Search Results (8)

The present research analyses the injection rate of a direct rail injection diesel engine, focusing specifically on the influence of the nozzles and various operating conditions from real road tests on the rate of injection. A diesel injector test bench was used for feedback with real data from the test vehicle under real road conditions. An analysis of the behaviour of the injection rate was carried out using the zero-dimensional model. This model generated a predictive model that incorporated the five variables identified through a developed multivariate analysis of variance, showing a high correlation of dependence between variations in injection pressure, the diameter of the holes, and the number of holes with greater representativeness. The results obtained showed that the nozzle geometry and the physical properties of the fuel had a direct effect on the injection rate. This analysis enriches the understanding of fuel injection and its effects on diesel engine performance by providing an analysis of the system components that influence the injection rate and generating a simple tool to feed thermodynamic diagnostic models. The proposal model may be used as an input in thermodynamics predictive models and reduce the simulation load in computational fluid dynamics predictive models. Full article

The effects of producer gas (PG), hydrogen (H₂), and neem oil methyl ester-blended fuel (NeOME B20) flow rate optimization on dual fuel (DF) engine performance were examined in the current work. PG and H₂ were used as primary fuels, while NeOME B20 was used as a secondary pilot fuel in the DF engine. The DF engine’s performance and pollution levels were optimized using response surface methodology (RSM) and the results were compared with experimental values. The full factorial design (FFD) has been used to minimize the number of experiments. The design of experiments (DOEs) with an experimental design matrix of 27 distinct combinations were taken into consideration. The primary goal of the effort is to optimize different fuel flow rates for better brake thermal efficiency (BTE) and lower tail pipe exhaust pollutants. The developed RSM model is validated with experimental results for the selected fuel flow rates using a desirability approach. Experiments were carried out at a constant speed of 1500 rpm, compression ratio (CR) of 17.5, injector opening pressure (IOP) 240 bar, six-hole nozzle with 0.2 mm diameter, and injection timing (IT) of 27° before top dead center (bTDC). The flow rates of NeOME B20, PG, and H₂ varied from 0.4 to 0.8 kg/h, 7 to 9 kg/h, and 0.029 to 0.059 kg/h, respectively. Optimum flow rates for NeOME B20, PG, and H₂ were found to be 0.8, 7, and 0.044, kg/h respectively for the maximized break thermal efficiency (BTE) and reduced exhaust emission levels. However, a marginal increase in NO_x was noticed. In addition, the delay period and combustion duration were reduced, and the cylinder pressure (CP) and heat release rate (HRR) were increased for the optimal condition with a desirability of 0.998. Overall, DF operation with selected fuel combinations was found to be smooth and satisfactory. Full article

This work covers the impact of varying injector nozzle hole numbers (INHNs) and fuel injection pressures (IPs) on fuel atomization, performance, and exhaust emission characteristics of a diesel engine. The primary goal of this research was to improve fuel characteristics. Increasing INHNs and fuel IPs have a substantial impact on the blended fuel viscosity and density, which leads to increased atomization and mixing rates, as well as combustion and engine efficiency. The fuel atomization was checked by varying the INHNs with an operating diesel fuel using the ANSYS Fluent spray simulation work. The experimental test was performed on the fuel blends of waste cooking oil (WCO)–diesel blends from 10 to 30% (with an increment of 10%) by evaluating the performance and emission parameters. The fuel IPs were altered on four, such as 190, 200 (default), 210, and 220 bar with a modification of INHN of 1 (default), 3, and 4), each 0.84, 0.33, and 0.25 mm in orifice size, respectively. The simulation result shows that the INHN-4 has better fuel atomization. Whereas the experimental test revealed that the increment in blending ratio of WCO was up to 30%, INHNs and fuel IPs enhanced the BSFC and BTE and reduced exhaust emissions. The results indicate that increasing the fuel IP up to 210 bar with a 4-hole INHN for B30 was the optimal combination for the overall enhancement of BSFC and BTE, as well as lower CO and HC emissions with a minor rise in NO_x when compared to the baseline diesel. Full article

Renewable fuels are alternative resources that find use in the power generation, agricultural, and transportation sectors. The sustainable utility of these renewable fuels mostly addresses the socio-economic issues of a country and reduces its dependency on fossil fuels. In addition, being environmentally friendly allows them to handle global warming more effectively. Two B20 fuel blends were produced using methyl esters of cashew nutshell and jamun seed oils to test the performance of the common rail direct injection engine. To improve the engine performance, injection parameters such as nozzle geometry, injection time, and injector opening pressure are used. Improved brake thermal efficiency and lower emissions of smoke, hydrocarbons (HC), carbon monoxide (CO), and nitrogen oxides (NOx) were achieved with the help of advancing the injection timing, raising the injector opening pressure, and increasing the number of injector nozzle holes. In addition to reducing the ignition delay, extending the combustion duration, and increasing the peak pressure, the revised injection settings also boosted the heat release rates. At the maximum load, compared to CHNOB B20, JAMNSOB B20 showed a significant rise in the brake thermal efficiency (BTE) by 4.94% and a considerable decrease in smoke emissions (0.8%) with an increase in NOx (1.45%), by varying the injection timing, injection pressure, and nozzle geometry of the common rail direct injection (CRDI) engine. Full article

A closed-cycle, three-dimensional (3D) computational fluid dynamics (CFD) analysis campaign was conducted to evaluate the performance of using spark plugs to assist gasoline compression ignition (GCI) combustion during cold idle operations. A conventional spark plug using single-sided J-strap design was put at a location on the cylinder head to facilitate spray-guided spark assistance. Ignition was modeled with an L-type energy distribution to depict the breakdown and the arc-to-glow phases during the energy discharge process. Several key design parameters were investigated, including injector clocking, number of nozzle holes, spray inclusion angle, number of fuel injections, fuel split ratio, and fuel injection timings. The study emphasized the region around the spark gap, focusing on flame kernel formation and development and local equivalence ratio distribution. Flame kernel development and the ignition process were found to correlate strongly with the fuel stratification and the flow velocity near the spark gap. The analysis results showed that the flame kernel development followed the direction of the local flow field. In addition, the local fuel stratification notably influenced early-stage flame kernel development due to varying injection spray patterns and the fuel injection strategies. Among these design parameters, the number of nozzle holes and fuel injection timing had the most significant effects on the engine combustion performance. Full article

Environmentally friendly, renewable, and green fuels have many benefits over fossil fuels, particularly regarding energy efficiency, in addition to addressing environmental and socioeconomic problems. As a result, green fuels can be used in transportation and power generating applications. Furthermore, being green can ably address the emission-related issues of global warming. In view of the advantages of renewable fuels, two B20 fuel blends obtained from methyl esters of cashew nutshell (CHNOB), jackfruit seed (JACKFSNOB), and jamun seed oils (JAMSOB) were selected to evaluate the performance of a common rail direct injection (CRDI) engine. Compatibility of the nozzle geometry (NG) and combustion chamber shape (CCS) were optimized for increased engine performance. The optimized CCS matched with an increased number of injector nozzle holes in NG showed reasonably improved brake thermal efficiency (BTE), reduced emissions of smoke, HC, and CO, respectively, while NOx increased. Further combustion parameters, such as ignition delay (ID) and combustion duration (CD) reduced, while peak pressure (PP) and heat release rates (HRR) increased at the optimized injection parameters. The CRDI engine powered with JAMSOB B20 showed an increase in BTE of 4–5%, while a significant reduction in HC and CO emissions was obtained compared to JACKFSNOB B20 and CHNOB B20, with increased NOx. Full article

Being an energy source of another origin, the compression ignition (CI) engine’s typical design parameters might not suit Simarouba oil methyl ester (SuOME). Present experimental investigation targets are determining the effects of engine design parameters, including fuel injection pressure and nozzle geometry, on the engine, concerning performance and emissions such as carbon monoxide (CO), unburnt hydrocarbon (HC), oxides of nitrogen (NO_x), and smoke opacity, with SuOME as fuel. Comparisons of brake thermal efficiency (BTE) and different emissions from the engine tailpipe were performed for different fuel injection pressures and a number of injector holes and diameter of orifices were opened in the injector to find the optimum combination to run the engine with SuOME. It was observed that the combined effect of an increase in injection pressure of 240 bar from 205 bar, and increasing number of injector holes from three to six with reduced injector hole diameters from 0.2 to 0.3 mm, recorded higher brake thermal efficiency with reduced emission levels for the SuOME mode of operation compared to the baseline standard operation with SuOME. For 240 bar compared to 205 bar of injection pressure (IP) for SuOME, the BTE increased by 2.35% and smoke opacity reduced by 1.45%. For six-hole fuel injectors compared to three-hole injectors, the BTE increased by 3.19%, HC reduced by 9.5%, and CO reduced by 14.7%. At 240 bar IP, with the six-hole injector having a 0.2 mm hole diameter compared to the 0.3 mm hole diameter, the BTE increased by 5%, HC reduced by 5.26%, CO reduced by 25.61%, smoke reduced by 10%, while NO_x increased marginally by 0.27%. Hence, the six-hole FI, 240 IP, 0.2 mm FI diameter holes are suitable for diesel engine operation fueled by Simarouba biodiesel. Full article

Compression ignition (CI) engines are widely used in modern society, but they are also recognized as a significative source of harmful and human hazard emissions such as particulate matter (PM) and nitrogen oxides (NOx). Moreover, the combustion of fossil fuels is related to the growing amount of greenhouse gas (GHG) emissions, such as carbon dioxide (CO₂). Stringent emission regulatory programs, the transition to cleaner and more advanced powertrains and the use of lower carbon fuels are driving forces for the improvement of diesel engines in terms of overall efficiency and engine-out emissions. Ethanol, a light alcohol and lower carbon fuel, is a promising alternative fuel applicable in the dual-fuel (DF) combustion mode to mitigate CO₂ and also engine-out PM emissions. In this context, this work aims to assess the maximum fuel substitution ratio (FSR) and the impact on CO₂ and PM emissions of different nozzle holes number injectors, 7 and 9, in the DF operating mode. The analysis was conducted within engine working constraints and considered the influence on maximum FSR of calibration parameters, such as combustion phasing, rail pressure, injection pattern and exhaust gas recirculation (EGR). The experimental tests were carried out on a single-cylinder light-duty CI engine with ethanol introduced via port fuel injection (PFI) and direct injection of diesel in two operating points, 1500 and 2000 rpm and at 5 and 8 bar of brake mean effective pressure (BMEP), respectively. Noise and the coefficient of variation in indicated mean effective pressure (COV_IMEP) limits have been chosen as practical constraints. In particular, the experimental analysis assesses for each parameter or their combination the highest ethanol fraction that can be injected. To discriminate the effect on ethanol fraction and the combustion process of each parameter, a one-at-a-time-factor approach was used. The results show that, in both operating points, the EGR reduces the maximum ethanol fraction injectable; nevertheless, the ethanol addition leads to outstanding improvement in terms of engine-out PM. The adoption of a 9 hole diesel injector, for lower load, allows reaching a higher fraction of ethanol in all test conditions with an improvement in combustion noise, on average 3 dBA, while near-zero PM emissions and a reduction can be noticed, on the average of 1 g/kWh, and CO₂ compared with the fewer nozzle holes case. Increasing the load insensitivity to different holes number was observed. Full article