Search Results (8)

The friction pair gap affects not only the temperature increase of the multi-disc wet clutch, but also the efficiency of the helicopter transmission system. Consequently, a rotational–axial engagement and disengagement-coupled kinetic model of a wet multi-disc clutch considering asperity contact, hydrodynamic lubrication, spline resistance, and a separating spring model are developed in this paper. The effects of operating conditions on the dynamic characteristics of the wet clutch are investigated. Further, the gap deviation coefficient is proposed to characterize the dynamic behavior of the friction pair gap. As the control oil pressure increases from 1.3 MPa to 1.7 MPa, the gap deviation coefficient increases by 8.6%. Moreover, as the rotation speed increases from 888 rpm to 2488 rpm and the lubricant oil temperature increases from 25 °C to 85 °C, the gap deviation coefficient decreases by 1.1% and 4.44%, respectively. Therefore, an appropriate increase in lubricant oil temperature and rotation speed can facilitate the friction pair gap to be more uniform. These results are useful for the development of optimal control strategies for aviation wet clutch systems. Full article

In mining machines with friction discs, but also in multi-rope traction elevators, it is necessary to distribute the applied tensile load, generated by the weight of the cage and counterweight, evenly in all cross-sections of the load-bearing ropes. Hydraulic devices used for this purpose can operate on the principle of Pascal’s law. This article presents a structural design, a 3D model and an implemented solution of a laboratory device capable of simulating a practical method of evenly distributing the total weight of the load into partial tensile forces of the same size acting on a selected number of load-bearing ropes. The laboratory equipment uses two pairs of three steel cables of finite length for the simulations. During the experimental measurements, tensile forces derived from the tractive force of the piston rods, pushed into the bodies of the hydraulic cylinders by the pressure of the hydraulic oil supplied through the pipeline under the pistons of the hydraulic cylinders, were detected. The resulting amount of hydraulic oil pressure in the hydraulic circuit influenced by different values of the hydraulic oil pressures in the hydraulic cylinders and by the pressure in the supply pipe was experimentally studied on the laboratory equipment. Simulations were also carried out in order to detect the hydraulic oil pressure in the hydraulic circuit caused by the change in the different magnitudes of the tensile forces in the ropes. From the experiments carried out, it follows that with the appropriate choice of hydraulic elements and the design of the hydraulic circuit, the weight of the load, acting as the total pulling force in the ropes, can be evenly distributed (with a deviation of up to 5%) to all cross-sections of the load-bearing ropes. If the exact values of the hydraulic oil volumes under the pistons of all hydraulic cylinders are not known, it is not possible to calculate the pressure values in the hydraulic circuit when the valves of the hydraulic pipes are gradually opened. Full article

The non-return mechanism is the key device that plays the role of braking in the opening-and-closing electric actuator of an amphibious aircraft hatch door. The ball-and-socket contact pair, providing the pressing force, and the multi-disc friction pair, supplying the braking torque, are two core components in the non-return mechanism. In this paper, the dynamic model of the non-return mechanism is established considering the freedom of rotation-translation. Based on MATLAB/Simulink, the solution framework of the overall dynamic model is built. The dynamic response characteristics of the non-return mechanism in the process of reverse load braking, forward load braking, and continuous closing are analyzed. The braking time and the angular displacement of the output shaft in the braking phase have been presented. Compared with forward load braking, reverse load braking has a longer braking time and smaller angular displacement of the output shaft. In addition, the compaction function of the ball-and-socket contact pair is verified by experiment, and the influence of the cone angle, distribution radius of the ball socket, and the steel ball diameter on the pressing force has been discussed. This study provides a theoretical basis and parametric design platform for the design and optimization of non-return mechanisms, which can shorten the product development time. Full article

The relationship between clutch thermodynamic characteristics and contact states of friction components is explored numerically and experimentally. The clutch thermodynamic numerical model is developed with consideration of the contact state and oil film between friction pairs. The clutch bench test is conducted to verify the variation of the clutch thermodynamic characteristics from the uniform contact (UCS) to the intermittent contact (ICS). The results show that the oil film decreases gradually with increasing temperature; the lubrication state finally changes from hydrodynamic lubrication to dry friction, where the friction coefficient shows an increasing trend before a decrease. Thus, the friction torque in UCS gradually increases after the applied pressure stabilizes. When the contact state changes to ICS, the contact pressure increases suddenly and the oil film decreases rapidly in the local contact area, bringing about a sharp increase in friction torque; subsequently, the circumferential and radial temperature differences of friction components expand dramatically. However, if the contact zone is already in the dry friction state, friction torque declines directly, resulting in clutch failure. The conclusions can potentially be used for online monitoring and fault diagnosis of the clutch. Full article

The clutch temperature rise characteristics in successive shifting conditions are crucial to its thermal stability and thermal safety. In the present paper, a comprehensive numerical model is proposed to investigate the temperature change of separator discs during successive shifting with the consideration of convection heat transfer in disengaged friction pair gaps, which is validated by repeated shifting experiments on the SAE#2 test bench. Since the second separator disc near the piston has the widest disengaged gaps and double-sided heat input, its temperature rise and temperature drop are the highest. The temperature rise gradually equals the temperature drop with the increasing working cycle, then the maximum clutch temperature no longer increases. The longer the shifting interval, the better the heat dissipation is, thus the lower the accumulated temperature rise. Moreover, the increasing lubrication oil temperature reduces the convection heat transfer and increases the temperature rise in an engaging process, but the accumulated temperature rise does not increase due to the widened friction pair gaps. This paper can obtain the temperature rise characteristics of a wet multi-disc clutch concerning its disengaged gaps during successive shifting, which is a promising candidate for investigating its overall performance. Full article

Clutch disengaging dynamic characteristics, including the disengaging duration and the variations of friction pair gaps and friction torque, are crucial to the shifting control of an automatic transmission. In the present paper, the influence of lubrication oil (ATF) temperature on disengaging dynamic characteristics is investigated through a comprehensive numerical model for the clutch disengaging process, which considers the hydrodynamic lubrication, the asperity contact, the heat transfer, the spline resistance, and the impact between the piston and clutch hub. Moreover, the non-uniformity coefficient (NUC) is proposed to characterize the disengaging uniformity of friction pairs. As the ATF temperature increases from 60 °C to 140 °C, the clutch disengaging duration shortens remarkably (shortened by 55.1%); besides, the NUC sees a decreasing trend before a slight increase. When the ATF temperature is 80 °C, the distribution of friction pair gaps is most uniform. During the disengaging process, the increase of ATF temperature not only accelerates the change of the lubrication status between friction pairs but also contributes to the decrease of contact torque and hydrodynamic torque. This research demonstrates for the first time, evidence for clutch disengaging dynamic characteristics with the consideration of ATF temperature. Full article

As an essential part of the transmission, the life of the clutch directly affects the stability of the transmission. In this paper, a finite element model and a thermodynamic numerical model of a multi-disc clutch are established to investigate the influence of material parameters on the contact pressure distribution. The pressure distribution index (PDI) is firstly proposed to evaluate the pressure difference among friction pairs. Moreover, the correctness of the numerical model is verified by the clutch static pressure experiment. The results show that increasing the elastic modulus and Poisson’s ratio of the backplate can effectively improve the uniformity of the contact pressure. However, the variations in material parameters of other clutch components can not easily smooth the pressure difference. Therefore, optimized material parameters for the clutch are proposed, where the maximum pressure and temperature differences are reduced by about 27.2% and 10.3%, respectively. Full article

A numerical model is proposed to calculate both the contact pressure and the friction torque (FT) of the friction components considering the spline friction in a wet multidisc clutch, which is verified by the bench test. The results indicate that the spline friction of components is an important factor causing the axial attenuation of contact pressure on friction pairs. As the applied pressure increases, the attenuation amplitude of contact pressure increases gradually. In addition, the average single-pair FT decreases with the increasing number of friction pairs, thus leading to the decrease of the growth rate of total FT. Therefore, when the number of friction pairs reaches a certain number, it is not reliable to obtain a good torque enhancement, indicating that the effect of spline friction needs to be weakened to reduce the attenuation of contact pressure. Full article