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Keywords = individualized titanium mesh

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19 pages, 1272 KB  
Systematic Review
Influence of SLM-, SLS-, and DMLS-Manufactured Titanium Meshes on Bone Gain Parameters and Complications: A Systematic Review
by Viktor Savov, Stefan Peev, Ralitsa Yotsova and Varvara-Velika Rogova
Dent. J. 2025, 13(9), 387; https://doi.org/10.3390/dj13090387 - 26 Aug 2025
Abstract
Background/Objectives: Guided bone regeneration one of the most widely used techniques, relies on combining bone graft material with barrier membranes or meshes. The choice of the mesh material depends on the specific clinical situation. Among the available options, titanium membranes are recognized [...] Read more.
Background/Objectives: Guided bone regeneration one of the most widely used techniques, relies on combining bone graft material with barrier membranes or meshes. The choice of the mesh material depends on the specific clinical situation. Among the available options, titanium membranes are recognized as one of the most effective in dental implantology. The latter can be categorized into two groups: commercial and individualized. Advancements in additive manufacturing make customized titanium meshes an attractive option for bone regeneration. Customized titanium meshes can be manufactured using three main methods: selective laser sintering (SLS), selective laser melting (SLM), and direct metal laser sintering (DMLS). This review aims to provide information about the differences between the production process and the clinical outcomes. Methods: This systematic review was conducted by the Preferred Reporting Items for Systematic Reviews and Meta-Analysis for Scoping Reviews (PRISMA-ScR). Relevant articles were sought out in the Web of Science, PubMed, and Scopus databases. Results: A total of ten articles were included and thoroughly reviewed. The type of bone graft used, the manufacturing technique, the amount of bone gain, the healing time, and the intraoperative and postoperative complications are discussed. Conclusions: All the relevant studies demonstrated good and predictable results using augmentation with individualized titanium meshes manufactured via SLS, SLM, or DMLS methods. Full article
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21 pages, 7907 KB  
Article
Larger Vertical Ridge Augmentation: A Retrospective Multicenter Comparative Analysis of Seven Surgical Techniques
by Andreas Pabst, Abdulmonem Alshihri, Philipp Becker, Amely Hartmann, Diana Heimes, Eleni Kapogianni, Frank Kloss, Keyvan Sagheb, Markus Troeltzsch, Jochen Tunkel, Christian Walter and Peer W. Kämmerer
J. Clin. Med. 2025, 14(12), 4284; https://doi.org/10.3390/jcm14124284 - 16 Jun 2025
Viewed by 618
Abstract
Background: Vertical alveolar ridge augmentation (ARA) > 3 mm is associated with increased surgical complexity and higher complication rates. Despite the availability of various ARA techniques and graft materials, robust comparative clinical data remain limited. This retrospective multicenter study aimed to evaluate and [...] Read more.
Background: Vertical alveolar ridge augmentation (ARA) > 3 mm is associated with increased surgical complexity and higher complication rates. Despite the availability of various ARA techniques and graft materials, robust comparative clinical data remain limited. This retrospective multicenter study aimed to evaluate and compare surgical and patient-relevant outcomes across seven established vertical ARA techniques. Methods: This retrospective multicenter study included 70 cases of vertical ARA > 3 mm using seven different techniques (10 cases each): an iliac crest graft (ICG), intraoral autogenous bone block (IBB), allogeneic bone block (ABB), CAD/CAM ABB, CAD/CAM titanium mesh (CAD/CAM TM), magnesium scaffold (MS), and the allogeneic shell technique (ST). The outcome parameters included harvesting and insertion time, bone gain (vertical and horizontal, after a minimum of one year), graft resorption (after one year), donor site morbidity, dehiscence rate, need for material removal, and biological and general financial costs. Results: Harvesting time significantly varied among the different ARA techniques (p = 0.0025), with the longest mean durations in ICGs (51.6 ± 5.8 min) and IBBs (36.5 ± 10.8 min), and no harvesting was required for the other techniques. Insertion times also significantly differed between the different ARA techniques (p < 0.0001) and were longest in IBBs (50.1 ± 7.5 min) and the ST (47.3 ± 13.9 min). ICGs achieved the highest vertical and horizontal bone gain (5.6 ± 0.4 mm), while ABBs and CAD/CAM ABBs showed the lowest (~3.0 mm). Resorption rates significantly differed between the different ARA techniques (p < 0.0001) and were highest for ICGs (25.9 ± 3.9%) and lowest for MSs (5.1 ± 1.5%). Donor site morbidity was 100% in ICGs and 50% in IBBs, with no morbidity in the other groups. Dehiscence rates were 10% in most techniques but 30% in CAD/CAM TMs. Removals were required in all techniques except MSs. Biological and financial costs were high for ICGs and CAD/CAM ABBs and low for MSs. Conclusions: Vertical ARA techniques significantly differ regarding harvesting and insertion time, bone gain, graft resorption, donor site morbidity, dehiscence rates, removals, and costs. While ICGs achieved the highest bone volume, less invasive techniques, such as CAD/CAM-based or resorbable scaffolds, reduced biological costs and complication risks. Technique selection should be individualized based on defects, patients, and reconstructive goals. Full article
(This article belongs to the Special Issue Recent Advances in Reconstructive Oral and Maxillofacial Surgery)
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13 pages, 12717 KB  
Article
Workflow for Maxilla/Mandible Individual [Mai®] Implant by Integra Implants—How Individual Implants Are Manufactured
by Rafał Zieliński, Agata Kołkowska, Jerzy Sowiński, Bartłomiej Konieczny, Marcin Kozakiewicz and Wojciech Simka
Biomedicines 2024, 12(8), 1773; https://doi.org/10.3390/biomedicines12081773 - 6 Aug 2024
Cited by 1 | Viewed by 1383
Abstract
The newest technology allows the medical industry to manufacture innovative products such as milled titanium prosthodontic parts in an implant for a screw-retained suprastructure. In the literature, there are some articles on the clinical usage of subperiosteal implants, but none of these publications, [...] Read more.
The newest technology allows the medical industry to manufacture innovative products such as milled titanium prosthodontic parts in an implant for a screw-retained suprastructure. In the literature, there are some articles on the clinical usage of subperiosteal implants, but none of these publications, either in PubMed or Google Scholar, thoroughly describe the workflow for the design and manufacture of individual implants for maxillofacial surgery with milled threads for a screw-retained prosthodontic bridge. The aim of the article is to present a step-by-step method of producing personalized implants, from the first steps of production to the implantation of the final product. The article includes information on patient qualification for surgery, computational preparation and skull printing, planning of Mai Implants®, meshing, 3D printing and milling, cleaning, rinsing, anodizing, and laser marking, as well as the cleaning and sterilization process in a hospital or dental clinic. A detailed description of implant production allows for the analysis of each step and the development of technology. The production of implants is an expensive procedure, but considering all the advantages of the Mai Implants® treatment and the disadvantages of alternatives, the product is worth the price. Full article
(This article belongs to the Special Issue Advances in 3D Printing and Biomaterials in Tissue Engineering)
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16 pages, 3351 KB  
Article
Microbial Electrosynthesis Using 3D Bioprinting of Sporomusa ovata on Copper, Stainless-Steel, and Titanium Cathodes for CO2 Reduction
by Suman Bajracharya, Adolf Krige, Leonidas Matsakas, Ulrika Rova and Paul Christakopoulos
Fermentation 2024, 10(1), 34; https://doi.org/10.3390/fermentation10010034 - 30 Dec 2023
Cited by 11 | Viewed by 2830
Abstract
Acetate can be produced from carbon dioxide (CO2) and electricity using bacteria at the cathode of microbial electrosynthesis (MES). This process relies on electrolytically-produced hydrogen (H2). However, the low solubility of H2 can limit the process. Using metal [...] Read more.
Acetate can be produced from carbon dioxide (CO2) and electricity using bacteria at the cathode of microbial electrosynthesis (MES). This process relies on electrolytically-produced hydrogen (H2). However, the low solubility of H2 can limit the process. Using metal cathodes to generate H2 at a high rate can improve MES. Immobilizing bacteria on the metal cathode can further proliferate the H2 availability to the bacteria. In this study, we investigated the performances of 3D bioprinting of Sporomusa ovata on three metal meshes—copper (Cu), stainless steel (SS), and titanium (Ti), when used individually as a cathode in MES. Bacterial cells were immobilized on the metal using a 3D bioprinter with alginate hydrogel ink. The bioprinted Ti mesh exhibited higher acetate production (53 ± 19 g/m2/d) at −0.8 V vs. Ag/AgCl as compared to other metal cathodes. More than 9 g/L of acetate was achieved with bioprinted Ti, and the least amount was obtained with bioprinted Cu. Although all three metals are known for catalyzing H2 evolution, the lower biocompatibility and chemical stability of Cu hampered its performance. Stable and biocompatible Ti supported the bioprinted S. ovata effectively. Bioprinting of synthetic biofilm on H2-evolving metal cathodes can provide high-performing and robust biocathodes for further application of MES. Full article
(This article belongs to the Special Issue Microbial Fixation of CO2 to Fuels and Chemicals)
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17 pages, 3724 KB  
Article
Microstructure and Electrical Conductivity of Electrospun Titanium Oxynitride Carbon Composite Nanofibers
by Gorazd Koderman Podboršek, Špela Zupančič, Rok Kaufman, Angelja Kjara Surca, Aleš Marsel, Andraž Pavlišič, Nejc Hodnik, Goran Dražić and Marjan Bele
Nanomaterials 2022, 12(13), 2177; https://doi.org/10.3390/nano12132177 - 24 Jun 2022
Cited by 4 | Viewed by 4463
Abstract
Titanium oxynitride carbon composite nanofibers (TiON/C-CNFs) were synthesised with electrospinning and subsequent heat treatment in ammonia gas. In situ four-probe electrical conductivity measurements of individual TiON/C-CNFs were performed. Additionally, the TiON/C-CNFs were thoroughly analysed with various techniques, such as X-ray and electron diffractions, [...] Read more.
Titanium oxynitride carbon composite nanofibers (TiON/C-CNFs) were synthesised with electrospinning and subsequent heat treatment in ammonia gas. In situ four-probe electrical conductivity measurements of individual TiON/C-CNFs were performed. Additionally, the TiON/C-CNFs were thoroughly analysed with various techniques, such as X-ray and electron diffractions, electron microscopies and spectroscopies, thermogravimetric analysis and chemical analysis to determine the crystal structure, morphology, chemical composition, and N/O at. ratio. It was found that nanofibers were composed of 2–5 nm sized titanium oxynitride (TiON) nanoparticles embedded in an amorphous carbon matrix with a small degree of porosity. The average electrical conductivity of a single TiON/C-CNF was 1.2 kS/m and the bulk electrical conductivity of the TiON/C-CNF fabric was 0.053 kS/m. From the available data, the mesh density of the TiON/C-CNF fabric was estimated to have a characteristic length of 1.0 µm and electrical conductivity of a single TiON/C-CNF was estimated to be from 0.45 kS/m to 19 kS/m. The electrical conductivity of the measured TiON/C-CNFs is better than that of amorphous carbon nanofibers and has ohmic behaviour, which indicates that it can effectively serve as a new type of support material for electrocatalysts, batteries, sensors or supercapacitors. Full article
(This article belongs to the Section Energy and Catalysis)
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14 pages, 4447 KB  
Article
Smart Titanium Wire Used for the Evaluation of Hydrophobic/Hydrophilic Interaction by In-Tube Solid Phase Microextraction
by Yuping Zhang, Ning Wang, Zhenyu Lu, Na Chen, Chengxing Cui and Xinxin Chen
Molecules 2022, 27(7), 2353; https://doi.org/10.3390/molecules27072353 - 6 Apr 2022
Cited by 8 | Viewed by 2392
Abstract
Evaluation of the hydrophobic/hydrophilic interaction individually between the sorbent and target compounds in sample pretreatment is a big challenge. Herein, a smart titanium substrate with switchable surface wettability was fabricated and selected as the sorbent for the solution. The titanium wires and meshes [...] Read more.
Evaluation of the hydrophobic/hydrophilic interaction individually between the sorbent and target compounds in sample pretreatment is a big challenge. Herein, a smart titanium substrate with switchable surface wettability was fabricated and selected as the sorbent for the solution. The titanium wires and meshes were fabricated by simple hydrothermal etching and chemical modification so as to construct the superhydrophilic and superhydrophobic surfaces. The micro/nano hierarchical structures of the formed TiO2 nanoparticles in situ on the surface of Ti substrates exhibited the switchable surface wettability. After UV irradiation for about 15.5 h, the superhydrophobic substrates became superhydrophilic. The morphologies and element composition of the wires were observed by SEM, EDS, and XRD, and their surface wettabilities were measured using the Ti mesh by contact angle goniometer. The pristine hydrophilic wire, the resulting superhydrophilic wire, superhydrophobic wire, and the UV-irradiated superhydrophilic wire were filled into a stainless tube as the sorbent instead of the sample loop of a six-port valve for on-line in-tube solid-phase microextraction. When employed in conjunction with HPLC, four kinds of wires were comparatively applied to extract six estrogens in water samples. The optimal conditions for the preconcentration and separation of target compounds were obtained with a sample volume of 60 mL, an injection rate of 2 mL/min, a desorption time of 2 min, and a mobile phase of acetonile/water (47/53, v/v). The results showed that both the superhydrophilic wire and UV-irradiated wire had the highest extraction efficiency for the polar compounds of estrogens with the enrichment factors in the range of 20–177, while the superhydrophobic wire exhibited the highest extraction efficiency for the non-polar compounds of five polycyclic aromatic hydrocarbons (PAHs). They demonstrated that extraction efficiency was mainly dependent on the surface wettability of the sorbent and the polarity of the target compounds, which was in accordance with the molecular theory of like dissolves like. Full article
(This article belongs to the Special Issue Solid-Phase Microextraction and Related Techniques in Bioanalysis)
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12 pages, 1824 KB  
Article
Functional and Cosmetic Outcome after Reconstruction of Isolated, Unilateral Orbital Floor Fractures (Blow-Out Fractures) with and without the Support of 3D-Printed Orbital Anatomical Models
by Guido R. Sigron, Marina Barba, Frédérique Chammartin, Bilal Msallem, Britt-Isabelle Berg and Florian M. Thieringer
J. Clin. Med. 2021, 10(16), 3509; https://doi.org/10.3390/jcm10163509 - 9 Aug 2021
Cited by 26 | Viewed by 3757
Abstract
The present study aimed to analyze if a preformed “hybrid” patient-specific orbital mesh provides a more accurate reconstruction of the orbital floor and a better functional outcome than a standardized, intraoperatively adapted titanium implant. Thirty patients who had undergone surgical reconstruction for isolated, [...] Read more.
The present study aimed to analyze if a preformed “hybrid” patient-specific orbital mesh provides a more accurate reconstruction of the orbital floor and a better functional outcome than a standardized, intraoperatively adapted titanium implant. Thirty patients who had undergone surgical reconstruction for isolated, unilateral orbital floor fractures between May 2016 and November 2018 were included in this study. Of these patients, 13 were treated conventionally by intraoperative adjustment of a standardized titanium mesh based on assessing the fracture’s shape and extent. For the other 17 patients, an individual three-dimensional (3D) anatomical model of the orbit was fabricated with an in-house 3D-printer. This model was used as a template to create a so-called “hybrid” patient-specific titanium implant by preforming the titanium mesh before surgery. The functional and cosmetic outcome in terms of diplopia, enophthalmos, ocular motility, and sensory disturbance trended better when “hybrid” patient-specific titanium meshes were used but with statistically non-significant differences. The 3D-printed anatomical models mirroring the unaffected orbit did not delay the surgery’s timepoint. Nonetheless, it significantly reduced the surgery duration compared to the traditional method (58.9 (SD: 20.1) min versus 94.8 (SD: 33.0) min, p-value = 0.003). This study shows that using 3D-printed anatomical models as a supporting tool allows precise and less time-consuming orbital reconstructions with clinical benefits. Full article
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15 pages, 2368 KB  
Article
Surface Comparison of Three Different Commercial Custom-Made Titanium Meshes Produced by SLM for Dental Applications
by Nuno Cruz, Maria Inês Martins, José Domingos Santos, Javier Gil Mur and João Paulo Tondela
Materials 2020, 13(9), 2177; https://doi.org/10.3390/ma13092177 - 8 May 2020
Cited by 12 | Viewed by 4066
Abstract
The use of individualized titanium meshes has been referred to in scientific literature since 2011. There are many advantages to its use, however, the main complications are related to early or late exposures. As some aspects such as its surface properties have been [...] Read more.
The use of individualized titanium meshes has been referred to in scientific literature since 2011. There are many advantages to its use, however, the main complications are related to early or late exposures. As some aspects such as its surface properties have been pointed out to influence the soft tissue response, this study was designed to compare the surface characteristics of three commercially available individualized titanium meshes between them and according to the manufacturer’s specifications. The results from the scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray diffraction and the contact profilometry measurements were analyzed and cross-checked. It was discovered that, the BoneEasy’s post-processing superficial treatment was more refined, as it delivers the mesh with the lowest Ra value, 0.61 ± 0.14 µm, due to the applied electropolishing. On the other hand, the Yxoss CBR® mesh from ReOss® was sandblasted, presenting an extremely rough surface with a Ra of 6.59 ± 0.76 µm. Full article
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