Search Results (19)

Beryllium-based intermetallic compounds, such as Be₁₂Nb, are attracting growing interest for their high thermal stability and potential to replace pure beryllium as neutron reflectors and multipliers in both fission and future fusion reactors, with additional applications in metallurgy, aerospace, and hydrogen technology. The paper presents the results of an investigation of the thermal treatment and phase formation of the intermetallic compound Be₁₂Nb from a mixture of niobium and beryllium powders in the temperature range of 800–1300 °C. The phase evolution was assessed as a function of sintering temperature and time. A nearly single-phase Be₁₂Nb composition was achieved at 1100 °C, while decomposition into lower-order beryllides such as Be₁₇Nb₂ occurred at temperatures ≥1200 °C, indicating thermal instability of Be₁₂Nb under vacuum. Careful handling of sintering in low vacuum minimized oxidation, though signs of possible BeO formation were noted. The findings complement and extend earlier reports on Be₁₂Nb synthesis via plasma sintering, mechanical alloying, and other powder metallurgy routes, providing broader insight into phase formation and synthesis. These results provide a foundation for optimizing the manufacturing parameters required to produce homogeneous Be₁₂Nb-based components and billets at an industrial scale. Additionally, they help define the operational temperature limits necessary to preserve the material’s phase integrity during application. Full article

This work presents an integrated directed energy deposition (DED) approach utilizing a multi-powder feeder with real-time continuously variable composition functionality, a multi-powder mixer and a multi-powder nozzle to fabricate Ti-Ni-Nb gradient alloys with controlled compositional variations. The high-throughput methodology enables rapid alloy design and optimization by allowing precise manipulation of chemical composition and phase structures within a single deposited track. The EDS analysis confirms a gradual increase in titanium content, a nearly constant nickel content and a decrease in niobium along the scanning path, aligning with the expected powder-feeding trends. X-ray diffraction (XRD) analysis further reveals a phase transition from niobium-rich intermetallic compounds (NbNi₄, Nb₈Ni) at the beginning of the deposition to titanium-rich phases (Ti, Ti₂Ni) at the end, demonstrating the ability to tailor phase distributions through real-time composition control. This high-throughput methodology enables rapid alloy design and optimization by integrating theoretical predictions with experimental phase screening. This study establishes a novel framework for the rapid discovery and optimization of functionally graded materials, paving the way for advanced applications in aerospace, biomedical implants and high-performance structural components. Full article

The present report focuses on the close interplay between condensed matter physics and solid-state chemistry in Nb-based binary intermetallic compounds. Over the recent four decades, these materials have been widely used in the development of a number of superconducting applications and various superconducting devices, including non-standard engineering solutions in the design of large magnets. However, since the 1980s, when it became apparent that the mechanical and superior superconducting properties of ordered intermetallic alloys such as Nb₃Sn were largely due to their unique structural features, much of the research interest in the science of superconducting intermetallic alloys has been redirected to the development of necessary engineering applications in high magnetic field technology. Accordingly, the important role of crystal chemistry in understanding the fundamental aspects of the material properties of the Nb₃Sn family of intermetallics has not been extensively explored. In this paper, we try to fill this gap by investigating the relationships between composition, microstructure and properties, highlighting their relevance to technological applications. Our goal is to combine aspects of crystal chemistry with physical and material application issues. We shed light on the atomic assembly mechanisms and processes in terms of changes in the chemical environment, lattice structure, crystallization pathway, and macroscale phase textures, which can help in interpreting and explaining the prospects and limitations of the superconducting properties of Nb₃Sn. In the context of past and present prospects and limitations, we briefly overview most important technological applications and discuss the various inter-relations between superconductivity and structural properties of Nb-based A-15 intermetallic alloys. We argue that these inter-relations can be used to find Nb-based superconductors with more superior properties and stronger technological usability. Full article

This paper deals with the possibility of smelting quasi-high-entropy alloys (QHEAs) with the partial use of ferroalloys in the charge instead of pure metals. The Cantor alloy (CoCrFeMnNi) was used as the base alloy and the comparison sample, into which niobium was introduced in the amount of 14 to 18% by weight. The structure, hardness, strength, and tribological properties of prototypes were studied. The results obtained showed, on the one hand, the possibility of using ferroalloys as charge components in the smelting of QHEAs and, on the other hand, the positive effect of niobium in the amount of 14–17% on the strength and wear resistance of the alloy. Increasing the niobium content above 18% leads to its uneven distribution in the structure, consequently decreasing the strength and wear resistance of the alloy. The structure of the studied alloys is represented by a solid solution of FCC, which includes all metals, and the niobium content varies widely. In addition, the structure is represented by the phases of implementation: niobium carbide NbC 0.76–1.0, manganese carbide Mn₇C₃, and a CrNi intermetallic compound with a cubic lattice. Full article

In the present investigation, commercially pure titanium is welded to AISI 316L stainless steel by intermixing niobium as filler material in a lap joint configuration. For this purpose, a pulsed Nd:YAG laser with various pulse durations and pulse peak powers is employed to obtain different mixing conditions for the materials. It will be demonstrated that, despite the implementation of the filler material, the weld seams are characterized by a high affinity for cracking, which in turn can be attributed to the formation of hard intermetallic compounds. Nevertheless, utilization of optimized process parameters can yield crack-free specimens in a reproducible manner through equable intermixing of otherwise critical alloy elements. Lap-shear forces of up to 140 N can be achieved with a single weld seam measuring 2.5 mm in length. By increasing the joint area with four adjacent weld seams, maximum loads up to 320 N are attained, thus exceeding the yield strength of the applied stainless steel. Considering the biocompatibility of the niobium filler material used, this work provides the foundation for this dissimilar material combination to be implemented in future medical technology applications. Full article

Refractory metal (RM) M₅Si₃ silicides are desirable intermetallics in metallic ultra-high temperature materials (UHTMs), owing to their creep properties and high Si content that benefits oxidation resistance. Of particular interest is the alloyed Nb₅Si₃ that forms in metallic UHTMs with Nb and Si addition. The choice of alloying elements and type of Nb₅Si₃ that is critical for achieving a balance of properties or meeting a property goal in a metallic UHTM is considered in this paper. Specifically, the different types of alloyed “normal” Nb₅Si₃ and Ti-rich Nb₅Si₃, namely “conventional”, “complex concentrated” (CC) or “high entropy” (HE) silicide, in metallic UHTMs with Nb and Si addition were studied. Advanced metallic UHTMs with additions of RMs, transition metals (TMs), Ge, Sn or Ge + Sn and with/without Al and with different Ti, Al, Cr, Si or Sn concentrations were investigated, considering that the motivation of this work was to support the design and development of metallic-UHTMs. The study of the alloyed silicides was based on the Nb/(Ti + Hf) ratio, which is key regarding creep, the parameters VEC and Δχ and relationships between them. The effect of alloying additions on the stability of “conventional”, CC or HE silicide was discussed. The creep and hardness of alloyed Nb₅Si₃ was considered. Relationships that link “conventional”, CC or HE bcc solid solution and Nb₅Si₃ in the alloy design methodology NICE (Niobium Intermetallic Composite Elaboration) were presented. For a given temperature and stress, the steady state creep rate of the alloyed silicide, in which TMs substituted Nb, and Al and B substituted Si, depended on its parameters VEC and Δχ and its Nb/(Ti + Hf) ratio, and increased with decreasing parameter and ratio value, compared with the unalloyed Nb₅Si₃. Types of alloyed Nb₅Si₃ with VEC and Δχ values closest to those of the unalloyed Nb₅Si₃ were identified in maps of alloyed Nb₅Si₃. Good agreement was shown between the calculated hardness and chemical composition of Nb₅Si₃ and experimental results. Full article

The effect of implanting ⁵⁷Fe ions on the crystal structure of Nb–Zr alloys has been studied using Mössbauer spectroscopy on ⁵⁷Fe nuclei and X-ray diffraction. As a result of implantation, a metastable structure was formed in the Nb–Zr alloy. The XRD data indicated a decrease in the crystal lattice parameter of niobium; that is, there was a compression of the niobium planes when implanted with iron ions. Mössbauer spectroscopy revealed three states of iron. The singlet indicated a supersaturated Nb(Fe) solid solution; the doublets characterized the diffusion migration of atomic planes and crystallization of voids. It was shown that the values of the isomer shifts in all three states did not depend on the implantation energy, which indicates the invariance of the electron density on the ⁵⁷Fe nuclei in the studied samples. The resonance lines of the Mössbauer spectra were significantly broadened, which is typical for materials with low crystallinity and a metastable structure that is stable at room temperature. The paper discusses the mechanism of radiation-induced and thermal transformations in the Nb–Zr alloy, which leads to the formation of a stable well-crystallized structure. A Fe₂Nb intermetallic compound and the Nb(Fe) solid solution formed in its near-surface layer, while Nb(Zr) remained in the bulk. Full article

TiNi intermetallic alloys were prepared with 2, 4 and 6 at.% niobium (Nb) addition. The mechanical properties and microstructures of the alloys were investigated under both static (1 × 10⁻¹ to 1 × 10⁻³ s⁻¹) and dynamic (4 × 10³ to 6 × 10³ s⁻¹) loading conditions. The intermetallic alloy structures and surface morphologies of the alloys were examined by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. In addition, the fracture morphologies were observed by optical microscopy (OM). It was shown that the addition of 2 to 4 at.% Nb increased the strength of the TiNi alloy. However, as the level of Nb addition was further increased to 6 at.%, a significant reduction in strength occurred. For a constant Nb addition, the plastic flow stress and strain rate sensitivity increased with increasing strain rate under both loading conditions (static and dynamic). The XRD and SEM results showed that the original surface morphologies were composed primarily of dendritic structures and fine β-Nb + TiNi eutectic systems. Moreover, the OM results showed that the alloys underwent a transition from a brittle fracture mode to a ductile fracture mode as the level of Nb addition increased. Full article

We studied the effect of the addition of Hf, Sn, or Ta on the density, macrosegregation, microstructure, hardness and oxidation of three refractory metal intermetallic composites based on Nb (RM(Nb)ICs) that were also complex concentrated alloys (i.e., RM(Nb)ICs/RCCAs), namely, the alloys TT5, TT6, and TT7, which had the nominal compositions (at.%) Nb-24Ti-18Si-5Al-5B-5Cr-6Ta, Nb-24Ti-18Si-4Al-6B-5Cr-4Sn and Nb-24Ti-17Si-5Al-6B-5Cr-5Hf, respectively. The alloys were compared with B containing and B free RM(Nb)ICs. The macrosegregation of B, Ti, and Si was reduced with the addition, respectively of Hf, Sn or Ta, Sn or Ta, and Hf or Sn. All three alloys had densities less than 7 g/cm³. The alloy TT6 had the highest specific strength in the as cast and heat-treated conditions, which was also higher than that of RCCAs and refractory metal high entropy alloys (RHEAs). The bcc solid solution Nb_ss and the tetragonal T2 and hexagonal D8₈ silicides were stable in the alloys TT5 and TT7, whereas in TT6 the stable phases were the A15-Nb₃Sn and the T2 and D8₈ silicides. All three alloys did not pest at 800 °C, where only the scale that was formed on TT5 spalled off. At 1200 °C, the scale of TT5 spalled off, but not the scales of TT6 and TT7. Compared with the B free alloys, the synergy of B with Ta was the least effective regarding oxidation at 800 and 1200 °C. Macrosegregation of solutes, the chemical composition of phases, the hardness of the Nb_ss and the alloys, and the oxidation of the alloys at 800 and 1200 °C were considered from the perspective of the Niobium Intermetallic Composite Elaboration (NICE) alloy design methodology. Relationships between properties and the parameters VEC, δ, and Δχ of alloy or phase and between parameters were discussed. The trends of parameters and the location of alloys and phases in parameter maps were in agreement with NICE. Full article

The microstructure, isothermal oxidation, and hardness of the Nb-23Ti-5Si-5Al-5Hf-5V-2Cr-2Sn alloy and the hardness and Young’s moduli of elasticity of its Nb_ss and Nb₅Si₃ were studied. The alloy was selected using the niobium intermetallic composite elaboration (NICE) alloy design methodology. There was macrosegregation of Ti and Si in the cast alloy. The Nb_ss, αNb₅Si₃, γNb₅Si₃, and HfO₂ phases were present in the as-cast or heat-treated alloy plus TiN in the near-the-surface areas of the latter. The vol.% of Nb_ss was about 80%. There were Ti- and Ti-and-Hf-rich areas in the solid solution and the 5-3 silicide, respectively, and there was a lamellar microstructure of these two phases. The V partitioned to the Nb_ss, where the solubilities of Al, Cr, Hf, and V increased with increasing Ti concentration. At 700, 800, and 900 °C, the alloy did not suffer from catastrophic pest oxidation; it followed parabolic oxidation kinetics in the former two temperatures and linear oxidation kinetics in the latter, where its mass change was the lowest compared with other Sn-containing alloys. An Sn-rich layer formed in the interface between the scale and the substrate, which consisted of the Nb₃Sn and Nb₆Sn₅ compounds at 900 °C. The latter compound was not contaminated with oxygen. Both the Nb_ss and Nb₅Si₃ were contaminated with oxygen, with the former contaminated more severely than the latter. The bulk of the alloy was also contaminated with oxygen. The alloying of the Nb_ss with Sn increased its elastic modulus compared with Sn-free solid solutions. The hardness of the alloy, its Nb_ss, and its specific room temperature strength compared favourably with many refractory metal-complex-concentrated alloys (RCCAs). The agreement of the predictions of NICE with the experimental results was satisfactory. Full article

The present study aims at the development of precipitation hardening fully ferritic steels with increased aluminum and niobium content for application at elevated temperatures. The first and second material batch were alloyed with tungsten or molybdenum, respectively. To analyze the influence of these elements on the thermally induced precipitation of the intermetallic Fe₂Nb Laves phase and thus on the mechanical properties, aging treatments with varying temperature and holding time are performed followed by X-ray diffraction (XRD) analysis and scanning electron microscopy (SEM) including elemental contrast based particle analysis as well as hardness measurements and tensile tests at room temperature and at 500 °C. The incorporation of molybdenum into the Laves phase sets in at an earlier stage of aging than the incorporation of tungsten, which leads to faster growth and coarsening of the Laves phase in the molybdenum-alloyed steel. Nevertheless, both concepts show a fast and massive increase in hardness (280 HV10) due to precipitation of Laves phase during aging at 650 °C. After 4 h aging, the yield strength increase at room temperature is 100 MPa, which stays stable at operation temperatures up to 500 °C. Full article

NiTi-based shape memory alloys and the Ti₂AlNb alloy have gained increasing importance in the aerospace field. The joining of these two materials can further increment the importance and usage of these relevant engineering materials and expand their potential applications. However, when joining NiTi-based shape memory alloys to Ti-based alloys, the formation of brittle Ti-rich intermetallic compounds often occurs, significantly limiting their functionality and use. Dissimilar joints between a NiTi shape memory alloy and Ti₂AlNb alloy were obtained using a 0.1 mm thick Niobium (Nb) interlayer via laser welding. By process optimization, sound joints were obtained. The microstructure evolution was assessed by means of electron microscopy, whereas the mechanical strength of the joints was evaluated using lap shear tensile testing. The best performing joints were seen to fracture at maximum loads above 1230 N, thus allowing us to consider this dissimilar pair for structural applications. Full article

The paper reflects on the usefulness of the alloy design methodology NICE (Niobium Intermetallic Composite Elaboration) for the development of new Nb-containing metallic ultra-high-temperature materials (UHTMs), namely refractory metal (Nb) intermetallic composites (RM(Nb)ICs), refractory high entropy alloys (RHEAs) and refractory complex concentrated alloys (RCCAs), in which the same phases can be present, specifically bcc solid solution(s), M₅Si₃ silicide(s) and Laves phases. The reasons why a new alloy design methodology was sought and the foundations on which NICE was built are discussed. It is shown that the alloying behavior of RM(Nb)ICs, RHEAs and RCCAs can be described by the same parameters. The practicality of parameter maps inspired by NICE for describing/understanding the alloying behavior and properties of alloys and their phases is demonstrated. It is described how NICE helps the alloy developer to understand better the alloys s/he develops and what s/he can do and predict (calculate) with NICE. The paper expands on RM(Nb)ICs, RHEAs and RCCAs with B, Ge or Sn, the addition of which and the presence of A15 compounds is recommended in RHEAs and RCCAs to achieve a balance of properties. Full article

The research presented in this paper aspired to understand how the simultaneous addition of Ge and Sn in an Hf-free Nb-silicide-based alloy affected its oxidation resistance. Results are presented for the Nb-24Ti-18Si-5Al-5Cr-5Ge-5Sn alloy (at.%) which was studied in the as-cast and heat-treated (1400 °C/100 h) conditions and after isothermal oxidation in air at 800 and 1200 °C. There was macrosegregation in the cast alloy, in which the Nb_ss formed at a low volume fraction and was not stable after heat treatment at 1400 °C. The βNb₅Si₃, A15-Nb₃Sn, and C14-NbCr₂ were stable phases. The alloy did not undergo pest oxidation at 800 °C, and there was no spallation of its scale at 1200 °C. There was enrichment in Ge and Sn in the substrate below the scale/substrate interface, where the compounds Nb₃Sn, Nb₅Sn₂Si, (Ti,Nb)₆Sn₅, and Nb₅Ge₃ were formed. After the oxidation at 1200 °C, the solid solution in the bulk of the alloy was very Ti-rich (Ti,Nb)_ss. Improvement of oxidation resistance at both temperatures was accompanied by a decrease and increase, respectively, of the alloy parameters VEC (valence electron concentration) and δ, in agreement with the alloy design methodology NICE (Niobium Intermetallic Composite Elaboration). The elimination of scale spallation at 1200 °C was attributed (a) to the formation of Ti-rich (Ti,Nb)_ss solid solution and (Ti,Nb)₆Sn₅, respectively, in the bulk and below the scale, (b) to the low concentration of Cr in the scale, (c) to the absence of GeO₂ in the scale, (d) to the formation of αAl₂O₃ in the scale, and (e) to the presence (i) of Nb₅Ge₃ below the scale/substrate interface and (ii) of oxides in the scale, namely, SiO₂, Al₂O₃, TiO₂, and SnO₂, and Ti₂Nb₁₀O₂₉,TiNb₂O₇, and AlNbO₄, respectively, with a range of intrinsic thermal shock resistances and coefficient of thermal expansion (CTE) values that reduced stresses in the scale and the substrate below it. Full article

This paper presents the results of a systematic study of Nb-24Ti-18Si based alloys with 5 at.% Sn addition. Three alloys of nominal compositions (at.%), namely Nb-24Ti-18Si-5Cr-5Sn (ZX4), Nb-24Ti-18Si-5Al-5Sn (ZX6), and Nb-24Ti-18Si-5Al-5Cr-5Sn (ZX8), were studied to understand how the increased Sn concentration improved oxidation resistance. In all three alloys there was macrosegregation, which was most severe in ZX8 and the primary βNb₅Si₃ transformed completely to αNb₅Si₃ after heat treatment. The Nb_ss was not stable in ZX6, the Nb₃Sn was stable in all three alloys, and the Nb_ss and C14-NbCr₂ Laves phase were stable in ZX4 and ZX8. The 5 at.% Sn addition suppressed pest oxidation at 800 °C but not scale spallation at 1200 °C. At both temperatures, a Sn-rich area with Nb₃Sn, Nb₅Sn₂Si, and NbSn₂ compounds developed below the scale. This area was thicker and continuous after oxidation at 1200 °C and was contaminated by oxygen at both temperatures. The contamination of the Nb_ss by oxygen was most severe in the bulk of all three alloys. Nb-rich, Ti-rich and Nb and Si-rich oxides formed in the scales. The adhesion of the latter on ZX6 at 1200 °C was better, compared with the alloys ZX4 and ZX8. At both temperatures, the improved oxidation was accompanied by a decrease and increase respectively of the alloy parameters VEC (Valence Electron Concentration) and δ, in agreement with the alloy design methodology NICE (Niobium Intermetallic Composite Elaboration). Comparison with similar alloys with 2 at.% Sn addition showed (a) that a higher Sn concentration is essential for the suppression of pest oxidation of Nb-24Ti-18Si based alloys with Cr and no Al additions, but not for alloys where Al and Cr are in synergy with Sn, (b) that the stability of Nb₃Sn in the alloy is “assured” with 5 at.% Sn addition, which improves oxidation with/out the presence of the Laves phase and (c) that the synergy of Sn with Al presents the “best” oxidation behaviour with improved scale adhesion at high temperature. Full article