Search Results (4)

Diamond nanostructures are mostly produced from bulk diamond (single- or polycrystalline) by using time-consuming and/or costly subtractive manufacturing methods. In this study, we report the bottom-up synthesis of ordered diamond nanopillar arrays by using porous anodic aluminium oxide (AAO). Commercial ultrathin AAO membranes were adopted as the growth template in a straightforward, three-step fabrication process involving chemical vapor deposition (CVD) and the transfer and removal of the alumina foils. Two types of AAO membranes with distinct nominal pore size were employed and transferred onto the nucleation side of CVD diamond sheets. Subsequently, diamond nanopillars were grown directly on these sheets. After removal of the AAO template by chemical etching, ordered arrays of submicron and nanoscale diamond pillars with ~325 nm and ~85 nm diameters were successfully released. Full article

Roll-to-roll nanoimprint lithography (RTR-NIL) is a low-cost and continuous fabrication process for large-area functional films. However, the partial ultraviolet (UV) resin filling obstructs the ongoing production process. This study incorporates UV resin filling process into the nanopillars and nanopores by using RTR-NIL. A multiphase numerical model with a sliding mesh method is proposed in this study to show the actual phenomena of imprint mold rotation and feeding of UV resin on the polyethylene terephthalate (PET) substrate. The implementation of UV resin filling under environmental conditions was performed by utilizing the open-channel (OC) boundary conditions. The numerical model was solved by using the explicit volume of fluid (VOF) scheme to compute the filling on each node of the computational domain. The effects of different processing parameters were investigated through the proposed numerical model such as imprinting speed (IS), contact angles (CAs), viscosity, initial thickness of the PET, and supporting roll diameter. A good agreement was found between numerical simulations and experimental results. The proposed numerical model gives better insights of the filling process for the mass production of functional surfaces with nanopillars and nanopores patterns for different applications on an industrial scale. Full article

Global warming is pushing the world to seek to green energy sources and hydrogen is a good candidate to substitute fossil fuels in the short term. In future, it is expected that production of hydrogen will be carried out through photo-electrocatalysis. In this way, suitable electrodes that acts as photoanode absorbing the incident light are needed to catalyse water splitting reaction. Hematite (α-Fe₂O₃) is one of the most attractive semiconductors for this purpose since it is a low-cost material and it has a suitable band gap of 2.1 eV, which allows the absorption of the visible region. Although, hematite has drawbacks such as low carrier mobility and short holes diffusion lengths, that here it has been tried to overcome by nanoengineering the material, and by using a semiconductor as a scaffold that enhances charge carrier separation processes in the electrode. In this work, we fabricate ultrathin quasi transparent electrodes composed by highly ordered and self-standing hematite nanopillars of a few tens of nanometers length on FTO and TiO₂ supports. Photoanodes were fabricated utilizing electron beam evaporation technique and anodized aluminum oxide templates with well-defined pores diameters. Thus, the activity of the compact layer hematite photoanode is compared with the photoanodes fabricated with nanopillars of controllable diameters (i.e., 90, 260 and 400 nm) to study their influence on charge separation processes. Results indicated that optimal α-Fe₂O₃ photoanodes performance are obtained when nanopillars reach hundreds of nanometers in diameter, achieving for photoanodes with 400 nm nanopillars onto TiO₂ supports the highest photocurrent density values. Full article

Though copper nano-pillars (CNPs) filled in anodic aluminum oxide (AAO) film has been developed for many years, the high pore-filling percentage in AAO is still a bottleneck. We have demonstrated a new electrodeposition method to fill CNPs in AAO without the seed layer which is required in the traditional electrodeposition process. CNPs with uniform heights were obtained and the pore-filling percentage reached up to 97.5%. Low current density is beneficial for the high pore-filling percentage due to the uniform growing rate in different nanoscale pores. The high temperature increased the diffusion velocity of ions and enhanced the pore filling percentage but also corroded the AAO film simultaneously. Results showed that CNPs grains with <220> orientation were fabricated. Electrodeposition with low electric current could contribute to the forming of CNPs with (220) preferred orientation due to the promotion of dehydration reduction processes. The thermal conductivities of Cu-AAO interposers reaches 92.34 W/(m·K) and 3.19 W/(m·K) in vertical and horizontal directions, respectively. Full article