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Keywords = no-tillage seeder

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31 pages, 7991 KiB  
Review
Research and Overview of Crop Straw Chopping and Returning Technology and Machine
by Peng Liu, Chunyu Song, Jin He, Rangling Li, Min Cheng, Chao Zhang, Qinliang Li, Haihong Zhang and Mingxu Wang
Machines 2025, 13(7), 564; https://doi.org/10.3390/machines13070564 - 28 Jun 2025
Viewed by 330
Abstract
Crop straw chopping and returning technology has gained global implementation to enhance soil structure and fertility, facilitating increased crop yield. Nevertheless, technological adoption faces challenges from inherent limitations in machinery performance, including poor chopping and returning quality and high energy consumption. Consequently, this [...] Read more.
Crop straw chopping and returning technology has gained global implementation to enhance soil structure and fertility, facilitating increased crop yield. Nevertheless, technological adoption faces challenges from inherent limitations in machinery performance, including poor chopping and returning quality and high energy consumption. Consequently, this review first presented a theoretical framework that described the mechanical properties of straw, its fracture dynamics, interactions with airflow, and motion characteristics during the chopping process. Then, based on the straw returning process, the chopping devices were classified into five types: the chopped blade, the chopping machine, the chopping device combined with a no-tillage or reduced-tillage seeder, the chopping and ditch-burying machine, the chopping and mixing machine, and the harvester-powered chopping device. Advancements in spreading devices were also summarized. Finally, six key directions for future research were proposed: developing an intelligent field straw distribution mapping system, engineering adaptive self-regulating mechanisms for chopping and returning equipment, elucidating the mechanics and kinematics of straw in the chopping and returning process, implementing real-time quality assessment systems for straw returning operations, pioneering high forward-speed (>8 km/h) straw returning machines, and establishing context-specific straw residue management frameworks. This review provided a reference and offered support for the global application of straw returning technology. Full article
(This article belongs to the Section Machine Design and Theory)
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22 pages, 9649 KiB  
Review
The Development of No-Tillage Seeding Technology for Conservation Tillage—A Review
by Yue Ma, Zheng Li, Yandong Xu, Chenglong Li, Hao Ding, Chenghao Li, Qiang Tang, Minghui Liu and Junming Hou
Sustainability 2025, 17(5), 1808; https://doi.org/10.3390/su17051808 - 20 Feb 2025
Cited by 1 | Viewed by 1273
Abstract
In the field of conservation tillage, no-till seeding technology has emerged as an efficient and environmentally friendly form of agricultural production. It is increasingly recognized as a crucial avenue toward sustainable agricultural development. This study focuses on the research of no-till seeding technology, [...] Read more.
In the field of conservation tillage, no-till seeding technology has emerged as an efficient and environmentally friendly form of agricultural production. It is increasingly recognized as a crucial avenue toward sustainable agricultural development. This study focuses on the research of no-till seeding technology, specifically analyzing the technical characteristics of no-till seeders, their principles of operation, and their application. No-till planters are designed to either minimize or eliminate soil tillage. When paired with precision seeding technology, they can significantly reduce soil erosion, promote soil and water conservation, reduce agricultural production costs, and ensure optimal growing conditions for crops. No-till seeding breakers play a critical role in resolving the stubble-breaking issue that is inherent in no-till seeding technology. The integration of no-till planters with stubble breaker knife technology can substantially improve the adaptability and operational efficiency of no-tillage operations under conservation tillage scenarios. This progress offers indispensable technical backup, which not only aims to ramp up food production levels but also contributes agro-ecological protection of the environment. Full article
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19 pages, 11399 KiB  
Article
Design and Experiment of Oblique Stubble-Cutting Side-Throwing Anti-Blocking Device for No-Tillage Seeder
by Awei Zhu, Chengtao Xu, Yanfen Liu, Jiasheng Wang and Xiaodong Tan
Agriculture 2024, 14(12), 2250; https://doi.org/10.3390/agriculture14122250 - 8 Dec 2024
Cited by 3 | Viewed by 1074
Abstract
Aiming at the problem of the wheat straw and stubble of the previous crop blocking the opener during the operation of the summer peanut no-tillage seeder under straw incorporation modes, an oblique stubble-cutting and side-throwing anti-blocking device that can simultaneously cut the stubble [...] Read more.
Aiming at the problem of the wheat straw and stubble of the previous crop blocking the opener during the operation of the summer peanut no-tillage seeder under straw incorporation modes, an oblique stubble-cutting and side-throwing anti-blocking device that can simultaneously cut the stubble and throw the straw was designed. The structure and working principle of the device were clarified, and the key structure of the anti-blocking device was designed through theoretical analysis. According to the kinematics analysis of the rotary blade cutting and throwing of the root–soil composite, the key factors affecting the operation quality of the device and the range of values were determined. The quadratic orthogonal rotation combination design test was carried out with the motion inclination angle, bending angle, and advancing velocity as the test factors, and the straw clearance rate, stubble-cutting rate, and operation power consumption as the indexes. The discrete element simulation test was carried out in EDEM. The significance test of the test results was carried out in Design-Expert, and the influence of each factor on the test index and the interaction between the factors were determined. Then the regression model was optimized by multi-objective function, and the optimal parameter combination was obtained as follows: The motion inclination angle was 22°, the bending angle was 58°, and the advance velocity was 7.7 km/h. At this time, the straw clearance rate of the seedling belt was 92.55%, the root stubble-cutting rate was 95%, and the operation power consumption was 1.80 kW. The field test shows that the machine had good passing capacity, the straw clearance rate of the seedling belt was 91.04%, the root stubble-cutting rate was 92.98%, and the operation power consumption of the single group of stubble cutting device was 1.92 kW. The difference between the field test results and the simulation test was less than 6%, which met the local agronomic requirements and proved that the anti-blocking device had good operation quality. Full article
(This article belongs to the Section Agricultural Technology)
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17 pages, 5988 KiB  
Article
Optimizing Active Disturbance Rejection Control for a Stubble Breaking and Obstacle Avoiding Control System
by Huibin Zhu, Tao Huang, Lizhen Bai and Wenkai Zhang
Agriculture 2024, 14(5), 786; https://doi.org/10.3390/agriculture14050786 - 20 May 2024
Cited by 3 | Viewed by 1203
Abstract
In order to improve the obstacle avoidance control performance and anti-interference ability of a stubble breaking device of a no-tillage planter, a back-propagation neural network (BPNN)-optimized fuzzy active disturbance rejection control (ADRC) controller was designed to optimize the control performance of a servo [...] Read more.
In order to improve the obstacle avoidance control performance and anti-interference ability of a stubble breaking device of a no-tillage planter, a back-propagation neural network (BPNN)-optimized fuzzy active disturbance rejection control (ADRC) controller was designed to optimize the control performance of a servo motor. Firstly, a negative feedback mathematical model was established for the obstacle avoidance control system. Then, the nonlinear state error feedback (NLSEF) parameters in the fuzzy ADRC were intelligently optimized by the BPNN algorithm. In this way, a fuzzy ADRC controller based on BPNN optimization was formed to optimize the control process of a servo motor. Matlab/Simulink (R2022b) was used to complete the simulation model design and parameter adjustment. Consequently, the response time was 0.089 s using the BPNN fuzzy ADRC controller, which was shorter than the 0.303 s of the ADRC controller and the 0.100 s of the fuzzy ADRC controller. The overshoot was 0.1% using a BPNN fuzzy ADRC controller, which was less than the 2% of the ADRC controller and the 1% of the fuzzy ADRC controller. After noise signal interference was introduced into the control system, the regression steady state time of the BPNN fuzzy ADRC controller was 0.22 s, which was shorter than the 0.56 s of the ADRC controller and the 0.45 s of the fuzzy ADRC controller. A hardware-in-the-loop simulation experimental platform of the obstacle avoidance control system was constructed. The experiment results show that the servo motor control system has a fast dynamic response, small steady-state error and strong anti-interference ability for obstacle avoidance at the target height. Then, the control system error was within the allowable range. The servo motor control effect of the BPNN fuzzy ADRC was better than the ADRC and fuzzy ADRC. This optimized servo motor control method can provide a reference for improving the obstacle avoidance control effect problem of no-tillage seeders in stubble breaking operations on rocky desertification areas. Full article
(This article belongs to the Section Agricultural Technology)
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12 pages, 2460 KiB  
Article
The Effect of Furrow Opener and Disc Coulter Configurations on Seeding Performance under Different Residue Cover Densities
by Davut Karayel, Eglė Jotautienė and Egidijus Šarauskis
AgriEngineering 2024, 6(2), 1277-1288; https://doi.org/10.3390/agriengineering6020073 - 9 May 2024
Cited by 2 | Viewed by 2117
Abstract
The performance of the no-till seeder is one of the most important factors that affect the success of the no-tillage. Striking the right balance between furrow opener design and residue cover is essential for optimizing seeding conditions and ensuring sustainable agricultural practices that [...] Read more.
The performance of the no-till seeder is one of the most important factors that affect the success of the no-tillage. Striking the right balance between furrow opener design and residue cover is essential for optimizing seeding conditions and ensuring sustainable agricultural practices that promote both soil conservation and high-yield crop production. This study investigates the impact of residue cover on no-tillage maize seeding after wheat harvest, focusing on plant spacing, seeding depth, mean emergence time, and percent emergence. Trials with hoe-type and double-disc-type furrow openers, accompanied by plain- or ripple-disc-type coulters, were conducted in Antalya, Turkey. The results indicate that residue cover had no significant effect on mean plant spacing, but a higher residue cover increased spacing variation. The seeding depth in hoe-type furrow opener trials remained consistent, while double-disc-type furrow openers showed lower depths with 80% and 90% residue covers. The percentage of plant emergence and mean emergence time decreased as the residue cover increased in double-disc-type furrow opener trials. At 90% residue cover, PE decreased to 60%. The impact of disc coulters on hoe-type furrow openers was limited, but they increased seeding depth and MET in double-disc-type furrow openers. These findings can help optimize residue management for improved efficiency in no-till farming systems. Full article
(This article belongs to the Section Agricultural Mechanization and Machinery)
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15 pages, 5328 KiB  
Article
Design and Test of Bionic Elastic Row Cleaner with Improved Straw Cleaning Performance
by Qi Wang, Ziming Wang, Zhanhe Zhang, Kui Zhang, Shuo Yao, Wenqi Zhou, Xiaobo Sun and Jinwu Wang
Agriculture 2024, 14(2), 186; https://doi.org/10.3390/agriculture14020186 - 26 Jan 2024
Cited by 9 | Viewed by 1815
Abstract
No-tillage seeding is of great significance for adjusting and improving soil structure in Northeast China. The conventional no-tillage seeder faces several issues with its row cleaner, such as a low straw cleaning rate and a high working resistance. To address these problems, this [...] Read more.
No-tillage seeding is of great significance for adjusting and improving soil structure in Northeast China. The conventional no-tillage seeder faces several issues with its row cleaner, such as a low straw cleaning rate and a high working resistance. To address these problems, this paper utilizes the bionic design method and develops a bionic elastic row cleaner inspired by the motion behavior of mole excavation. The bionic structure includes bent teeth and a torsion spring for lateral throwing. The MBD–DEM coupled simulation technology is proposed as the experimental optimization method, and it analyzes the interactions between different row cleaners, straw, and soil. The results indicate that a bionic elastic row cleaner with curved teeth and a torsion spring for lateral throwing (BA-T) had a higher straw cleaning rate and total kinetic energy of straw. It also had lower working resistance. The field test results indicate that the BA-T improved the straw cleaning rate by 13.04% and reduced the working resistance by 39.24% compared to a flat row cleaner. This outcome also validates the accuracy of the simulation experiments. This study contributes to the design of new and efficient row cleaners suitable for maize straw mulching and no-tillage conditions, thereby promoting the adoption of conservation agriculture practices. Full article
(This article belongs to the Section Agricultural Technology)
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15 pages, 2078 KiB  
Article
Application of Unconventional Tillage Systems to Maize Cultivation and Measures for Rational Use of Agricultural Lands
by Felicia Chețan, Teodor Rusu, Cornel Chețan, Alina Șimon, Ana-Maria Vălean, Adrian Ovidiu Ceclan, Marius Bărdaș and Adina Tărău
Land 2023, 12(11), 2046; https://doi.org/10.3390/land12112046 - 10 Nov 2023
Cited by 6 | Viewed by 2105
Abstract
Maize (Zea mays L.) is one of the main agricultural crops grown worldwide under very diverse climate and soil conditions. For maize cultivation in a conventional tillage system, autumn plowing is a mandatory condition. Minimum soil tillage or no tillage has been [...] Read more.
Maize (Zea mays L.) is one of the main agricultural crops grown worldwide under very diverse climate and soil conditions. For maize cultivation in a conventional tillage system, autumn plowing is a mandatory condition. Minimum soil tillage or no tillage has been applied in recent years, both in research and in production, for reasons relating to soil conservation and fuel economy. This paper presents the results of the research executed under pedoclimatic conditions at the Agricultural Research and Development Station Turda (ARDS Turda, Romania; chernozem soil) regarding the behavior of the maize hybrid Turda 332 cultivated in four tillage systems and two levels of fertilization during the period of 2016–2022. The following soil tillage systems were applied: a conventional tillage system (CT) and unconventional tillage systems in three variants—a minimum tillage system with a chisel (MTC), a minimum tillage system with a disk (MTD), and a no-tillage system (NT). They were applied with two levels of fertilization: basic fertilization (350 kg ha−1 NPK 16:16:16, applied at sowing) and optimized fertilization (350 kg ha−1 NPK 16:16:16 applied at sowing + 150 kg ha−1 calcium ammonium nitrate with additional fertilization in the phenophase of the maize with 6–7 leaves). The results highlight the fact that under the conditions of chernozem soils with a high clay content (41% clay content), maize does not lend itself to cultivation in MTD and NT, requiring deeper mobilization, with the yield data confirming this fact. This is because under the agrotechnical conditions for sowing carried out in MTD and NT, the seeder used (Maschio Gaspardo MT 6R) does not allow for the high-quality sowing of maize, especially under dry soil conditions. Instead, the MTC system could be an alternative to the conventional tillage system, with the yield difference being below 100 kg ha−1. Full article
(This article belongs to the Special Issue Tillage Methods on Soil Properties and Crop Growth)
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15 pages, 4051 KiB  
Article
Effects of Tillage and Sowing Methods on Soil Physical Properties and Corn Plant Characters
by Ying Wang, Sen Yang, Jian Sun, Ziguang Liu, Xinmiao He and Jinyou Qiao
Agriculture 2023, 13(3), 600; https://doi.org/10.3390/agriculture13030600 - 1 Mar 2023
Cited by 14 | Viewed by 5299
Abstract
In the northeast plains of China, the intensive utilization of agricultural soils has been a persistent issue, and finding ways to utilize soil resources efficiently and sustainably through a scientifically-driven management system has become a crucial challenge for agricultural production. Conservation tillage is [...] Read more.
In the northeast plains of China, the intensive utilization of agricultural soils has been a persistent issue, and finding ways to utilize soil resources efficiently and sustainably through a scientifically-driven management system has become a crucial challenge for agricultural production. Conservation tillage is a crucial technology for sustainable agriculture. Currently, plow and rotary tillage are the dominant methods used in Mollisols, but there is limited information on the effects of different conservation tillage practices in this region. The objective of this study was to investigate the short-term impact of tillage and sowing methods on soil physical properties and corn plant growth and to examine the relationship between soil physical properties and plant characteristics during various stages of growth. This study consisted of four tillage and sowing methods: plow tillage and precision seeder sowing (PTS), rotary tillage and precision seeder sowing (RTS), no-tillage and no-tillage seeder sowing (NTS), and no-tillage and precise sowing in stubble field (STS) (all four treatments involved total straw return). The results indicated that the soil penetration resistance (SPR) in the 10–40 cm soil layer under the PTS treatment was significantly lower (by 11.9% to 18%) compared to the other treatments (p < 0.05). On average, the soil moisture content in the NTS treatment was 2.7% and 1.4% higher than that of the PTS and RTS treatments. Additionally, soil temperature was 5.6% to 8.6% lower under the STS treatment compared to the other treatments during late corn growth. The RTS treatment also significantly reduced the bulk density of surface soil. High SPR impeded early crop growth but did not impact mid-crop development, while low soil temperature was one of the main factors affecting late corn growth and development as temperatures decreased. Based on the comparisons, we found that the short-term implementation of conservation tillage did not result in a significant decrease in corn yield. We believe that the short-term implementation of NTS tillage sowing practices in Mollisol regions is a feasible option. Full article
(This article belongs to the Special Issue Soil Management for Sustainable Agriculture)
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