Search Results (23)

The isothermal bainitic transformation kinetics, microstructure, and mechanical properties of the quenched low-carbon high-strength steel have been investigated via dilatometric measurements, microstructural characterization, and mechanical tests. The results show that the pre-transformed isothermal bainite promotes martensitic transformation, increasing the martensitic transformation temperature, and enhancing the transformation rate. The microstructure of the 400 °C isothermal steel consists predominantly of lath bainite ferrite with dot/slender M-A constituents, whereas the steel treated at 450 °C contains a combination of martensite/lath bainite and granular bainite. The presence of massive M-A constituents contributes to brittle fracture as these constituents tend to promote crack initiation. Hence, the 450 °C treatment, which leads to the formation of massive M-A constituents, induces brittleness, while the finer M-A constituents formed at 400 °C exert minimal influence on the toughness and result in a more stable microstructure owing to their small size and the surrounding fine lath microstructure. The differences in microstructure and properties between the steels treated at 400 °C and 450 °C illustrate the importance of controlling the quenching cooling rate in the high-temperature bainitic transformation region during thick plate quenching processes. Full article

Low-cost and low-alloy dual-phase (DP) steel with a tensile strength (TS) above 1000 MPa and high ductility is in great demand in the automobile industry. An approach to using a medium-carbon and fibrous DP structure for developing such new DP steel has been proposed. The microstructure and mechanical performance of fibrous DP steel obtained via partial reversion from martensite in Fe-C-Mn-Si low-alloy steel have been investigated. The TS of the as-quenched DP steel is above 1300 MPa, while the total elongation is less than 6%. The total elongation was increased to above 13%, with an acceptable loss in TS by performing additional tempering. The fibrous tempered-martensite/ferrite DP steel exhibits an excellent balance of strength and ductility, surpassing the current low-alloy DP steels with the same strength grade. Plate-like or quasi-spherical fine carbides were precipitated, and the relatively high-density dislocations were maintained due to the delay of lath recovery by the enrichment of Mn and C in martensite (austenite before quenching), contributing to the tempering softening resistance. In addition, nanotwins and a very small amount of retained austenite were present due to the martensite chemistry. High-density dislocations, fine carbide precipitation, and partially twinned structures strengthened the tempered martensite while maintaining relatively high ductility. Quantitative strengthening models and calculations were not included in the present work, which is an interesting topic and will be studied in the future. Full article

In order to find the optimal heat input for simulating the welding of the coarse-grained heat-affected zone (CGHAZ) of a novel Q690 MPa V-N microalloyed medium and heavy plate, the study investigated the precipitation of V (C, N), microstructural changes, and impact toughness under five different heat inputs (E). The results show that in the CGHAZ, as the heat input increases, the dominant microstructure changes from intragranular acicular ferrite (IGAF) and lath bainitic ferrite (LBF) to polygonal ferrite (PF) and a small amount of IGAF. At the same time, the area fraction of the brittle phase martensite/austenite (M/A) constituents increased from 4.96% to 7.95% as heat input increased, and the microhardness difference between the M/A constituents and the matrix significantly increased. In addition, with the E increases, the fraction of high-angle grain boundaries (HAGBs), which can hinder crack propagation, increases from 59.2% to 62.2% and then decreases from 62.2% to 49.3%. Moreover, the impact toughness of the simulated CGHAZ of the Q690 MPa V-N microalloyed medium and heavy plate first increases from 62 J to 100 J and then decrease to 20 J. Full article

Medium manganese steels provide a good combination of tensile strength and ductility due to their multiphase microstructure produced during the multi-step heat treatment process. This study primarily focused on testing and analyzing the tensile properties of 0.17C-5Mn-0.76Al-0.9Si-Nb medium manganese quenching and partitioning (QP) steel using both the experimental and finite element method (FEM) in the multilinear isotropic hardening material model. The 7 mm and 12 mm thick plates exhibited a similar microstructure of tempered primary martensite, lath-type retained austenite, and secondary martensite. The experiments measured tensile strengths of 1400 MPa for 12 mm round specimens and 1325 MPa for 7 mm flat specimens, with total elongations of 15% for round specimens and 11% for flat specimens. The results indicated that the sample’s geometry has some effect on the UTS and ductility of the studied medium-Mn QP steel. However, the more important is the complex relationship between the plate thickness and yield stress and ductility, which are affected by finishing hot rolling conditions. The FEM results showed that the von Mises stresses for flat and round specimens were 1496 MPa and 1514 MPa, respectively, and were consistent with the calculated true stresses of experimental results. This shows that numerical modeling, specifically a multilinear isotropic hardening material model, properly describes the material properties beyond the yield stress and accurately predicts the plastic deformation of the investigated multiphase QP steel. Full article

In order to improve the overall performance of edge plates such as bulldozer blades, composition and heat treatment processes were optimized on the martensitic wear-resistant steel grade 400 HB. Steel billets were first obtained through smelting in a state of hot rolling, followed by quenching and tempering to obtained wear-resistant steel (HB400). Then, HB400 was subjected to metallographic observation, electron backscatter diffraction (EBSD) testing, and transmission electron microscope (TEM) characterization and property testing. The results showed that HB400 exhibited microstructural refinement, characterized by narrower martensite laths and finer grains. The EBSD results indicated a uniform microstructure with a low content of the residual austenite (0.5%), indicating good hardenability. TEM observation of the martensite matrix revealed the presence of substructures, i.e., numerous dislocations in martensite laths. The average Rockwell hardness (HRC) of HB400 was 46.3, and the average Brinell hardness (HB) was 402. A mechanical properties test demonstrated comprehensive properties, which showed that the ultimate tensile strength and yield strength of HB400 were 1495 MPa and 1345 MPa, respectively, with a relative elongation of 12%. Friction and wear experiments showed that the friction coefficient and wear rate in reciprocating mode decreased by 16.1% and 45.4%, respectively, while in rotating mode, they decreased by 27.6% and 2.1%, respectively, as the load increased from 100N to 300N. According to the wear morphology, the main wear mechanisms were identified as adhesive wear, abrasive wear, and oxidative wear. The lubricating effect of the oxide layer generated by wear was identified as the primary reason for the reduction in the friction coefficient. The relationship between microstructures and properties was discussed based on grain refinement strengthening and dislocation strengthening. Full article

Thick plate steel structure is widely used in the construction machinery, pressure vessels, ships, and other manufacturing fields. To obtain an acceptable welding quality and efficiency, thick plate steel is always joined by laser-arc hybrid welding technology. In this paper, Q355B steel with a thickness of 20 mm was taken as the research object, and the process of narrow-groove laser-arc hybrid welding was studied. The results showed that the laser-arc hybrid welding method could realize one-backing and two-filling welding with the single-groove angles of 8–12°. At different plate gaps of 0.5 mm, 1.0 mm, and 1.5 mm, the shapes of weld seams were satisfied with no undercut, blowhole, or other defects. The average tensile strength of welded joints was 486~493 MPa, and the fracture position was in the base metal area. Due to the high cooling rate, a large amount of lath martensite formed in heat-affected zone (HAZ) and this zone exhibited higher hardness values. The impact roughness of the welded joint was almost 66–74 J, with different groove angles. Full article

In this study, microstructural evolution and its effects on mechanical properties across the thickness of a 120 mm Ni-Cr-Mo industrial ultra-heavy steel plate were quantitatively investigated by means of optical microscope (OM), scanning electron microscope (SEM), transmission electron microscope (TEM) and electron back-scatter diffraction (EBSD). The results show that the martensite fraction is 65% at 10 mm and disappears at 40 mm, while granular bainite appears at 35 mm and climbs up to as high as 32% at 60 mm, with M-A constituents significantly coarsened. The strength drops with the gradual coarsening of the laths as well as decreased martensite fraction from the surface to the centre. The toughness is mainly affected by the block size and the morphology and quantity of M-A constituents. This study established a multivariate function between the microstructure and toughness (50% fibre area transition temperature, FATT₅₀) with careful consideration of the influence of effective grain size (EGS) and M-A constituent size distribution. Full article

In the binary Fe-rich Fe-Ni system, martensite start temperatures M_S decrease from 500 to 200 K when Ni concentrations increase from 20 to 30 at.%. It is well known that alloys with Ni concentrations below 28.5 at.% exhibit lath martensite (LM) microstructures (athermal transformation, small crystals, accommodation by dislocations). Above this concentration, plate martensite (PM) forms (burst-like transformation, large crystals, accommodation by twins). The present work is based on a combination of (i) ingot metallurgy for the manufacturing of Fe-Ni alloys with varying Ni-concentrations, (ii) thermal analysis to measure phase transformation temperatures with a special focus on M_S, and (iii) analytical orientation imaging scanning electron microscopy for a quantitative description of microstructures and crystallographic features. For Ni-concentrations close to 28.5 at.%, the descending M_S-curve shows a local maximum, which has been overlooked in prior works. Beyond the local maximum, M_S temperatures decrease again and follow the overall trend. The local maximum is associated with the formation of transition martensite (TM) microstructure, which exhibits LM and PM features. TM forms at higher M_S temperatures, as it is accommodated by simultaneous twinning and dislocation slip. An adopted version of the Clausius-Clapeyron equation explains the correlation between simultaneous accommodation and increased transformation temperatures. Full article

This paper focuses on the evolution of the microstructure in a grain-oriented electrical steel (GOES) thin strip after casting. After solidification, the microstructure consisted of delta-ferrite. A small fraction of austenite was formed during the cooling of the thin strip in the two-phase region (gamma+delta). Fine Cr₂CuS₄ particles precipitated in the ferrite and along the delta/gamma interfaces. Laths of primary Widmanstätten austenite (WA) nucleated directly on the high-angle delta-ferrite grain boundaries. The formation of WA laths in both adjacent ferritic grains resulted in a zig-zag shape of delta-ferrite grain boundaries due to their local rotation during austenite nucleation. Based on the EBSD results, a mechanism of the formation of the zig-zag grain boundaries has been proposed. Besides the Widmanstätten morphology, austenite also formed as films along the delta-ferrite grain boundaries. Sulfide precipitation along the delta/gamma interfaces made it possible to prove that austenite decomposition upon a drop in temperature was initiated by the formation of epitaxial ferrite. Further cooling brought the decay of austenite to either pearlite or a mixture of plate martensite and some retained austenite. Full article

An 80%Ar-10%CO₂-10%He ternary gas mixture was used as the shielding gas during the narrow-gap welding of thick Q690E high-strength steel plates. Complete and defect-free welded joints were obtained, and the microstructure and mechanical properties of the welded joint were investigated. The weld zone consists of a solidification area and interlayer zone, and the heat-affected zone consists of a coarse-grain heat-affected zone (CG-HAZ) and a fine-grain heat-affected zone (FG-HAZ). The microstructures of the weld zone are mainly lath bainite (LB), acicular ferrite (AF), and granular bainite (GB). The microstructure of the CG-HAZ is lath martensite (LM) and the microstructure of FG-HAZ is GB. Methods with different heat inputs were used to study their effects on the mechanical properties of the welded joint. It was found that the microstructure and mechanical properties of the welded joints are better with lower heat input. With tandem wire narrow-gap GMA welding, the tensile strength of the joints declined from 795.3 to 718.3 MPa and the impact toughness at −40 °C resulted in a weak position in the weld zone, which declined from 76~81 J to 55~69 J, when the welding speed reduced from 350 to 250 mm/min. With oscillating-arc narrow-gap GMA welding, the tensile strength achieved 853.4 MPa and the impact toughness at −40 °C was around 69~87 J. The results indicated that, under the appropriate heat input, the tensile strength of the joint exceeds 770 MPa and the low temperature impact toughness at −40 °C exceeds 69 J. A 155 mm-thick Q690E steel welded joint was obtained and the mechanical properties of the welded joint meets the requirements of the offshore drilling platforms. Full article

Due to its high strength and good plasticity, dual-phase (DP) steel is widely used for manufacturing the structural and reinforcement components of automobiles. Therefore, it is urgent to investigate the mechanical properties and microstructure variation in DP steel after deformation, especially those subjected to hot-forming processes. In this study, the mechanical properties and microstructure of laser-formed DP980 steel plates under different laser parameters were investigated by means of monotonic tensile tests, microhardness tests, and metallographic tests. The results showed that both yield strength and tensile strength increased with increasing laser line energy in the range of 5~19 J/mm due to the increasing volume content of martensite laths. Elongation was slightly improved after the laser-forming process due to the existence of residual austenite. The average microhardness of the heat-affected zone also increased with an increase in laser line energy and reached a maximum of 412.8 HV_0.2—an improvement of 23.5% compared to that of the parent material. Full article

In this paper, the change in the mechanical properties of a composite plate was studied using the heat treatment method, and it was found that the performance of the composite plate was greatly improved under the process of quenching at 900 °C and tempering at 200 °C. The hot-rolled NM500/Q345 clad plates were subjected to heat treatment tests of 860 °C, 900 °C, and 940 °C austenitization + 200 tempering. With the help of an optical microscope, scanning electron microscope, EBSD, and transmission electron microscope, the microstructure, interface element distribution, and defect composition at the composite bonding interface of hot rolling and heat treatment were analyzed. An analysis and friction and wear tests were carried out on the wear resistance of the clad NM500. It was found that the microstructure of the NM500/Q345 clad plate before austenitization was mainly pearlite and ferrite, and both were transformed into lath martensite after austenitization. As the austenitization temperature increased, the size of the martensitic lath bundle also became coarse. After austenitization at 900 °C and tempering at 200 °C, the lath-like martensite structure of NM500 contained high-density dislocations between the laths. With the increase in the austenitization temperature, the surface Rockwell hardness showed a trend of first increasing and then decreasing. The wear was the worst when the material was not quenched. When the clad plate was quenched at 900 °C and tempered at 200 °C, the wear of NM500 was the lightest; the maximum depth of the wear scar was 14 μm; the width was the narrowest, 0.73 mm; and the wear volume was the smallest, 0.0305 mm³. Full article

High-strength low alloy (HSLA) S500MC steel is widely used for chassis components, structural parts, and pressure vessels. In this study, the effects of heat input during automatic gas tungsten arc welding (GTAW) on microstructure and mechanical properties of thermomechanically controlled processed (TMP) S500MC steel were investigated. A butt joint configuration was used, and welding was performed in autogenous mode. Six different levels of heat input namely 1.764 kJ/mm, 1.995 kJ/mm, 2.035 kJ/mm, 2.132 kJ/mm, 2.229 kJ/mm, and 2.33 kJ/mm were considered. Microstructural investigations revealed a different microstructure than base metal in the fusion zone (FZ) of all welded joints which was most likely due to a lath martensitic microstructure surrounded by retained austenite. With increased heat input, the amount of retained austenite and the size of packets increased. In the heat-affected zone (HAZ), two distinct regions of coarse grain (CG-HAZ) and fine grain (FG-HAZ) were observed. Due to the presence of carbides in the HAZ, mostly a martensitic microstructure with smaller packets, compared to FZ, was formed. By increasing the heat input and through the dissolution of carbides, the dimension of packets increased. Due to microstructural changes and grain growth, in both the FZ and the HAZ, the mechanical properties produced by TMP were lost in these regions. However, failure occurred in the base metal of all samples with a maximum tensile strength of 690 MPa. Thus, tensile strength in the weld zone and HAZ were higher than the base metal even for the highest heat input indicating the formation of a good joint between S500MC plates with GTAW, regardless of heat input. Full article

Reduced activation ferritic (RAF) martensitic steels are promising candidates for the first wall of fusion reactors. However, current manufacturing capabilities call for these components to be made by welding wrought plates. This limits design freedom and necessitates the use of post-weld heat treatments (PWHT) in accordance with the boiler and pressure vessel code. Additive manufacturing (AM) can offer a unique solution to solve this challenge by leveraging the layer-wise deposition strategy to come up with temper bead deposition techniques to eliminate post-processing heat treatments (PPHT). However, it is necessary to benchmark the properties of RAF steels fabricated by AM with their wrought counterparts to identify the process-structure-property correlation, which is the goal of this study. The study demonstrates that while tensile properties at room temperature and high temperatures are satisfactory, the as fabricated and samples after PPHT have significant heterogeneity in tensile elongation. This has been attributed to the presence of discontinuities in the build. The as-fabricated samples have an average tensile strength of 1190 + 12 MPa and an average elongation of 15 + 5% at room temperature and 658 ± 20 MPa ultimate tensile strength (UTS) and 14 ± 7% at 600 °C. After the post-weld heat treatment, mechanical properties decrease to around 600–650 MPa and an elongation between 20–25% at room temperature to 300 MPa UTS and 25–28% elongation at 600 °C. The characterization of microstructures at various length scales demonstrates that the as-fabricated structure has a significant fraction of delta ferrite in a lath martensitic matrix. No precipitates could be identified in the as-fabricated structure. PPHT led to a decrease in the area fraction of delta ferrite and precipitation of M₂₃C₆ and MX. Detailed characterization clearly demonstrates that the lack of precipitates in the as-fabricated structure could be due to the slow tempering response of the alloy. Finally, the needs to develop new alloys to achieve the objectives stated above are articulated. Full article

In the present work, we use an advanced EBSD method to analyze the two prominent types of martensite microstructures that are found in the binary Fe-Ni system, lath martensite (27.5 at.% Ni) and plate martensite (29.5 at.% Ni). We modify, document, and apply an analytical EBSD procedure, which was originally proposed by Yardley and Payton, 2014. It analyzes the distributions of the three KSI-angles (ξ₁, ξ₂, and ξ₃, KSI after Kurdjumov and Sachs), which describe small angular deviations between crystal planes in the unit cells of martensite and austenite—which are related through specific orientation relationships. The analysis of the angular distributions can be exploited to obtain high-resolution, color-coded micrographs of martensitic microstructures, which, for example, visualize the difference between lath and plate martensite and appreciate the microstructural features, like midribs in large plate martensite crystals. The differences between the two types of martensite also manifest themselves in different distributions of the KSI-angles (wider for lath and narrower for plate martensite). Finally, our experimental results prove that local distortions result in scatter, which is larger than the differences between the orientation relationships of Kurdjumov/Sachs, Nishiyama/Wassermann, and Greninger/Troiano. Full article