread, and smoke emission and toxicity, the review clarifies the intrinsic structure–mechanism–property relationships. Current studies indicate that the fire-safety improvements provided by nanofillers do not arise from any single effect, but from their coupled regulation of heat transfer, mass transfer, radical reactions, and high-temperature rheology throughout thermal degradation, ignition, heat release, flame spread, and smoke and toxic-gas emission. Remaining challenges include the lack of unified evaluation criteria, limited in situ mechanistic evidence, and insufficient application-oriented rational design. Future work should establish verifiable, comparable, and predictive structure–mechanism–property relationships for polymer nanocomposites. Full article

Raw lacquer, a natural polymer derived from the bast of lacquer trees (Toxicodendron vernicifluum), is renowned as the “King of Coatings” due to its exceptional film-forming properties, abrasion resistance, corrosion resistance, and biocompatibility. However, its inherent limitations—including stringent drying conditions, slow curing rates, deep coloration, and difficult application—have severely restricted its modernization and widespread adoption. This review systematically summarizes recent research advances in the modification and application of raw lacquer, focusing on four major modification strategies: (1) Nanocomposite modification—incorporating functional nanofillers such as Al₂O₃, cellulose nanofibrils (CNF), polydopamine (PDA) melanin-like nanoparticles, and SiO₂ to significantly enhance film hardness, compactness, UV-aging resistance, and drying kinetics. (2) Chemical structure modification—employing molecular design strategies including aminoanthraquinone grafting, tung oil blending, water-based emulsification, and terpene/allyl group functionalization to improve hydrophobicity, flexibility, fast-drying properties, and achieve dual photo/oxygen curing. (3) Biomass synergistic composites—utilizing natural polymers such as chitosan and lignin, along with bio-inspired adhesion mechanisms (e.g., PDA), to confer advanced functionalities including antibacterial and antifouling properties. (4) Curing behavior regulation—precisely controlling drying kinetics through inorganic salt ion microenvironment engineering, nonionic surfactants, and salicylaldehyde Schiff base-based driers. Building upon these foundations, this review further expands on the emerging high-value applications of modified lacquer in preventive conservation of cultural heritage, advanced functional coatings (anti-corrosion, super-hydrophobicity, flame retardancy), biomedical materials (hemostasis, antibacterial activity, drug-controlled release, water treatment adsorption), and intelligent responsive flexible electronics. Finally, addressing challenges including weak fundamental research, bottlenecks in green industrialization, and lack of standardization, future development directions are proposed encompassing interdisciplinary innovation, sustainable modification strategies, integration of multifunctional intelligent systems, and big data-driven research paradigms, aiming to provide theoretical guidance and technical references for the high-value utilization and modernization of lacquer resources. Full article

The increasing global frequency of harmful cyanobacterial blooms (CyanoHABs), driven by nutrient enrichment and climate change, poses a severe threat to aquatic ecosystems and public health. This study evaluates the effectiveness of novel clay–polymer nanocomposites (CPCs) that combine the charge-neutralizing capabilities of polydiallyldimethylammonium chloride (polyDADMAC) with the high clay mineral density (kaolinite and sepiolite) for rapid removal of toxic cyanobacteria from water. Laboratory experiments were performed using Microcystis aeruginosa, Aphanizomenon ovalisporum, and Chlorella sp., with treatment doses determined by particle charge detector (PCD) measurements to identify the “nominal dose” required for full charge neutralization. Results show that clay–polymer nanocomposites achieve over 95% removal of turbidity and chlorophyll in M. aeruginosa at doses significantly lower (15–20%) than the calculated nominal dose, likely due to specific physical bridging interactions with the cyanobacteria’s external exopolysaccharide fibers. In contrast, A. ovalisporum and Chlorella sp. required doses closer to full charge neutralization for optimal removal. Among the materials tested, kaolinite-based nanocomposites (DKG24) showed slightly superior, more stable performance than sepiolite-based nanocomposites. Notably, application at or above the nominal dose was associated with increased soluble microcystin levels, suggesting that excessive polymer concentrations may compromise cell integrity and lead to toxin leakage. These findings suggest that engineered nanocomposites offer highly efficient, scalable technology for CyanoHAB management, provided that operational doses are carefully optimized to maximize biomass removal while minimizing toxin release. Full article

Zeolite-based composite nanomaterials represent a versatile and mechanistically rich platform for the removal of organic micropollutants (OMPs)—including pharmaceuticals, endocrine-disrupting compounds, pesticides, and per- and polyfluoroalkyl substances (PFAS)—from contaminated water systems. Although pristine zeolite frameworks provide well-defined microporous architectures, tunable Si/Al ratios, and ion-exchange capacity, their intrinsic hydrophilicity restricts interaction diversity and limits performance toward the structurally heterogeneous OMPs prevalent in real aquatic environments. Composite integration with carbonaceous nanophases, functional polymers and surfactants, and catalytically active metal oxide nanoparticles substantially extends this interaction repertoire, yielding multifunctional materials whose adsorption performance exceeds that of the individual components. Drawing on a systematic survey of peer-reviewed literature published between 2016 and 2026, this review develops a mechanism-oriented, structure–property–performance framework examining five dominant adsorption mechanisms—electrostatic attraction, π–π stacking, hydrogen bonding, hydrophobic partitioning, and micropore confinement—in relation to composite nanoarchitecture, surface chemistry, and structural parameters. The modulating influence of realistic water matrix conditions on adsorption efficiency is critically assessed, alongside challenges of regeneration, long-term stability, metal leaching, and the persistent gap between laboratory-scale synthesis and scalable deployment. Priority research directions are identified, including standardized performance evaluation under environmentally representative conditions and rational design of hierarchical multifunctional nanocomposites from earth-abundant and waste-derived precursors. Full article

(1) Background: The development of advanced dental biomaterials has significantly improved restorative dentistry, shifting the focus from purely mechanical restoration toward materials capable of interacting biologically with oral tissues. Modern restorative materials are expected to demonstrate high biocompatibility, adequate mechanical properties, and potential bioactivity that may support tissue preservation and long-term clinical performance. This review aims to analyze recent advances in next-generation dental restorative materials and to evaluate their biological compatibility and potential clinical relevance. (2) Methods: A narrative literature review was conducted using major scientific databases, including PubMed, Scopus, and Web of Science, focusing on studies addressing advanced polymer-based composites, bioactive restorative materials, dental ceramics, computer-aided design and computer-aided manufacturing (CAD–CAM) restorative systems, and nanostructured biomaterials used in restorative dentistry. Relevant studies published in recent years were analyzed with respect to material composition, biological response, and reported clinical performance. (3) Results: The reviewed literature indicates that modern dental biomaterials, including nanocomposites, bioactive glass-containing materials, calcium silicate–based systems, and hybrid ceramic materials, show improved mechanical stability, enhanced remineralization potential, and reduced bacterial adhesion compared with traditional restorative materials. Advances in nanotechnology and material engineering have also contributed to the development of antimicrobial and bioactive restorative systems. (4) Conclusions: Next-generation dental restorative materials demonstrate promising characteristics that may improve clinical outcomes and biological integration in restorative dentistry; however, further long-term clinical investigations are required to fully confirm their safety, durability, and long-term effectiveness. Full article

Biodegradable materials offer promising alternatives to petroleum-based polymers. This study investigates poly(ε-caprolactone) (PCL) and poly(lactic acid) (PLA) nanocomposites reinforced with 1, 3 and 5 wt.% cellulose nanocrystals (CNCs) extracted from sugarcane bagasse via melt blending. The thermal, structural, morphological and biodegradation properties were evaluated using differential scanning calorimetry (DSC), scanning electron microscopy (SEM), X-ray scattering (WAXS/SAXS), Fourier-transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA) and biodegradation tests. SEM results revealed uniform dispersion of CNCs at low concentrations, whereas agglomeration occurred at higher concentrations for both PCL and PLA. At 1 wt.% CNCs, there was minimal impact on the biodegradation rates of both polymers, despite achieving uniform dispersion. However, significant acceleration in biodegradation was observed at 5 wt.% CNCs, attributed to the enhanced hydrophilic nature of the nanocomposites. CNCs acted as nucleating agents in PCL crystallization, while reducing the crystallization rate of PLA. This led to a mass loss of 36.4% for PCL and 82.2% for PLA, correlating with increased and decreased crystallinities, respectively. The study concludes that the hydrophilic–hydrophobic balance has a more significant influence on biodegradation rates than crystallinity or CNC dispersion. Full article

High-efficiency energy storage technologies have become particularly crucial with the ever-increasing demand for energy in recent years. Research on polymer nanocomposite dielectric materials has emerged as a prominent focus. Particularly, there is an urgent demand for the development of advanced dielectric film materials that exhibit superior energy storage performance over a wide temperature range. To this end, this study aims to investigate the effect of the molecular weight of reduced polyaniline (R-PANI) on the dielectric properties of all-organic composite films based on high-temperature-resistant polyetherimide (PEI). All-organic R-PANI/PEI composite films were fabricated by blending PEI matrix with R-PANI of varying molecular weights. Through combined density functional theory (DFT) calculations and experimental measurements, the blocking mechanism of R-PANI on charge carrier migration within the composite films was elucidated, showing a significant enhancement in the discharge energy density of PEI polymers while maintaining high charge–discharge efficiency. With charge–discharge efficiency maintained above 95%, R-PANI3/PEI achieved a discharge energy density of 2.36 J cm⁻³ at room temperature, nearly double that of pristine PEI (1.2 J cm⁻³). At 150 °C, the 1.0 wt% R-PANI3/PEI composite film retained a discharge energy density of 2.27 J cm⁻³ with a charge–discharge efficiency of 89.2%, outperforming pure PEI (1.1 J cm⁻³, 85.1%). These findings provide a new strategy for the design of all-organic composite dielectric films and demonstrate the potential of R-PANI in the application of high-performance capacitors and electrical energy storage. Full article

The increasing global demand for oil and gas, together with the depletion of shallow reservoirs, has driven exploration toward deep and ultra-deep formations characterized by high-temperature and high-pressure (HTHP) conditions. In such environments, conventional drill pipes often experience thermal stress, corrosion, and mechanical degradation, which can reduce drilling efficiency and compromise operational reliability. Thermal insulated drilling pipes (TIDPs) have therefore emerged as an effective solution to minimize heat transfer between drilling fluids and the surrounding formation. This review summarizes recent advances in TIDP materials, structural design strategies, fabrication technologies, and critical performance. Relevant studies were collected from major scientific databases, including Web of Science and Google Scholar, with a focus on insulation materials, coating technologies, and thermal management approaches used in drilling systems. The analysis indicates that advanced insulation systems, including polymer-based coatings, silica aerogels, vacuum-insulated layers, and phase-change materials, can significantly enhance thermal management in drilling operations. These technologies can reduce heat loss by approximately 40–60% (i.e., 400–600 W·m⁻²) and maintain drilling-fluid temperature differentials of 10–18 °C under HTHP conditions. In addition, fabrication techniques such as plasma spraying, composite fabrication, and additive manufacturing enable the development of multifunctional insulation systems with improved thermal, mechanical, and corrosion-resistant properties. Hybrid TIDP systems integrating nanocomposites and advanced polymers show strong potential for improving drilling safety and efficiency. However, challenges related to durability, scalability, and cost remain, highlighting the need for further research on multilayer insulation architectures and sustainable materials. Full article

In this study, a cellulose nanocrystal (CNC)-supported Ag–ZnO nanocomposite was synthesized via a hydrothermal route as a polymeric photocatalyst for efficient UV-A light-driven dye degradation. The renewable CNC framework provides abundant hydroxyl functional groups for nanoparticle anchoring, enhancing dispersion and interfacial charge transfer. Structural (XRD, FTIR, TEM, PL, and XPS) and thermal (TGA and DTG) analyses confirm successful incorporation of Ag nanoparticles and retention of CNC crystallinity. The composite exhibits a reduced optical bandgap (3.02 eV) and demonstrates superior photocatalytic activity, achieving 96% methylene blue (MB) degradation within 120 min. Enhanced performance is attributed to the synergistic effect of Ag-induced plasmonic excitation and CNC-facilitated charge migration, effectively suppressing ZnO photocorrosion. Moreover, the optimization of the parameters was conducted and found to be pH 7, a catalyst dose of 0.3 g L⁻¹, and an initial MB concentration of 10 ppm, which shows the best photocatalytic degradation reaction. The CNC/Ag–ZnO catalyst maintains 87% activity after five reuse cycles, showing good stability and reusability. The photostability of the CNC/Ag–ZnO catalyst was evaluated by ICP-MS, which measured Zn²⁺ concentration in the aqueous solution. Additionally, the degraded MB compounds were identified using GC-MS/MS analysis. This work highlights the potential of polymer-based biogenic supports for sustainable photocatalyst design and bridges polymer science with environmental remediation technology. Full article

A novel graphene-based nanomaterial, trade registered Hastalex^®, has been synthesised and investigated for its application as a 3D scaffold in surgical implantation. Hastalex is developed through the covalent bonding of amine-group-functionalised graphene oxide to the base chemical, poly(carbonate-urea)urethane. The material is under development for medical application including tendon, heart valve, and pelvic implant for prolapse surgery. For successful clinical translation, long-term rheological and chemical stability must be demonstrated and until now no systematic multi-year evaluation has been reported for graphene-poly(carbonate-urea)urethane nanocomposites. The material was synthesised in accordance with the patented formulation and evaluated at 0, 6, 12, and 24 months post-synthesis. Physicochemical properties were assessed using attenuated total reflectance Fourier-transform infrared spectroscopy, scanning electron microscope, contact angle measurements, thermogravimetric analysis, and mechanical analysis with tensile tests. Flow behaviour of Hastalex was evaluated using a rheometer to determine viscosity, shear stress response and impact of temperature changes and ageing on these factors. Hastalex exhibited non-Newtonian, shear-thinning behaviour consistent across all timepoints. Viscosity was found to increase progressively with ageing, attributed not to chemical degradation, but likely due to gradual solvent evaporation and densification of the polymer matrix during storage under ambient conditions. Rheological measurements across increasing temperature regimes revealed a heat-sensitive decrease in viscosity, followed by a reversal of changes beyond ~80 °C—likely due to enhanced solvent evaporation and chain reorganisation. This comprehensive material characterisation supports Hastalex as a promising candidate for bioengineering applications. Full article

Carbon fiber reinforced polymer (CFRP) composites are widely used in many engineering applications such as aerospace, automotive, and defense industries due to their superior properties such as high specific strength, stiffness, and corrosion resistance. However, these materials require drilling, especially during assembly processes. Damage mechanisms arising during this process, such as delamination, high thrust force, and torque, negatively affect structural integrity and production quality. This study proposes a data-driven, multi-objective optimization approach to solve problems encountered during drilling in multi-walled carbon nanotube (MWCNT)-reinforced CFRP nanocomposites. The study considers the MWCNT reinforcement ratio, cutting speed, and feed rate as process parameters and examines their effects on thrust force, torque, and delamination factor. Second-degree polynomial regression-based prediction models were created using the experimental data obtained, and these models were included in the multi-objective optimization process. During the optimization phase, thrust force and torque values were simultaneously minimized, while the delamination factor was kept below the statistically determined constraint of F_d ≤ 1.054. Pareto-optimal solution sets were obtained using NSGA-II and MOPSO meta-heuristic algorithms in the solution process. The results indicate that suitable combinations of drilling parameters can be identified through Pareto-based optimization, allowing significant reductions in thrust force and torque while maintaining the delamination factor below the specified limit. The study presents a reliable optimization approach for the more efficient machining of CFRP nanocomposites. Full article