Search Results (11)

Here, we introduce novel pregelatinized starch-modified silica gels for Portland cement enhancement. The modified SiO₂ gels demonstrate superior mechanical properties compared to pure silica, with optimal starch modification increasing the modulus by 244.8%. Structural characterization reveals that starch alters Si-O bond configurations without covalent bond formation. Applied to Portland cement, the modified gels significantly enhance compressive strength through method-dependent mechanisms. Casting applications show measurable strength improvements, while pressing methods achieve a 42.3% compressive strength increase with superior packing efficiency under confined conditions. The enhancement primarily stems from accelerated C₃S hydration facilitated by the modified silica gels. These findings establish an innovative approach for high-performance cement materials via organic–inorganic composite modification, providing practical formulation guidance across diverse application scenarios. Full article

Perfluorosulfonic acid (PFSA) membranes suffer from severe conductivity decay caused by dehydration at elevated temperatures, hindering their application in medium- to high-temperature proton exchange membrane fuel cells (MHT-PEMFCs). To address this, Nafion/SiO₂ composite membranes with systematically varied filler contents were fabricated via a sol–gel-assisted casting strategy to enhance hydration stability and proton transport. Spectroscopic and microscopic analyses reveal a homogeneous nanoscale dispersion of SiO₂ within the Nafion matrix, along with strong interfacial hydrogen bonding between SiO₂ and sulfonic acid groups. These interactions effectively suppress polymer crystallinity and stabilize hydrated ionic domains. Thermogravimetric analysis confirms markedly improved water retention in the composite membranes at intermediate temperatures. Proton conductivity measurements at 50% relative humidity (RH) identify the Nafion/SiO₂-3 membrane as exhibiting optimal transport behavior, delivering the highest conductivity of 61.9 mS·cm⁻¹ at 120 °C and significantly improved conductivity retention compared to Nafion 117. Furthermore, single-cell tests under MHT-PEMFC conditions (120 °C, 50% RH) demonstrate the practical efficacy of these membrane-level enhancements, with the Nafion/SiO₂-3 membrane exhibiting an open-circuit voltage and peak power density 11.2% and 8.9% higher, respectively, than those of pristine Nafion under identical MEA fabrication and operating conditions. This study elucidates a clear structure–property–transport relationship in SiO₂-reinforced PFSA membranes, demonstrating that controlled inorganic incorporation is a robust strategy for extending the operational temperature window of PFSA-based proton exchange membranes toward device-level applications. Full article

A sol-gel approach was used to prepare a thin hydrogel membrane based on an organic-inorganic polymer matrix embedded with pre-synthesized gold nanoparticles (AuNPs). The organic polymers utilized were poly(vinyl alcohol) (PVA) and poly(ethylene oxide) 400 (PEO) while tetraethoxysilane (TEOS) served as a precursor for the inorganic silica polymer. AuNPs were synthesized using D-glucose as a reducing agent and starch as a capping agent. A mixture of PVA, PEO, pre-hydrolyzed TEOS, and AuNP dispersions was cast and dried at 50 °C to obtain the hybrid hydrogel membrane. The structure, morphology, and optical properties of the nanocomposite membrane were analyzed using TEM, SEM, XRD, and UV-Vis spectroscopy. The newly designed hybrid hydrogel membrane was utilized as an efficient sorbent for the simultaneous speciation analysis of valence species of chromium and manganese in water samples via solid-phase extraction. This study revealed that Cr(III) and Mn(II) could be simultaneously adsorbed onto the PVA/PEO/SiO₂/AuNP membrane at pH 9 while Cr(VI) and Mn(VII) remained in solution due to their inability to bind under these conditions. Under optimized parameters, detection limits and relative standard deviations were determined for chromium and manganese species. The developed analytical method was successfully applied for the simultaneous speciation analysis of chromium and manganese in drinking water and wastewater samples. Full article

Geopolymers are an inorganic material in an alkaline environment that is synthesized with alumina–silica gel. The structure of geopolymers consists of an inorganic chain of material and a covalent-bound molecular system. Currently, Ordinary Portland Cement (OPC) has caused carbon dioxide (CO₂) emissions which causes greenhouse effects. This analysis investigates the impact on fly ash/dolomite-based-geopolymer with various molarities of sodium hydroxide solutions which are 6 M, 8 M, 10 M, 12 M and 14 M. The samples of fly ash/dolomite-based-geopolymer were prepared with the usage of solid to liquid of 2.0, by mass and alkaline activator ratio of 2.5, by mass. After that, the geopolymer was cast in 50 × 50 × 50 mm molds before testing after 7 days of curing. The samples were tested on compressive strength, density, water absorption, morphology, elemental distributions and phase analysis. From the results, the usage of 8 M of NaOH gave the optimum properties for the fly ash/dolomite-based geopolymer. The elemental distribution analysis exposes the Al, Si, Ca, Fe and Mg chemical distribution of the samples from the selected area. The distribution of the elements is related to the compressive strength and compared with the chemical composition of the fly ash and dolomite. Full article

This paper presents an innovative approach towards the development of a green concrete. The geopolymer is an environmentally friendly construction/repairing material. In addition, glass fibers are helpful to influence the strength properties and to reduce hair line cracks and bleeding in concrete. This study is based on the use of fly ash and glass fibers as a partial replacement of cement and, subsequently, its effect on compressive strength and split tensile strength of concrete. The geopolymer is manufactured after the process of geopolymerization between class F fly ash and alkali activator fluid (sodium silicate and sodium hydroxide). In geopolymer concretes (GPC), an inorganic polymer called aluminosilicate will act as a binder, the same as conventional concrete has Portland cement (OPC)-generated C-S-H gel. The glass fibers are added in the ratios of 3%, 6%, and 10% by weight of cement. To check the effect of geopolymer and glass fibers on compressive strength and split tensile strength of concrete, concrete cubes of size 150 × 150 × 150 mm and concrete cylinders of size 150 × 300 mm with or without geopolymer and glass fibers were casted and cured for 7, 14, 21, and 28 days. The compressive strength and split tensile strength of all concrete cubes and cylinders were determined by compression testing machine. The findings of the research study revealed that concrete having geopolymer and glass fibers used as a partial replacement of cement showed lesser strength as compared to conventional concrete. Concrete having glass fibers showed reduced workability and more segregation as compared to geopolymer concrete and normal concrete. However, the concrete made either with geopolymer or glass fibers is economical as compared to conventional concrete. Full article

Material from the electric arc furnace smelting of municipal solid waste incineration (MSWI) bottom ash was easily converted into highly porous glass-ceramics by a combination of inorganic gel casting and sinter-crystallization at 1000 °C. In particular, the gelation of aqueous suspensions of fine glass powders, transformed into “green” foams by intensive mechanical stirring, occurred with a limited addition of alkali activator (1 M NaOH). The products coupled the stabilization of pollutants with good mechanical properties (e.g., compressive strength approaching 4 MPa). Interestingly, they could be used also as raw material for new glass-ceramic foams, obtained by the same gel casting and sintering method, with no degradation of chemical stability. Limitations in the crushing strength, derived from the limited viscous flow densification of semi-crystalline powders, were overcome by mixing powders from recycled foams with 30 wt% soda-lime glass. The new products finally featured an even higher strength-to-density ratio than the foams from the first cycle. Full article

A novel micro/nanoscale rough structured superhydrophilic hybrid-coated mesh that shows underwater superoleophobic behavior is fabricated by spray casting or dipping nanoparticle–polymer suspensions on stainless steel mesh substrates. Water droplets can spread over the mesh completely; meanwhile, oil droplets can roll off the mesh at low tilt angles without any penetration. Besides overcoming the oil-fouling problem of many superhydrophilic coatings, this superhydrophilic and underwater superoleophobic mesh can be used to separate oil and water. The simple method used here to prepare the organic–inorganic hybrid coatings successfully produced controllable micro-nano binary roughness and also achieved a rough topography of micro-nano binary structure by controlling the content of inorganic particles. The mechanism of oil–water separation by the superhydrophilic and superoleophobic membrane is rationalized by considering capillary mechanics. Tetraethyl orathosilicate (TEOS) as a base was used to prepare the nano-SiO₂ solution as a nano-dopant through a sol-gel process, while polyvinyl alcohol (PVA) was used as the film binder and glutaraldehyde as the cross-linking agent; the mixture was dip-coated on the surface of 300-mesh stainless steel mesh to form superhydrophilic and underwater superoleophobic film. Properties of nano-SiO₂ represented by infrared spectroscopy and surface topography of the film observed under scanning electron microscope (SEM) indicated that the film surface had a coarse micro–nano binary structure; the effect of nano-SiO₂ doping amount on the film’s surface topography and the effect of such surface topography on hydrophilicity of the film were studied; contact angle of water on such surface was tested as 0° by the surface contact angle tester and spread quickly; the underwater contact angle to oil was 158°, showing superhydrophilic and underwater superoleophobic properties. The effect of the dosing amount of cross-linking agent to the waterproof swelling property and the permeate flux of the film were studied; the oil–water separation effect of the film to oil–water suspension and oil–water emulsion was studied too, and in both cases the separation efficiency reached 99%, which finally reduced the oil content to be lower than 50 mg/L. The effect of filtration times to permeate flux was studied, and it was found that the more hydrophilic the film was, the stronger the stain resistance would be, and the permeate flux would gradually decrease along with the increase of filtration times. Full article

A ‘weak alkali activation’ was applied to aqueous suspensions based on soda lime glass and coal fly ash. Unlike in actual geopolymers, an extensive formation of zeolite-like gels was not expected, due to the low molarity of the alkali activator (NaOH) used. In any case, the suspension underwent gelation and presented a marked pseudoplastic behavior. A significant foaming could be achieved by air incorporation, in turn resulting from intensive mechanical stirring (with the help of a surfactant), before complete hardening. Dried foams were later subjected to heat treatment at 700–900 °C. The interactions between glass and fly ash, upon firing, determined the formation of new crystal phases, particularly nepheline (sodium alumino–silicate), with remarkable crushing strength (~6 MPa, with a porosity of about 70%). The fired materials, finally, demonstrated a successful stabilization of pollutants from fly ash and a low thermal conductivity that could be exploited for building applications. Full article

A new technique for the production of glass foams, based on alkali activation and gel casting, previously applied to soda-lime glass, was successfully extended to boro-alumino-silicate glass, recovered from the recycling of pharmaceutical vials. A weak alkali activation (2.5 M NaOH or NaOH/KOH aqueous solutions) of fine glass powders (below 70 µm) allowed for the obtainment of well-dispersed concentrated aqueous suspensions, undergoing gelation by treatment at low temperature (75 °C). Unlike soda-lime glass, the progressive hardening could not be attributed to the formation of calcium-rich silicate hydrates. The gelation was provided considering the chemical formulation of pharmaceutical glass (CaO-free) to the formation of hydrated sodium alumino-silicate (N-A-S-H) gel. An extensive direct foaming was achieved by vigorous mechanical stirring of partially gelified suspensions, comprising also a surfactant. A sintering treatment at 700 °C, was finally applied to stabilize the cellular structures. Full article

Highly porous bioactive glass-ceramic scaffolds were effectively fabricated by an inorganic gel casting technique, based on alkali activation and gelification, followed by viscous flow sintering. Glass powders, already known to yield a bioactive sintered glass-ceramic (CEL2) were dispersed in an alkaline solution, with partial dissolution of glass powders. The obtained glass suspensions underwent progressive hardening, by curing at low temperature (40 °C), owing to the formation of a C–S–H (calcium silicate hydrate) gel. As successful direct foaming was achieved by vigorous mechanical stirring of gelified suspensions, comprising also a surfactant. The developed cellular structures were later heat-treated at 900–1000 °C, to form CEL2 glass-ceramic foams, featuring an abundant total porosity (from 60% to 80%) and well-interconnected macro- and micro-sized cells. The developed foams possessed a compressive strength from 2.5 to 5 MPa, which is in the range of human trabecular bone strength. Therefore, CEL2 glass-ceramics can be proposed for bone substitutions. Full article

Highly porous wollastonite-diopside glass-ceramics have been successfully obtained by a new gel-casting technique. The gelation of an aqueous slurry of glass powders was not achieved according to the polymerization of an organic monomer, but as the result of alkali activation. The alkali activation of a Ca-Mg silicate glass (with a composition close to 50 mol % wollastonite—50 mol % diopside, with minor amounts of Na₂O and P₂O₅) allowed for the obtainment of well-dispersed concentrated suspensions, undergoing progressive hardening by curing at low temperature (40 °C), owing to the formation of a C–S–H (calcium silicate hydrate) gel. An extensive direct foaming was achieved by vigorous mechanical stirring of partially gelified suspensions, comprising also a surfactant. The open-celled structure resulting from mechanical foaming could be ‘frozen’ by the subsequent sintering treatment, at 900–1000 °C, causing substantial crystallization. A total porosity exceeding 80%, comprising both well-interconnected macro-pores and micro-pores on cell walls, was accompanied by an excellent compressive strength, even above 5 MPa. Full article