Search Results (114)

Polydimethylsiloxane (PDMS) is a promising material for the fabrication of 3D scaffolds, thanks to its versatility and the possibility of producing sponge-like architectures through sugar-templating methods. The incorporation of functional additives further expands their potential, extending the applicability of PDMS-based systems toward advanced functional systems in areas such as environmental remediation, sensing, and biomedicine. Among these additives, metal-based nanomaterials such as layered double hydroxides (LDH) are particularly attractive due to their tuneable composition and multifunctional properties. LDHs have gained increasing attention in a range of fields, including biomedical and environmental research, thanks to their biocompatibility, controlled intercalated species release, catalysis, and sensing potential. Previous studies have incorporated LDHs into PDMS sponges via post-synthesis impregnation of pre-formed LDH crystallites, typically synthesized by co-precipitation. While widely used, co-precipitation may limit control over LDH crystallinity, morphology, and structure, affecting performance. In contrast, in situ growth strategies enable more controlled nucleation and development of the LDH structure, leading to improved structural definition and physicochemical properties. In this study, we propose a simple and cost-effective approach based on the incorporation of LDH synthesized under controlled in situ conditions into a porous PDMS sponge matrix with various architectures developed through the use of different sugar templates, enabling tuneable pore sizes while maintaining a scalable and accessible fabrication process. Full article

Magnesium alloys offer low density, high strength, excellent heat dissipation, and good electrical conductivity, benefiting automotive and aerospace sectors. However, magnesium and its alloys are highly susceptible to corrosion, which severely limits their practical use. In this study, the hydrothermal deposition of graphene oxide (GO) and layered double hydroxides (LDHs) was achieved on the surface of an anodized magnesium alloy, forming a GO/LDH coating. The effects of pH and various anionic corrosion inhibitors on the corrosion resistance of the GO/LDH coating were subsequently investigated. The results show that the GO/LDH coating prepared at pH 10.8 exhibits the best corrosion resistance, which is generally associated with a greater coating thickness, with its nanosheets growing in a wavy manner in all directions. This coating also shows higher crystal transparency and a denser layered structure. Based on this, anionic corrosion inhibitors including molybdate, vanadate, and tungstate were incorporated into the GO/LDH coating. Electrochemical impedance (EIS) analysis subsequently revealed that the GO/LDH–molybdate coating exhibited the highest |Z|_{0.01 HZ}, reaching ~10^5.5 Ω cm², indicating its excellent corrosion resistance. This approach offers a novel and effective route to significantly improve the corrosion resistance of magnesium alloys via synergistic coating design. Full article

The drilling and blasting method is the mainstream approach for excavating deep-buried tunnels. Nevertheless, a complex static–dynamic coupling environment is formed by the directional high in situ stress and the widely distributed weakly intercalated layers in rock masses, which frequently result in uncontrolled propagation of blasting-induced cracks. In this paper, deep-buried tunnels with weakly intercalated layers are selected as the research subject, and a numerical model for simulating blasting-induced crack evolution is developed using the material point method. After the model’s reliability is verified through single-hole blasting tests, the effects of in situ stress and weakly intercalated layers on the evolution of blasting-induced cracks are investigated using a typical case. The results demonstrate that geostress direction significantly guides and restrains crack propagation, with cracks extending preferentially along the maximum principal stress but being limited in the perpendicular direction. Compared with the zero-confining-pressure condition, the maximum crack length is reduced by more than 80% when an equal biaxial confining pressure of 20 MPa is applied. Weak interlayers attenuate the transmission of blasting energy, and crack propagation at their ends is significantly amplified when the principal in situ stress aligns with the interlayer orientation, leading to over-excavation. In addition, a targeted optimization strategy for blasting parameters was proposed that reduced the particle vibration velocity at the arch shoulder by 49%. Full article

A series of Mg-Al LDH-based photocatalysts were synthesized via a one-pot steam-assisted method, including pure Mg-Al LDH (MA), Zn-In ion-exchange-modified Mg-Al LDH (MAZ), BiOCl-loaded pristine Mg-Al LDH (MAB), and Zn-In-modified Mg-Al LDH co-loaded with TiO₂ and BiOCl (MA/Zn-In/TiO₂/BiOCl, MAZB). The one-pot synthesis facilitated the in situ intercalation and uniform loading of BiOCl/TiO₂/Zn-In, while Zn²⁺/In³⁺ modified the MA layers via ion exchange, leading to an expansion of the interlayer spacing. The innovation of this work is reflected in two aspects: first, all raw materials are added via a one-pot strategy to achieve in situ preparation of modified hydrotalcite; second, this synthetic route features simple post-treatment without complicated washing, pressure filtration, and other tedious operations. The samples were characterized by X-ray diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS), and N₂ adsorption–desorption isotherms. The bismuth chloride oxide/TiO₂/LDHs exhibited a layered structure, with the active components uniformly distributed between the layers and on the MA surface. Under simulated sunlight irradiation, MAZB achieved 97.5% degradation of 20 mg/L MB within 120 min, with an apparent rate constant of 0.0297 min⁻¹, which is 7.2 times, 2.4 times, and 2.9 times that of MA, MAZ, and MAB, respectively. The degradation rate of MAZB still remained at 89.5% after five cycles, demonstrating excellent stability and reusability. Compared with traditional hydrothermal methods, this steam-assisted system features mild reaction conditions (180 °C, atmospheric pressure), sodium-free raw materials, no washing requirement, and zero waste discharge, showing prominent green advantages. Full article

The long-term exposure of asphalt pavement to ultraviolet radiation causes significant performance degradation and reduces its service life. To enhance the UV resistance of asphalt, nanocomposite modifiers have been incorporated through mechanical blending. However, their effectiveness has been largely limited by poor component uniformity. To address this issue, UV-resistant antioxidant nano-TiO₂ was employed to modify the UV-shielding of layered porous carbon (PC), resulting in the synthesis of nano-TiO₂ intercalated PC (TiO₂/PC). The PC nanosheet was modified by TiO₂ nanoparticles via in situ growth, significantly improving the dispersion homogeneity of TiO₂. Comprehensive characterization (SEM/EDS/FT-IR/XPS) confirmed the successful synthesis of TiO₂/PC with well-defined interfacial bonding. Compared to control samples (PC, TiO₂, and TiO₂ + PC), the asphalt modified by TiO₂/PC-2 composite demonstrated superior UV aging resistance, lower physical aging indices and reduced rheological aging parameters. Moreover, TiO₂/PC modifier prominently suppressed the formation of oxidative groups (C=O/S=O), improved the colloidal stability, and delayed the sol–gel transition of the modified asphalt. The synergistic UV shielding mechanism was attributed to the enhanced UV absorption of TiO₂, multi-reflection and scattering within the PC matrix, and the radical scavenging capabilities of both components. These results provide new design insights for developing anti-UV aging modifiers for asphalt pavements. Full article

The development of efficient and low-cost adsorbents for dye-contaminated wastewater remains an important challenge in environmental remediation. In this study, an interlayer-expanded polypyrrole/maghnite–Cu²⁺ nanocomposite (PPy/Mag–Cu²⁺) was successfully synthesized through purification of raw maghnite, sodium activation, Cu²⁺ ion exchange, and in situ oxidative polymerization of pyrrole. The obtained hybrid was characterized by X-ray fluorescence, X-ray diffraction, Fourier-transform infrared spectroscopy, UV–Vis spectroscopy, scanning electron microscopy, and cyclic voltammetry. The results confirmed the successful incorporation of Cu²⁺ and polypyrrole while preserving the layered aluminosilicate framework. XRD analysis revealed a progressive increase in basal spacing from 17.49 Å for raw maghnite to 25.95 Å for the final nanocomposite, indicating effective intercalation and formation of an expanded hybrid structure. The adsorption performance of PPy/Mag–Cu²⁺ was evaluated for methylene blue removal under batch conditions. Adsorption was strongly influenced by contact time, pH, and initial dye concentration, with equilibrium reached after approximately 80 min and optimum removal at pH 9. Equilibrium data were best fitted by the Langmuir model, with a maximum monolayer adsorption capacity of 43.66 mg g⁻¹, while kinetic data followed the pseudo-second-order model. These findings demonstrate that PPy/Mag–Cu²⁺ is a promising and cost-effective hybrid adsorbent for cationic dye removal from aqueous media. Full article

The large-scale generation of waste graphite not only poses environmental challenges but also provides an opportunity for resource recovery. This study proposes a sustainable strategy that utilizes the graphite cutting waste produced during the production of large graphite electrodes through chemical intercalation, microwave-assisted expansion, and in situ urea nitrogen doping techniques to prepare nitrogen-containing micro-expanded graphite (NMG) composite materials. Structural analysis reveals that the nitrogen-doped amorphous carbon layer formed on the expanded graphite (EG) matrix effectively suppresses excessive expansion while preserving its typical worm-like interlayer morphology and porous structure. XPS confirms successful nitrogen doping with predominant pyridinic-N configuration, introducing abundant defect sites and enhancing lithiophilicity. As an anode for LIBs, NMG delivers an exceptional initial discharge capacity of 1907.5 mAh g⁻¹ at 20 mA g⁻¹ and maintains 798.2 mAh g⁻¹ after 50 cycles, nearly twice that of purified waste graphite (G). Remarkably, after 1000 cycles at 1 A g⁻¹, it retains 650.4 mAh g⁻¹ with 89.9% capacity retention, indicating an electrochemical activation process. Kinetic analysis reveals that the superior performance originates from synergistic diffusion-controlled intercalation and surface-dominated pseudocapacitance, with nitrogen-doped defect sites and hierarchical pore architecture promoting rapid ion/electron transport and surface faradaic reactions. This work demonstrates a viable pathway for value-added upcycling of waste graphite while providing insights into designing high-performance anodes through integrated defect engineering and heteroatom doping. Full article

The marine atmospheric environment, characterized by a high chloride content, high humidity, and a high corrosion rate of structural steel, urgently demands anticorrosion methods that are compatible with other technologies such as alloy steel and organic coatings. In this study, an inhibitor-loaded conversion film was grown in situ on a steel surface to prevent chloride-induced corrosion. Specifically, a Mg-Fe layered double hydroxide (LDH) conversion film was grown on the steel surface, and p-aminobenzoate (pAB⁻) inhibitor ions were intercalated into the LDH. After half a year of natural corrosion in the actual marine atmospheric environment, the average corrosion rate of steel with the inhibitor@LDH film was 36.20 µm/a, which was 21% lower than that of the steel substrate (45.91 µm/a). The inhibitor@LDH film also effectively suppressed local pitting corrosion, with the density of corrosion pits significantly reduced by 64%. Furthermore, the inhibitor@LDH film promoted the formation of a denser and thinner rust layer on the steel surface, with a smaller crack width, fewer cracks, and an increased α-FeOOH/γ-FeOOH ratio. In summary, the inhibitor@LDH conversion film inhibits general and local corrosion on steel in a marine atmospheric environment. Full article

The development of hybrid organic coatings for corrosion protection remains a key research priority. This study focuses on synthesising Layered Double Hydroxide (ZnGa-LDHs) intercalated with environmentally friendly disodium sebacate (SB) corrosion inhibitor, forming ZnGa-SB. To overcome the challenge of limited dispersibility in organic coatings, ZnGa-SB was combined with Graphene Nanoribbons (GNR), produced through the oxidative unzipping of multi-walled carbon nanotubes (MWCNT). The resulting composite, ZnGa-SB/GNR, was synthesised using an in situ hydrothermal method and incorporated into polyurethane (PU) enamel. The synergy between high-barrier GNRs and active ZnGa-SB creates a “labyrinth effect” that effectively inhibits the diffusion of corrosive species. Microstructural analysis, including XRD, FT-IR, Raman, TGA, FE-SEM, and EDS, confirmed the nanofiller structure. The nanofillers were embedded into acrylic resin (AC) for short-term anticorrosive testing in a 0.1 M NaCl solution and then into PU for long-term evaluation in a 3.5 wt% NaCl solution, using electrochemical impedance spectroscopy (EIS). The PU/ZnGa-SB/GNR coating exhibited a high impedance modulus of 5.90 × 10⁷ Ω cm² at |Z|_0.01 Hz, even after 2688 hours of immersion, indicating enhanced corrosion resistance. This coating demonstrated superior performance in cross-cut and pencil hardness tests and sustained less damage in salt spray analysis compared to other coatings. The synergistic effect offers a promising approach for developing next-generation hybrid anti-corrosive coatings. Full article

This study examines the interfacial and structural evolution of titanium disulfide (TiS₂) during Ca²⁺ intercalation/deintercalation in concentrated aqueous CaCl₂. Electrochemical measurements were combined with ex situ X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and Raman spectroscopy to characterize the solvation structure, potential window, and reversibility in concentrated CaCl₂ electrolytes. Increasing the CaCl₂ concentration from 1.0 to 8.0 M was accompanied by reduced gas evolution and an expanded practical operating window. Stepwise analysis identified the potential range −1.00 to 0.10 V (vs. the saturated calomel electrode) as a practical window that minimized TiO₂/S₈ formation while preserving reversible Ca²⁺ intercalation. Ex situ XRD showed reversible (001) shifts, consistent with interlayer expansion and contraction, and peak broadening was indicative of partial amorphization and defects. XPS revealed CaS and polysulfides (S_z²⁻, 2 ≤ z ≤ 8) to be the prevalent surface species with limited Ca(OH)₂ and CaSO₄; within the detection limits, no chlorine-containing reduction products were observed after charging. The electrochemical and spectroscopic results indicate that intercalation is accompanied by partial sulfur-centered reduction and defect signatures, with associated changes in the interfacial charge-transfer characteristics and reversibility. These findings link the potential, interfacial chemistry, and lattice response, and suggest design considerations for stable aqueous multivalent-ion storage. Full article

Magnesium metal boasts a high theoretical volumetric specific capacity and abundant reserves. Magnesium batteries offer high safety and environmental friendliness. In recent years, magnesium-ion batteries (MIBs) with Mg or Mg alloys as anodes have garnered extensive interest and emerged as promising candidates for next-generation competitive energy storage technologies. However, MIBs are plagued by issues such as sluggish desolvation kinetics and slow migration kinetics, which lead to limitations including a limited electrochemical window and poor magnesium storage reversibility. Herein, the sodium vanadium phosphate @ carbon (Na₃V₂(PO₄)₃@C, hereafter abbreviated as NVP@C) cathode material was synthesized via a sol–gel method. The electrochemical performance and magnesium storage mechanism of NVP@C in a 0.5 M magnesium bis(trifluoromethanesulfonyl)imide/ethylene glycol dimethyl ether (Mg(TFSI)₂/DME) electrolyte were investigated. The as-prepared NVP@C features a pure-phase orthorhombic structure with a porous microspherical morphology. The discharge voltage of NVP@C is 0.75 V vs. activated carbon (AC), corresponding to 3.5 V vs. Mg/Mg²⁺. The magnesium storage process of NVP@C is tentatively proposed to follow a ‘sodium extraction → magnesium intercalation → magnesium deintercalation’ three-step intercalation–deintercalation mechanism, based on the characterization results of ICP-OES, ex situ XRD, and FTIR. No abnormal phases are generated throughout the process, and the lattice parameter variation is below 0.5%. Additionally, the vibration peaks of PO₄ tetrahedrons and VO₆ octahedrons shift reversibly, and the valence state transitions between V³⁺ and V⁴⁺/V⁵⁺ are reversible. These results confirm the excellent reversibility of the material’s structure and chemical environment. At a current density of 50 mA/g, NVP@C delivers a maximum discharge specific capacity of 62 mAh/g, with a capacity retention rate of 66% after 200 cycles. The observed performance degradation is attributed to the gradual densification of the CEI film during cycling, leading to increased Mg²⁺ diffusion resistance. This work offers valuable insights for the development of high-voltage MIB systems. Full article

Owing to the inherent safety, environmental friendliness, and high theoretical capacity (820 mAh g⁻¹) of zinc metal, aqueous zinc-ion batteries (AZIBs) have emerged as up-and-coming alternatives to organic lithium-ion batteries. However, the insufficient electrochemically active sites, poor structural stability, and severe interfacial side reactions of cathode materials have always been key challenges, restricting battery gravimetric energy density and cycling stability. This article systematically reviews current mainstream AZIB cathode material systems, encompassing layered manganese- and vanadium-based metal oxides, Prussian blue analogs, and emerging organic polymers. It focuses on analyzing the energy storage mechanisms of different material systems and their structural evolution during Zn²⁺ (de)intercalation. Furthermore, mechanisms of innovative strategies for improving cathodes are thoroughly examined here, such as nanostructure engineering, lattice doping control, and surface coating modification, to address common issues like structural degradation, manganese/vanadium dissolution, and interface passivation. Finally, this article proposes future research directions: utilizing multi-scale in situ characterization to elucidate actual reaction pathways, constructing artificial interface layers to suppress side reactions, and optimizing full-cell design. This review provides a new perspective for developing practical AZIBs with high specific energy and long lifespans. Full article

Searching anode materials is an important task for the development of sodium-ion batteries. In this regard, bronze-phase titanium dioxide, TiO₂(B), has been considered as one of the promising materials, owing to its crystal structure with open channels and voids facilitating Na⁺ diffusion and storage. However, the electrochemical de-/sodiation mechanism of TiO₂(B) has not been clearly comprehended, and further experiments are required. Herein, in situ and ex situ observations by a combination of X-ray photoelectron spectroscopy, X-ray diffraction, Raman spectroscopy, gas chromatography–mass spectrometry was used to provide additional insights into the electrochemical reaction scenario of bronze-phase TiO₂ in Na-ion batteries. The findings reveal that de-/sodiation of TiO₂(B) occurs through a reversible intercalation reaction and without the involvement of the conversion reaction (no metallic titanium is formed and no oxygen is released). At the same time, upon the first Na⁺ uptake process, crystalline TiO₂(B) becomes partially amorphous, but is still driven by the Ti⁴⁺/Ti³⁺ redox couple. Importantly, TiO₂(B) has pseudocapacitive electrochemical behavior during de-/sodiation based on a quantitative analysis of the cyclic voltammetry data. The results obtained in this study complement existing insights into the sodium storage mechanisms of TiO₂(B) and provide useful knowledge for further improving its anode performance for SIBs application. Full article

Phase molybdenum disulfide (1T-MoS₂) holds significant promise as an anode material for sodium-ion batteries (SIBs) due to its metallic conductivity and expanded interlayer distance. However, the practical application of 1T-MoS₂ is hindered by its inherent thermodynamic metastability, which poses substantial challenges for the synthesis of high-purity, long-term stable 1T phase MoS₂. Herein, a synergetic ethanol molecule intercalation and electron injection engineering is adopted to induce the formation and stabilization of 1T-MoS₂ (E-1T MoS₂). The obtained E-1T MoS₂ consists of regularly arranged sphere-like ultrasmall few-layered 1T-MoS₂ nanosheets with expanded interlayer spacing. The high intrinsic conductivity and enlarged interlayer spacing are greatly favorable for rapid Na⁺ or e⁻ transport. The elaborated nanosheets structure can effectively relieve volume variation during Na⁺ intercalating/deintercalating processes, shorten transport path of Na⁺, and enhance diffusion kinetics. Furthermore, a novel sodium reaction mechanism involving the formation of MoS₂ nanoclusters during cycling is revealed to produce the higher surface pseudocapacitive contribution to Na⁺ storage capacity, accelerating Na⁺ reaction kinetics, as confirmed by the kinetics analysis and ex-situ structural characterizations. Consequently, the E-1T MoS₂ electrode exhibits an excellent sodium storage performance. This work provides an important reference for synthesis and reaction mechanism analysis of metastable metal sulfides for advanced SIBs. Full article

The potential of silicon carbide (SiC) as a promising high-capacity and stable anode material is hindered by poor electronic conductivity and slow lithium diffusion kinetics. Here, we report a one-step laser chemical vapor deposition (LCVD) process to directly synthesize porous graphene@SiC heterostructures on carbon fiber substrates. This in situ method yields an integral, binder-free electrode architecture that enhances mechanical robustness against pulverization. A critical feature of this heterostructure is the built-in electric field at the graphene–SiC interface, which is revealed by theoretical calculations to significantly accelerate charge transport and lithium-ion diffusion. The resulting anode delivers a high reversible capacity of 668 mAh·g⁻¹ after 100 cycles at 0.1 A·g⁻¹. More remarkably, a unique multi-stage activation mechanism is discovered, leading to an unprecedented capacity rebound to 735 mAh·g⁻¹ after cycling at rates up to 5 A·g⁻¹. This activation process is observed to accelerate with increasing current density in the 0.1–2 A·g⁻¹ range. Furthermore, post-cycling analysis via XRD, TEM, and XPS confirms both the structural durability of the electrode and a reversible lithium intercalation mechanism, providing a critical foundation for the future design of high-performance LIB anodes. Full article